Wire harness fuse

By designing the wiring harness fuse, the problem of inconvenient installation of existing fuses is solved, the fuse is easily installed and replaced, and the convenience of use is improved.

CN223193746UActive Publication Date: 2025-08-05GUANGDONG EUGARD CO LTD
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Patent Information

Application Number
CN202422425822.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-08
Publication Date
2025-08-05
Estimated Expiration
2034-10-08

AI Technical Summary

Technical Problem

When the existing fuse is damaged or needs to be replaced, the housing needs to be removed to connect the wiring harness, which leads to inconvenient installation.

Method used

A wire harness fuse is designed, including an insulated housing, a contact terminal and a fuse body. The fuse body is plugged into the insulated housing, and the wire harness is directly connected to the contact terminal for easy installation, and the fuse body can be plugged and removable.

Benefits of technology

It realizes convenient installation and replacement of fuses, improving the convenience of use.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223193746U_ABST
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Abstract

The utility model belongs to the technical field of electronic components, and particularly relates to a wire harness fuse which comprises an insulating shell, a contact terminal and a fuse body, the contact terminal is connected with the fuse body, and the fuse body is inserted into the insulating shell. The insulating shell comprises an insulating upper shell and an insulating lower shell. And the fuse body is arranged in the insulating upper shell and the insulating lower shell and is respectively plugged with the insulating upper shell and the insulating lower shell. And the end part of the fuse body extends out of the insulating upper shell and the insulating lower shell and is connected with the contact terminal. According to the wire harness fuse, the wire harness can be directly connected through the contact terminal, installation is convenient, the fuse body is inserted into the insulating shell, when the fuse body is burnt out or needs to be replaced, the insulating upper shell and the insulating lower shell are pulled out of the fuse body, and the fuse body is replaced. And then a new fuse body is inserted into the insulating upper shell and the insulating lower shell, so that the fuse body can be replaced, and the use is more convenient.
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Description

Technical Field

[0001] The utility model belongs to the technical field of electronic components, and in particular relates to a wiring harness fuse. Background Art

[0002] A fuse is an overcurrent protector. It primarily consists of a housing, terminals, an element, and external fillers. When in use, the fuse is connected in series with the protected circuit. When the current in the protected circuit exceeds the specified value and a certain period of time has passed, due to overcurrent heating (current thermal effect), the heat inside the fuse accumulates, and the internal element reaches the melting point of the metal material. The element then melts, disconnecting the circuit and providing protection. It has an inverse time-delay characteristic: when the overload current is small, the melting time is long; when the overload current is large, the melting time is short. Therefore, within a certain overload current range, until the current returns to normal, the fuse will not blow and can continue to be used. A fuse primarily consists of a housing and a fuse tube, with the fuse tube being the key component controlling the melting characteristics.

[0003] When an existing fuse is damaged or needs to be replaced, the fuse housing needs to be disassembled and the wiring harness cannot be directly connected, which makes installation inconvenient. Moreover, when the fuse element burns out, the screws on the fuse housing need to be removed before a new fuse element can be replaced, which makes use inconvenient. Utility Model Content

[0004] The purpose of the utility model is to provide a wiring harness fuse, aiming to solve the technical problem in the prior art that when a fuse is damaged or needs to be replaced, the fuse housing needs to be disassembled and the wiring harness cannot be directly connected, resulting in inconvenient installation.

[0005] To achieve the above-mentioned purpose, the wiring harness fuse provided by the embodiment of the present utility model includes an insulating shell, a contact terminal and a fuse body, wherein the contact terminal is connected to the fuse body, and the fuse body is inserted into the insulating shell;

[0006] The insulating housing includes an insulating upper housing and an insulating lower housing, wherein the insulating upper housing covers the insulating lower housing; the fuse body is disposed within the insulating upper housing and the insulating lower housing and is plugged into the insulating upper housing and the insulating lower housing, respectively; an end portion of the fuse body extends out of the insulating upper housing and the insulating lower housing and is connected to the contact terminal.

[0007] As an optional solution of the present invention, an upper plug-in column is fixedly connected to the inner side of the insulating upper shell, and a lower plug-in column is fixedly connected to the inner side of the insulating lower shell.

[0008] As an optional solution of the present invention, a receiving groove is provided in the upper shell and the insulating lower shell, and sand filling holes are provided on the sides of the upper shell and the insulating lower shell, and the sand filling holes are connected to the receiving groove.

[0009] As an optional solution of the present invention, the insulating shell is made of ceramic, an adhesive layer is provided on the outside of the insulating shell, a high-temperature resistant layer is provided on the outside of the adhesive layer, the adhesive layer is fixedly connected to the insulating shell and the high-temperature resistant layer respectively, the adhesive layer is made of adhesive, and the high-temperature resistant layer is made of high-temperature resistant resin material.

[0010] As an optional solution of the present invention, two contact terminals are provided and are respectively fixedly connected to the ends of the fuse body. The contact terminals are arranged in a V shape and have reinforcing ribs fixedly connected to the inner sides.

[0011] As an optional solution of the present invention, a socket is provided at the end of the fuse body, the socket corresponds to the position of the plug, the plug is inserted into the socket, and the material of the fuse body is copper-zinc alloy.

[0012] The above one or more technical solutions in the wiring harness fuse provided by the embodiment of the present utility model have at least one of the following technical effects:

[0013] The wiring harness fuse provided in the present application includes an insulating housing, contact terminals and a fuse body. The end of the fuse body extends from the insulating upper housing and the insulating lower housing and is connected to the contact terminals. The wiring harness can be directly connected through the contact terminals, which is convenient for installation. The fuse body is inserted into the insulating housing. When the fuse body burns out or needs to be replaced, the insulating upper housing and the insulating lower housing are pulled out from the fuse body, and then a new fuse body is inserted into the insulating upper housing and the insulating lower housing to complete the replacement of the fuse body, which is more convenient to use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] In order to more clearly illustrate the technical solutions in the embodiments of the present invention, the following briefly introduces the drawings required for use in the embodiments or descriptions of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative labor.

[0015] Figure 1 This is a structural diagram of a wiring harness fuse provided in an embodiment of the utility model.

[0016] Figure 2 This is an exploded view of the wiring harness fuse provided in an embodiment of the present utility model.

[0017] Figure 3 This is an exploded view of the wiring harness fuse provided in an embodiment of the present utility model.

[0018] Among them, the reference numerals in the figures are:

[0019] 1. Insulating shell; 2. Contact terminals; 3. Fuse body;

[0020] 11. Insulating upper shell; 12. Insulating lower shell; 13. Upper plug post; 14. Lower plug post; 15. Receiving groove; 16. Sand filling hole;

[0021] 21. Reinforcement ribs;

[0022] 31. Jack. DETAILED DESCRIPTION

[0023] The following describes in detail embodiments of the present invention, examples of which are shown in the accompanying drawings, wherein the same or similar reference numerals throughout represent the same or similar elements or elements having the same or similar functions. The embodiments described below with reference to the accompanying drawings are exemplary and are intended to be used to explain the embodiments of the present invention, and should not be construed as limiting the present invention.

[0024] In the description of the embodiments of the present invention, it should be understood that the terms "length", "width", "up", "down", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside", "outside", etc., indicating the orientation or position relationship, are based on the orientation or position relationship shown in the accompanying drawings, and are only for the convenience of describing the embodiments of the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the present invention.

[0025] Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate or imply relative importance or implicitly specify the number of the technical features indicated. Thus, a feature defined as "first" or "second" may explicitly or implicitly include one or more of the features. In the description of the embodiments of the present invention, "plurality" means two or more, unless otherwise specifically defined.

[0026] In the embodiments of the present invention, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," "fixed," etc. should be understood in a broad sense. For example, they may refer to fixed connection, detachable connection, or integration; mechanical connection, electrical connection; direct connection, indirect connection through an intermediate medium; internal communication between two components, or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in the embodiments of the present invention based on specific circumstances.

[0027] In one embodiment of the present invention, Figures 1 to 3As shown, a wiring harness fuse is provided, including an insulating housing 1 , a contact terminal 2 and a fuse body 3 , wherein the contact terminal 2 is connected to the fuse body 3 , and the fuse body 3 is inserted into the insulating housing 1 .

[0028] The insulating housing 1 comprises an insulating upper housing 11 and an insulating lower housing 12, with the upper housing 11 covering the lower housing 12. The fuse body 3 is disposed within these two housings and plugs into them, respectively. This plug-in connection facilitates removal and replacement of the fuse body 3. The ends of the fuse body 3 extend beyond the upper and lower housings 11, 12 and are fixedly connected to the contact terminals 2. These contact terminals allow for direct and quick connection to the wiring harness.

[0029] The wiring harness fuse provided in the present application includes an insulating housing 1, a contact terminal 2 and a fuse body 3. The end of the fuse body 3 extends from the insulating upper housing 11 and the insulating lower housing 12 and is connected to the contact terminal 2. The wiring harness can be directly connected through the contact terminal 2, which is convenient for installation. The fuse body 3 is inserted into the insulating housing 1. When the fuse body 3 burns out or needs to be replaced, the insulating upper housing 11 and the insulating lower housing 12 are pulled out of the fuse body 3, and then a new fuse body 3 is inserted into the insulating upper housing 11 and the insulating lower housing 12. The fuse body 3 can be replaced, which is more convenient to use.

[0030] In another embodiment of the present invention, an upper plug post 13 is fixedly connected to the inner side of the insulating upper shell 11 of the wiring harness fuse, and a lower plug post 14 is fixedly connected to the inner side of the insulating lower shell 12.

[0031] In another embodiment of the present invention, a receiving groove 15 is provided within the upper housing and the insulating lower housing 12 of the wiring harness fuse. Sand filling holes 16 are provided on the sides of the upper housing and the insulating lower housing 12, and the sand filling holes 16 are connected to the receiving groove 15. Quartz sand can be poured into the receiving groove 15 through the sand filling holes 16. The quartz sand has a flame retardant effect and improves the short-circuit protection capability of the product.

[0032] In another embodiment of the present invention, the insulating housing 1 of the wiring harness fuse is made of ceramic. Ceramics are resistant to high temperatures and have excellent insulation properties. An adhesive layer is provided on the outer side of the insulating housing 1, and a high-temperature resistant layer is provided outside the adhesive layer. The adhesive layer is fixedly connected to the insulating housing and the high-temperature resistant layer, respectively. The adhesive layer serves as a bonding material to securely connect the insulating housing and the high-temperature resistant layer. The adhesive layer is made of an adhesive, and the high-temperature resistant layer is made of a high-temperature resistant resin material.

[0033] In another embodiment of the present invention, the wiring harness fuse is provided with two contact terminals 2, which are respectively fixedly connected to the end of the fuse body. The contact terminal 2 is arranged in a V-shape, and a reinforcing rib 21 is fixedly connected to the inner side. The reinforcing rib 21 improves the structural strength of the contact terminal 2.

[0034] In another embodiment of the present invention, the fuse body 3 of the wiring harness fuse is provided with a socket 31 at its end. This socket 31 corresponds to the position of the plug, which is inserted into the socket 31. The fuse body 3 is pluggable with the insulating upper housing 11 and the insulating lower housing 12, facilitating removal and replacement of the fuse body 3. The fuse body 3 is constructed of a copper-zinc alloy, which is used not only for its excellent electrical and thermal conductivity but also for its ability to quickly fuse when excessive current or temperature is high, thereby shutting off the current and protecting other components in the circuit.

[0035] The wiring harness fuse provided in the present application can be directly connected to the wiring harness through the contact terminal 2, which is convenient for installation. The fuse body 3 is inserted into the insulating shell 1. When the fuse body 3 burns out or needs to be replaced, the insulating upper shell 11 and the insulating lower shell 12 are pulled out from the fuse body 3, and then a new fuse body 3 is inserted into the insulating upper shell 11 and the insulating lower shell 12. The replacement of the fuse body 3 can be completed, which is more convenient to use.

[0036] The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements and improvements made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A wiring harness fuse, characterized in that: It includes an insulating shell, a contact terminal and a fuse body, wherein the contact terminal is connected to the fuse body, and the fuse body is inserted into the insulating shell; The insulating housing includes an insulating upper housing and an insulating lower housing, wherein the insulating upper housing covers the insulating lower housing; the fuse body is disposed within the insulating upper housing and the insulating lower housing and is plugged into the insulating upper housing and the insulating lower housing, respectively; an end portion of the fuse body extends out of the insulating upper housing and the insulating lower housing and is connected to the contact terminal.

2. The wiring harness fuse according to claim 1, characterized in that: An upper plug-in column is fixedly connected to the inner side of the insulating upper shell, and a lower plug-in column is fixedly connected to the inner side of the insulating lower shell.

3. The wiring harness fuse according to claim 1, characterized in that: The upper shell and the insulating lower shell are provided with a receiving groove, and the sides of the upper shell and the insulating lower shell are provided with sand filling holes, and the sand filling holes are connected to the receiving groove.

4. The wiring harness fuse according to claim 1, characterized in that: The insulating shell is made of ceramic, an adhesive layer is provided on the outside of the insulating shell, a high-temperature resistant layer is provided on the outside of the adhesive layer, the adhesive layer is fixedly connected to the insulating shell and the high-temperature resistant layer respectively, the adhesive layer is made of adhesive, and the high-temperature resistant layer is made of high-temperature resistant resin material.

5. The wiring harness fuse according to claim 1, characterized in that: There are two contact terminals, which are fixedly connected to the ends of the fuse respectively. The contact terminals are arranged in a V shape, and a reinforcing rib is fixedly connected to the inner side.

6. The wiring harness fuse according to claim 2, characterized in that: The end of the fuse body is provided with a socket, the socket corresponds to the position of the plug post, the plug post is plugged into the socket, and the material of the fuse body is copper-zinc alloy.