Electric vehicle power supply control wire harness convenient to connect

Through the combined structure of the wiring harness connector and the wiring socket, the problem of electric vehicle wiring harness being easily damaged during vibration and collision is solved, and stable connection and durability are achieved.

CN223194140UActive Publication Date: 2025-08-05JIANGSU QIAOSHI ELECTRONIC TECH CO LTD
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Patent Information

Application Number
CN202422332653.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-24
Publication Date
2025-08-05
Estimated Expiration
2034-09-24

AI Technical Summary

Technical Problem

In the prior art, electric vehicle wiring harness ports are prone to damage the power supply circuit due to vibration and collision during driving.

Method used

The design of the wiring harness connector and the wiring socket is adopted, and the combined structure of the extension plate, elastic band, anti-pressure plate, buffer spring and arc-shaped elastic block is used to achieve fast and tight connection and prevent the wiring harness from being loose and damaged.

Benefits of technology

Effectively prevent the plug-in end of the power control wiring harness from loosening and disengaging, ensuring stable transmission, avoid damage to the wiring harness connection end, extending durability and improving safety.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides an electric vehicle power supply control wire harness convenient to connect, and relates to the field of electric vehicle power supply control wire harnesses, the electric vehicle power supply control wire harness convenient to connect comprises a wire harness connector, a power supply control wire and a wiring socket, the side end of the power supply control wire is plugged with the wiring socket through the wire harness connector, and the right side end face of the wire harness connector is provided with an extension plate. The right end of the extension plate is connected with an elastic belt, the elastic belt is connected to the right side face of the wiring socket through a hook-and-loop fastener in a pricking mode, an anti-pressing plate is clamped in a groove of the extension plate, the side face of the anti-pressing plate is connected with a buffer spring, and protective side plates are fixed to the front side and the rear side of the anti-pressing plate. The middle part of the inner side surface of the pressure-proof plate contacts with the upper and lower surfaces of the wiring socket through an arc-shaped elastic block. According to the utility model, the problem in the prior art that the power supply circuit is easily damaged due to vibration and collision of the clamped wire harness port during the running of the electric vehicle is solved.
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Description

Technical Field

[0001] The utility model relates to the technical field of electric vehicle power control harnesses, in particular to an electric vehicle power control harness that is easy to connect. Background Art

[0002] The electric vehicle wiring harness is the blood vessel of the electric bicycle. Through this blood vessel, the power of the battery is output to the motor, control system, lighting signal system, and auxiliary system to drive and control the vehicle forward. The carrier of this blood vessel is the electric vehicle wiring harness, among which the power line and motor line are the core parts of the electric vehicle wiring harness. After searching, the prior art (Announcement No.: CN201921283370.5) is an electric vehicle power control wiring harness that is easy to connect. The article records that "the electric vehicle power control wiring harness that is easy to connect is provided with a hook and a limit rod, and the hook is set on the outer wall of the limit rod to achieve the connection between the wiring harness and the power port. By providing a base and a fixing mechanism, only the buckle needs to be connected to the card slot to achieve the block being carded in the installation slot to complete the fixation of the wiring harness. Compared with the traditional welding method and screw fixing connection method, the utility model is simple to operate, practical and convenient, improves the loading and unloading efficiency, and is conducive to the improvement of production output as well as inspection and maintenance." However, the wire harness port that is connected in the prior art is easily damaged by vibration and collision during the driving of the electric vehicle, which may cause damage to the power circuit. Utility Model Content

[0003] In order to overcome the defects of the existing technology, an electric vehicle power control wiring harness that is easy to connect is provided to solve the problem that the wiring harness port connected in the existing technology is easily damaged by vibration and collision during the driving of the electric vehicle, which may cause damage to the power circuit.

[0004] To achieve the above purpose, an electric vehicle power control wiring harness that is easy to connect is provided, comprising: a wiring harness connector, a power control wire and a wiring socket, wherein the side end of the power control wire is connected to the wiring socket through the wiring harness connector.

[0005] An extension plate is provided on the right end face of the wiring harness connector, and an elastic band is connected to the right end of the extension plate. The elastic band is fastened to the right side of the wiring socket through Velcro. An anti-pressure plate is clamped in the extension plate groove, and a buffer spring is connected to the side of the anti-pressure plate. Protective side plates are fixed on the front and rear sides of the anti-pressure plate, and the middle part of the inner side surface of the anti-pressure plate contacts the upper and lower surfaces of the wiring socket through an arc-shaped elastic block.

[0006] Furthermore, the right side of the wiring harness connector is connected to the plug slot of the wiring socket through a plug, and the extension plates are symmetrically distributed at the upper and lower ends of the plug.

[0007] Furthermore, the right end of the wiring socket is connected to a transmission wire, and the left end of the wiring harness connector is connected to a power control wire; and the power control wire is electrically connected to the electric vehicle controller.

[0008] Furthermore, a rubber pad is bonded to the outer side of the protective side plate; and the protective side plate is attached to the front and rear sides of the wiring socket.

[0009] Furthermore, a ventilation groove is provided on the arc surface at the lower end of the arc-shaped elastic block; and buffer springs are distributed on the front and rear sides of the arc-shaped elastic block.

[0010] Furthermore, the other end of the buffer spring is pressed against the surface of the wiring socket via an anti-slip strip.

[0011] Furthermore, the anti-pressure plate, buffer spring, protective side plate and arc-shaped elastic block constitute an anti-collision structure of the wiring harness connector.

[0012] The beneficial effect of the present invention is that the electric vehicle power control harness that is easy to connect is connected by using a harness connector to plug into a wiring socket, so that the elastic band at the side end of the extension plate tightens the plugged wiring socket, which is convenient for quickly and tightly connecting the electric vehicle power control harness, effectively preventing the power control harness plug-in end from loosening or detaching, ensuring the stable transmission of the electric vehicle power control harness, and the anti-pressure plate that is clamped in the extension plate slot is clamped on the outer side of the plugged wiring socket, so that the buffer spring and the arc-shaped elastic block support and buffer the vibration or collision force, thereby avoiding damage or breakage of the power control harness connection end, extending the durability of the electric vehicle power control harness, and improving the safety of the electric vehicle power control harness quick-connect end. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a front view structural diagram of an electric vehicle power control wiring harness that is easy to connect according to an embodiment of the utility model.

[0014] Figure 2 This is a front cross-sectional structural diagram of an electric vehicle power control harness that is easy to connect according to an embodiment of the utility model.

[0015] Figure 3 This is a schematic top view of the structure of an electric vehicle power control harness that is easy to connect according to an embodiment of the utility model.

[0016] Figure 4 This is a schematic diagram of the three-dimensional structure of the pressure-proof plate according to an embodiment of the present invention.

[0017] In the figure: 1. Wiring harness connector; 11. Extension plate; 12. Elastic band; 13. Velcro; 14. Plug; 2. Power control wire; 3. Wiring socket; 31. Transmission wire; 4. Anti-pressure plate; 41. Buffer spring; 42. Protective side plate; 43. Rubber pad; 5. Arc-shaped elastic block; 51. Ventilation slot. DETAILED DESCRIPTION

[0018] Reference Figures 1 to 4 As shown, the utility model provides an electric vehicle power control harness that is easy to connect, including: a harness connector 1, a power control wire 2 and a wiring socket 3. The side end of the power control wire 2 is connected to the wiring socket 3 through the harness connector 1.

[0019] An extension plate 11 is provided on the right end face of the wiring harness connector 1, and an elastic band 12 is connected to the right end of the extension plate 11. The elastic band 12 is fastened to the right side of the wiring socket 3 through a Velcro 13. An anti-pressure plate 4 is clamped in the groove of the extension plate 11, and a buffer spring 41 is connected to the side of the anti-pressure plate 4. Protective side plates 42 are fixed to the front and rear sides of the anti-pressure plate 4. The middle part of the inner side surface of the anti-pressure plate 4 contacts the upper and lower surfaces of the wiring socket 3 through the arc-shaped elastic block 5.

[0020] When connecting the power control wiring harness of the electric vehicle, first connect the corresponding wiring socket 3 with the wiring harness connector 1 of the power control wire 2, so that the wiring socket 3 fits into the anti-slip strip connected to one end of the buffer spring 41, and at the same time, the arc surface of the arc-shaped elastic block 5 on the inner side of the anti-pressure plate 4 contacts the wiring socket 3. After plugging in place, pull the elastic band 12 at the side end of the extension plate 11, so that the upper and lower sets of elastic bands 12 are fastened to the right side of the wiring socket 3 through the Velcro 13, and tighten the wiring socket 3 and the wiring harness connector 1 to complete the connection of the power control wiring harness of the electric vehicle.

[0021] In this embodiment, the right side of the wiring harness connector 1 is connected to the socket of the wiring receptacle 3 via a plug 14, with extension plates 11 symmetrically located at the upper and lower ends of the plug 14. A transmission wire 31 is connected to the right end of the wiring receptacle 3, while a power control wire 2 is connected to the left end of the wiring harness connector 1; this power control wire 2 is electrically connected to the electric vehicle controller.

[0022] As a preferred embodiment, the transmission wire 31 facilitates connecting the power control wire 2 with multiple circuits of the electric vehicle, so that the power control wire 2 transmits power to multiple circuits to ensure the normal driving of the electric vehicle.

[0023] In this embodiment, rubber pads 43 are bonded to the outer sides of the protective side panels 42, which are attached to the front and rear sides of the wiring socket 3. Ventilation slots 51 are defined on the lower curved surface of the curved elastic block 5, and buffer springs 41 are located on both the front and rear sides of the curved elastic block 5. The other ends of the buffer springs 41 are pressed against the surface of the wiring socket 3 via anti-slip strips.

[0024] As a preferred embodiment, the pressure plate 4 and protective side panels 42 are U-shaped and clipped onto the outside of the wiring socket 3. This effectively cushions and supports vibration or impact forces applied to the electric vehicle's power control harness connector, preventing damage and failure that could affect power transmission. The buffer spring 41 uses its elasticity to push the pressure plate 4 outward to resist external impact forces. The arc-shaped elastic block 5 separates the pressure plate 4 from the wiring socket 3, providing vibration isolation and buffering.

[0025] In this embodiment, the anti-pressure plate 4 , the buffer spring 41 , the protective side plate 42 and the arc-shaped elastic block 5 constitute the anti-collision structure of the wiring harness connector 1 .

[0026] As a preferred embodiment, the anti-collision structure of the wiring harness connector 1 facilitates preventing damage and breakage of the power control harness connection end, extending the durability of the electric vehicle power control harness, and improving the safety of the electric vehicle power control harness quick-connect end.

[0027] The electric vehicle power control wiring harness that is easy to connect of the utility model can effectively solve the problem in the prior art that the clamped wiring harness port is easily damaged by vibration and collision during the driving of the electric vehicle, and is convenient for quickly and tightly connecting the electric vehicle power control wiring harness, effectively preventing the plug-in end of the power control wiring harness from loosening and detaching, ensuring the stable transmission of the electric vehicle power control wiring harness, avoiding damage and breakage of the connection end of the power control wiring harness, extending the durability of the electric vehicle power control wiring harness, and improving the safety of the quick-connect end of the electric vehicle power control wiring harness. It is suitable for electric vehicle power control wiring harnesses that are easy to connect.

Claims

1. An electric vehicle power control wiring harness that is easy to connect, comprising: A wiring harness connector (1), a power control wire (2) and a wiring socket (3), wherein the side end of the power control wire (2) is plugged into the wiring socket (3) through the wiring harness connector (1), and is characterized in that: The right end face of the wiring harness connector (1) is provided with an extension plate (11), the right end of the extension plate (11) is connected to an elastic band (12), the elastic band (12) is fastened to the right side face of the wiring socket (3) through a Velcro (13), an anti-pressure plate (4) is clamped in the groove of the extension plate (11), a buffer spring (41) is connected to the side face of the anti-pressure plate (4), protective side plates (42) are fixed to the front and rear sides of the anti-pressure plate (4), and the middle part of the inner side face of the anti-pressure plate (4) contacts the upper and lower surfaces of the wiring socket (3) through an arc-shaped elastic block (5).

2. The easy-to-connect electric vehicle power control harness according to claim 1, characterized in that: The right side of the wiring harness connector (1) is connected to the plug slot of the wiring socket (3) through a plug (14), and the extension plates (11) are symmetrically distributed at the upper and lower ends of the plug (14).

3. The easy-to-connect electric vehicle power control harness according to claim 1, characterized in that: The right end of the wiring socket (3) is connected to a transmission wire (31), and the left end of the wiring harness connector (1) is connected to a power control wire (2); and the power control wire (2) is electrically connected to an electric vehicle controller.

4. The easy-to-connect electric vehicle power control harness according to claim 1, characterized in that: The outer side surface of the protective side plate (42) is bonded with a rubber pad (43); and the protective side plate (42) is fitted on the front and rear sides of the wiring socket (3).

5. The easy-to-connect electric vehicle power control harness according to claim 1, characterized in that: A ventilation slot (51) is provided on the arc surface at the lower end of the arc-shaped elastic block (5); and buffer springs (41) are distributed on the front and rear sides of the arc-shaped elastic block (5).

6. The easy-to-connect electric vehicle power control harness according to claim 1, characterized in that: The other end of the buffer spring (41) is pressed against the surface of the wiring socket (3) via an anti-slip strip.

7. The easy-to-connect electric vehicle power control harness according to claim 1, characterized in that: The anti-pressure plate (4), the buffer spring (41), the protective side plate (42) and the arc-shaped elastic block (5) constitute the anti-collision structure of the wiring harness connector (1).

Citation Information

Patent Citations

  • Electric vehicle power supply control wire harness convenient to connect

    CN210074338U