Novel laminated copper bar
By designing the connection and installation structure of the new stacked copper rows, the problems of copper foil trace width and thickness on the PCB board are solved, and the PCB area and the entire machine volume are reduced and the heat dissipation efficiency is improved.
Patent Information
- Application Number
- CN202422987343.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-12-04
- Publication Date
- 2025-08-05
- Estimated Expiration
- 2034-12-04
AI Technical Summary
In the prior art, the copper foil on the PCB board of an off-grid inverter with a rated input current of 250A requires sufficient trace width and thickness, which makes it difficult to shrink the PCB area and the entire machine volume.
The new stacked copper strip is adopted, including the connecting structure, installation structure and the copper strip body. Through the design of the fixing plate and installation components, the copper strip can be detachable connection and telescopic adjustment, and combined with the design of the thermal conductor plate and the heat dissipation hole, the layout of the copper strip is optimized.
The length and layout of copper rows are adjusted according to usage conditions, reducing the PCB board area and the entire machine volume, and improving the heat dissipation efficiency.
Smart Images

Figure CN223194171U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of copper busbars, in particular to a novel laminated copper busbar. Background Art
[0002] Copper busbar, also known as copper busbar or copper busbar, is a long conductor made of copper with a rectangular or chamfered (rounded) rectangular cross-section. It plays the role of transmitting current and connecting electrical equipment in the circuit.
[0003] Currently, off-grid inverters with a rated battery input current of 250A use a transformer-isolated topology. The copper traces on the PCB—the battery's positive and negative terminals, as well as the transformer's input terminals—need sufficient width and thickness to withstand this current, hindering both PCB area and overall device size.
[0004] Therefore, a new type of laminated copper busbar is urgently needed to solve this problem. Utility Model Content
[0005] In order to solve the above problems, the present invention adopts the following technical solutions: a new type of laminated copper busbar, comprising: a connection structure, a mounting structure and a plurality of copper busbar bodies;
[0006] The connecting structure includes a first connecting frame, a second connecting frame and a fixing plate, one end of the fixing plate is connected to the first connecting frame, and the other end is connected to the second connecting frame, part of the mounting structure is arranged on the first connecting frame, and the other part is arranged on the second connecting frame;
[0007] One end of each copper busbar body is located on the first connecting frame, and the other end is located on the second connecting frame.
[0008] Furthermore, the fixed plate is a telescopic plate.
[0009] Furthermore, the mounting structure includes a plurality of first mounting components and a plurality of second mounting components, wherein the plurality of first mounting components are detachably mounted on the first connecting frame, and the plurality of second mounting components are detachably mounted on the second connecting frame.
[0010] Furthermore, a plurality of first placement slots are provided on the first connecting frame, and two first wiring terminals are provided in each of the first placement slots, and the two first wiring terminals are provided correspondingly.
[0011] Furthermore, a plurality of second placement slots are provided on the second connecting frame, and two second wiring terminals are provided in each of the second placement slots, and the two second wiring terminals are provided correspondingly.
[0012] Furthermore, each of the first mounting components includes a first heat conducting plate and two first fixing blocks, one of the first fixing blocks is arranged on one side of the first heat conducting plate, and the other of the first fixing blocks is arranged on the other side of the first heat conducting plate, each of the first fixing blocks is provided with a first through-hole, and each of the first terminal portions is movable through a first through-hole.
[0013] Furthermore, each of the first heat conducting plates is U-shaped, an inner sidewall of each of the first heat conducting plates has a wave layer, and each of the first heat conducting plates is provided with a plurality of first heat dissipation holes, which are equidistantly arranged.
[0014] Furthermore, each second mounting assembly includes a second heat conducting plate and two second fixing blocks, one second fixing block is arranged on one side of the second heat conducting plate, and the other second fixing block is arranged on the other side of the second heat conducting plate, each second fixing block is provided with a second through-hole, and each second terminal portion is movable through a second through-hole.
[0015] Furthermore, each of the second heat conducting plates is U-shaped, an inner sidewall of each of the second heat conducting plates has a wave layer, and each of the second heat conducting plates is provided with a plurality of second heat dissipation holes, which are equidistantly arranged.
[0016] Furthermore, one end of each copper busbar body is connected to the first heat conducting plate, and the other end is connected to the second heat conducting plate.
[0017] The beneficial effect of the utility model is that the use of this new laminated copper busbar can be adjusted according to the usage conditions through the coordinated installation between the connection structure, the installation structure and the plurality of copper busbar bodies, which is beneficial to reducing the PCB board area and the volume of the entire machine. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] The accompanying drawings further illustrate the present invention, but the embodiments in the accompanying drawings do not constitute any limitation to the present invention.
[0019] Figure 1 A schematic diagram of a novel laminated copper busbar in one direction provided by an embodiment;
[0020] Figure 2 A schematic diagram of a novel laminated copper busbar provided in another embodiment;
[0021] Figure 3 A schematic diagram of another direction of a novel laminated copper busbar provided in one embodiment;
[0022] Figure 4 A cross-sectional view of a first heat conducting plate provided in one embodiment;
[0023] Figure 5 A cross-sectional view of a second heat conducting plate provided in one embodiment. DETAILED DESCRIPTION
[0024] The following will further describe the technical solution of the present invention in conjunction with the drawings of the embodiments of the present invention. The present invention is not limited to the following specific implementation methods. It should be noted that the embodiments of the present invention and the features in the embodiments can be combined with each other without conflict.
[0025] like Figures 1 to 5 As shown, a novel laminated copper busbar includes: a connection structure, a mounting structure and several copper busbar bodies 300; the connection structure includes a first connecting frame 110, a second connecting frame 120 and a fixing plate 130, one end of the fixing plate 130 is connected to the first connecting frame 110, and the other end is connected to the second connecting frame 120, part of the mounting structure is arranged on the first connecting frame 110, and the other part is arranged on the second connecting frame 120; one end of each copper busbar body 300 is located on the first connecting frame 110, and the other end is located on the second connecting frame 120.
[0026] Specifically, the fixing plate 130 is a telescopic plate. The mounting structure includes a plurality of first mounting components and a plurality of second mounting components. The plurality of first mounting components are detachably mounted on the first connecting frame 110, and the plurality of second mounting components are detachably mounted on the second connecting frame 120. The first connecting frame 110 is provided with a plurality of first placement slots 111, and each first placement slot 111 is provided with two first wiring terminals 112, with the two first wiring terminals 112 being provided in correspondence. The second connecting frame 120 is provided with a plurality of second placement slots 121, and each second placement slot 121 is provided with two second wiring terminals 122, with the two second wiring terminals 122 being provided in correspondence. Each first mounting component includes a first heat conducting plate 211 and two first fixing blocks 212, one first fixing block 212 being provided on one side of the first heat conducting plate 211, and the other first fixing block 212 being provided on the other side of the first heat conducting plate 211. Each first fixing block 212 is provided with a first through-hole, and each first wiring terminal 112 partially moves through the first through-hole. Each first heat conducting plate 211 is U-shaped, and the inner sidewall of each first heat conducting plate 211 has a corrugated layer 400. Each first heat conducting plate 211 is provided with a plurality of first heat dissipation holes 500, and the plurality of first heat dissipation holes 500 are equidistantly spaced. Each second mounting assembly includes a second heat conducting plate 221 and two second fixing blocks 222, one second fixing block 222 being disposed on one side of the second heat conducting plate 221, and the other second fixing block 222 being disposed on the other side of the second heat conducting plate 221. Each second fixing block 222 is provided with a second through-hole, and each second terminal 122 partially moves through a second through-hole. Each second heat conducting plate 221 is U-shaped, and the inner sidewall of each second heat conducting plate 221 has a corrugated layer 400. Each second heat conducting plate 221 is provided with a plurality of second heat dissipation holes 600, and the plurality of second heat dissipation holes 600 are equidistantly spaced. One end of each copper busbar body 300 is connected to the first heat conducting plate 211 , and the other end is connected to the second heat conducting plate 221 .
[0027] To use this new laminated copper busbar, one end of each busbar body 300 is first inserted into the first heat conducting plate 211 and the other end into the second heat conducting plate 221. This means both ends of the busbar body 300 are in contact with the wave layer 400, and several first heat dissipation holes 500 and several second heat dissipation holes 600 extend through the wave layer 400. It's worth noting that the first heat conducting plate 211, the second heat conducting plate 221, and the wave layer 400 are all made of copper. Furthermore, by providing several first heat dissipation holes 500 and several second heat dissipation holes 600, the busbar body 300 is connected to the first heat conducting plate 211 and the second heat conducting plate 221, effectively dissipating heat.
[0028] In the above embodiment, after the copper busbar body 300 is connected to the first heat conducting plate 211 and the second heat conducting plate 221, it can be installed on the first connecting frame 110 and the second connecting frame 120, that is, the two first wiring terminals 112 are passed through the two first through-holes, and the two second wiring terminals 122 are passed through the two second through-holes, and then the circuit is connected to the outside through wires, that is, the wiring is performed by connecting the two first wiring terminals 112 and the two second wiring terminals 122, and then the two first wiring terminals 112 and the two second wiring terminals 122 are tightened, which not only tightens the wires but also fixes the two first fixing blocks 212 and the two second fixing blocks 222 respectively, that is, indirectly fixes the first heat conducting plate 211 and the second heat conducting plate 221, and therefore, can effectively fix the copper busbar body 300.
[0029] That is, the corresponding copper busbar bodies 300 can be installed on the first connecting frame 110 and the second connecting frame 120 according to specific needs. That is, the number of the copper busbar bodies 300 is specifically set according to specific needs, which is not described in detail in this embodiment.
[0030] It is worth mentioning that since the fixing plate 130 is a telescopic plate, that is, during use, the length of the telescopic plate can be adjusted accordingly according to the length of the copper busbar body 300, so that the telescopic plate can well connect the first connecting frame 110 and the second connecting frame 120.
[0031] In summary, the above embodiments are not limitative embodiments of the present invention, and any modifications or equivalent variations made by those skilled in the art based on the essential content of the present invention are within the technical scope of the present invention.
Claims
1. A new type of laminated copper busbar, characterized in that: include: Connection structure, mounting structure and several copper busbar bodies; The connecting structure includes a first connecting frame, a second connecting frame and a fixing plate, one end of the fixing plate is connected to the first connecting frame, and the other end is connected to the second connecting frame, part of the mounting structure is arranged on the first connecting frame, and the other part is arranged on the second connecting frame; One end of each copper busbar body is located on the first connecting frame, and the other end is located on the second connecting frame.
2. The novel laminated copper busbar according to claim 1, characterized in that: The fixed plate is a telescopic plate.
3. The novel laminated copper busbar according to claim 2, characterized in that: The mounting structure includes a plurality of first mounting components and a plurality of second mounting components. The plurality of first mounting components are detachably mounted on the first connecting frame, and the plurality of second mounting components are detachably mounted on the second connecting frame.
4. The novel laminated copper busbar according to claim 3, characterized in that: The first connecting frame is provided with a plurality of first placement slots, and each of the first placement slots is provided with two first wiring terminals, and the two first wiring terminals are provided correspondingly.
5. The novel laminated copper busbar according to claim 4, characterized in that: The second connecting frame is provided with a plurality of second placement slots, and each of the second placement slots is provided with two second wiring terminals, and the two second wiring terminals are provided correspondingly.
6. The novel laminated copper busbar according to claim 5, characterized in that: Each of the first mounting components includes a first heat conducting plate and two first fixing blocks, one of the first fixing blocks is arranged on one side of the first heat conducting plate, and the other of the first fixing blocks is arranged on the other side of the first heat conducting plate. A first through-hole is formed on each of the first fixing blocks, and each of the first terminal portions is movable through a first through-hole.
7. The novel laminated copper busbar according to claim 6, characterized in that: Each of the first heat conducting plates is U-shaped, an inner sidewall of each of the first heat conducting plates has a wave layer, and each of the first heat conducting plates is provided with a plurality of first heat dissipation holes, which are equidistantly arranged.
8. The novel laminated copper busbar according to claim 7, characterized in that: Each of the second mounting components includes a second heat conducting plate and two second fixing blocks, one of the second fixing blocks is arranged on one side of the second heat conducting plate, and the other of the second fixing blocks is arranged on the other side of the second heat conducting plate. A second through-hole is formed on each of the second fixing blocks, and each of the second terminal portions is movable through a second through-hole.
9. The novel laminated copper busbar according to claim 8, characterized in that: Each of the second heat conducting plates is U-shaped, an inner sidewall of each of the second heat conducting plates has a wave layer, and each of the second heat conducting plates is provided with a plurality of second heat dissipation holes, which are equidistantly arranged.
10. The novel laminated copper busbar according to claim 9, characterized in that: One end of each copper busbar body is connected to the first heat conducting plate, and the other end is connected to the second heat conducting plate.