Pretreatment device for cellulose fiber manufacturing

By introducing a quantitative injection mechanism for the treatment liquid and a quantitative injection mechanism for the cellulose fiber manufacturing process, the problems of manual proportion and injection are solved, and automated quantitative injection is realized, and the efficiency and quality of pretreatment are improved.

CN223196868UActive Publication Date: 2025-08-08WUHU GAODE NEW MATERIAL TECH CO LTD
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Patent Information

Application Number
CN202422495485.8
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-08-08
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

In the existing cellulose fiber manufacturing process, the pretreatment device requires manual proportioning and injection of materials, which is prone to errors and time-consuming.

Method used

The treatment liquid quantitative injection mechanism and the cellulose raw material quantitative injection mechanism are adopted, combined with the liquid level sensor and solenoid valve, to realize automatic quantitative injection of cellulose raw material and treatment liquid, reducing manual intervention.

Benefits of technology

Automatic quantitative injection of cellulose raw materials and treatment liquid is realized, which improves the efficiency and quality of pretreatment, and reduces the time and labor intensity of manual operation.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model provides a pretreatment device for cellulosic fiber manufacturing, which belongs to the technical field of cellulosic fiber manufacturing and comprises a mixing barrel, one side of the mixing barrel is provided with a quantitative treatment liquid injection mechanism, the quantitative treatment liquid injection mechanism comprises a storage tank, a liquid level sensor and a water pump, and the water pump is connected with a conveying pipe; a cellulose raw material quantitative injection mechanism is installed at the top of the supporting frame plate and comprises a storage box, a discharging pipe and two hanging type weighing devices, the bottoms of the two hanging type weighing devices are connected with a weighing cylinder, a first electromagnetic valve is installed on the discharging pipe, and a second electromagnetic valve is installed at the bottom of the weighing cylinder; according to the device, treatment liquid and cellulose raw materials can be quantitatively injected through the treatment liquid quantitative injection mechanism and the cellulose raw material quantitative injection mechanism, so that the raw materials are automatically injected into the mixing barrel, manual quantitative degree and repeated feeding are not needed, time and labor are saved, and the quality of manufactured cellulose fibers reaches the highest.
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Description

Technical Field

[0001] The utility model mainly relates to the technical field of cellulose fiber manufacturing, and in particular to a pretreatment device for cellulose fiber manufacturing. Background Art

[0002] Cellulose fiber, also known as man-made fiber, mainly includes viscose fiber, acetate fiber, cuprammonium fiber, etc. It is obtained by using natural materials such as cotton linter, wood bamboo, bamboo, sugarcane bagasse, reeds, etc., and reshaping their cellulose molecules through certain processing methods.

[0003] Existing cellulose fibers need to be pretreated before manufacturing. The cellulose fiber raw material and the pretreatment liquid are pretreated according to a certain mixing ratio. The existing pretreatment device requires manual mixing of the cellulose raw material and the pretreatment liquid, and manual injection is also required. This is not only prone to errors, but also time-consuming and labor-intensive. Utility Model Content

[0004] The utility model mainly provides a pretreatment device for manufacturing cellulose fibers to solve the technical problems raised in the above background technology.

[0005] The technical solution adopted by the utility model to solve the above technical problems is:

[0006] A pretreatment device for cellulose fiber manufacturing, comprising a mixing barrel, a support frame installed on the outside of the mixing barrel, a controller installed on one side of the support frame, a treatment liquid quantitative injection mechanism installed on one side of the mixing barrel, the treatment liquid quantitative injection mechanism comprising a storage tank, and a liquid level sensor and a water pump installed on the top of the storage tank, the detection rod of the liquid level sensor extending through the bottom of the storage tank, the water pump connected to a delivery pipe, one end of the delivery pipe extending through the bottom of the storage tank and the other end extending through the top of the mixing barrel;

[0007] A cellulose raw material quantitative injection mechanism is installed on the top of the support frame plate, and the cellulose raw material quantitative injection mechanism includes a storage box installed on the top of the support frame plate, a discharge pipe installed at the bottom of the storage box, and two hanging scales installed on the support frame plates on both sides of the discharge pipe. The bottoms of the two hanging scales are connected to weighing cylinders, a first solenoid valve is installed on the discharge pipe, a second solenoid valve is installed at the bottom of the weighing cylinder, and a slot is provided at the top of the mixing barrel at the bottom of the weighing cylinder.

[0008] Furthermore, the inner bottom of the storage box is a slope structure inclined toward the discharge pipe, and the bottom of the weighing cylinder is a funnel-shaped structure.

[0009] Furthermore, an opening is provided at the top of the storage box, a sealing cover is installed at the top opening of the storage box, and a handle is provided on the sealing cover.

[0010] Furthermore, a transparent strip of acrylic plate is provided on one side of the storage box.

[0011] Furthermore, a liquid filling port is provided on the top of the storage tank, and an audible and visual indicator is installed on the top of the storage tank.

[0012] Furthermore, the diameter of the top opening of the weighing cylinder is 2 cm larger than the outer diameter of the discharge pipe, and the inner diameter of the slot hole at the top of the mixing barrel is 2 cm larger than the outer diameter of the bottom opening of the weighing cylinder.

[0013] Furthermore, a stirring mechanism is installed on the top of the mixing barrel, and the stirring mechanism includes a driving motor installed on the top of the mixing barrel, a rotating shaft connected to the driving motor, and a plurality of stirring rods distributed circumferentially on the rotating shaft.

[0014] Compared with the prior art, the beneficial effects of the present invention are:

[0015] This device can quantitatively inject the treatment liquid through the treatment liquid quantitative injection mechanism in conjunction with the controller, and can quantitatively inject the cellulose raw material through the cellulose raw material quantitative injection mechanism in conjunction with the controller, so that the cellulose raw material and the treatment liquid can be systematically and automatically injected into the mixing barrel, without the need for manual quantitative measurement and multiple loading, saving time and labor, and ensuring that the quality of the produced cellulose fiber reaches the highest level.

[0016] The present invention will be explained in detail below with reference to the accompanying drawings and specific embodiments. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structure of the quantitative injection mechanism for cellulose raw materials of the present invention;

[0019] Figure 3 This is a schematic diagram of the structure of the quantitative injection mechanism for the treatment liquid of the present utility model;

[0020] Figure 4 This is a schematic cross-sectional view of the mixing barrel area structure of the present invention.

[0021] In the figure: 10, mixing barrel; 20, treatment liquid quantitative injection mechanism; 21, storage tank; 22, liquid level sensor; 23, water pump; 24, delivery pipe; 25, liquid injection port; 26, sound and light prompter; 30, cellulose raw material quantitative injection mechanism; 31, storage box; 32, discharge pipe; 33, first solenoid valve; 34, hanging scale; 35, weighing cylinder; 36, second solenoid valve; 37, sealing cover; 38, acrylic plate; 40, support frame plate; 50, controller; 60, stirring mechanism; 61, drive motor; 62, rotating shaft; 63, stirring rod. DETAILED DESCRIPTION

[0022] In order to facilitate the understanding of the present invention, the present invention will be described more comprehensively below with reference to the relevant drawings. Several embodiments of the present invention are given in the drawings, but the present invention can be implemented in different forms and is not limited to the embodiments described in the text. On the contrary, these embodiments are provided to make the content disclosed in the present invention more thorough and comprehensive.

[0023] It should be noted that when an element is referred to as being "fixed on" another element, it may be directly on the other element or there may be a central element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be a central element at the same time. The terms "vertical", "horizontal", "left", "right" and similar expressions used in this article are for illustrative purposes only.

[0024] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are for the purpose of describing specific embodiments only and are not intended to limit this invention. The term "and / or" used herein includes any and all combinations of one or more of the related listed items.

[0025] For example, please refer to the attached Figure 1-4 A pretreatment device for cellulose fiber manufacturing includes a mixing barrel 10, a support frame 40 is installed on the outside of the mixing barrel 10, a controller 50 is installed on one side of the support frame 40, a treatment liquid quantitative injection mechanism 20 is installed on one side of the mixing barrel 10, and the treatment liquid quantitative injection mechanism 20 includes a storage tank 21, and a liquid level sensor 22 and a water pump 23 installed on the top of the storage tank 21, the detection rod of the liquid level sensor 22 passes through the bottom of the storage tank 21, and the water pump 23 is connected to a delivery pipe 24, one end of the delivery pipe 24 passes through the bottom of the storage tank 21, and the other end passes through the top of the mixing barrel 10;

[0026] A cellulose raw material quantitative injection mechanism 30 is installed on the top of the support frame plate 40, and the cellulose raw material quantitative injection mechanism 30 includes a storage box 31 installed on the top of the support frame plate 40, and a discharge pipe 32 installed at the bottom of the storage box 31, and two hanging weighing devices 34 installed on the support frame plate 40 on both sides of the discharge pipe 32. The bottom of the two hanging weighing devices 34 is connected to a weighing cylinder 35, a first solenoid valve 33 is installed on the discharge pipe 32, and a second solenoid valve 36 is installed at the bottom of the weighing cylinder 35. A slot is provided at the top of the mixing barrel 10 at the bottom of the weighing cylinder 35.

[0027] It should also be noted that the electrical components of the device are all electrically connected to the controller 50, and the controller 50 is a conventional PLC controller.

[0028] For details, please refer to the attached Figure 2 The inner bottom of the storage box 31 is a slope structure inclined toward the discharge pipe 32, and the bottom of the weighing cylinder 35 is a funnel-shaped structure;

[0029] In this embodiment, it should be noted that the inner wall of the sloped structure facilitates the discharge of the cellulose raw material in the storage box 31 from the discharge pipe 32. Similarly, the weighing cylinder 35 at the bottom of the funnel-shaped structure facilitates the discharge of the raw material from the weighing cylinder 35, thereby preventing it from being left inside and affecting the discharge and weighing calculation results.

[0030] For details, please refer to the attached Figure 2 The top of the storage box 31 is provided with an opening, a sealing cover 37 is installed at the top opening of the storage box 31, and a handle is provided on the sealing cover 37;

[0031] In this embodiment, it should be noted that the sealing cover 37 can prevent foreign matter and dust from falling into the storage box 31 and causing pollution to the cellulose raw material, and the handle facilitates opening the sealing cover 37 .

[0032] For details, please refer to the attached Figure 2 , a transparent strip-shaped acrylic plate 38 is provided on one side of the storage box 31;

[0033] In this embodiment, it should be noted that the transparent strip-shaped acrylic plate 38 facilitates observation of the amount of remaining cellulose raw material inside the storage box 31 and facilitates timely addition.

[0034] For details, please refer to the attached Figure 3 The top of the storage tank 21 is provided with a liquid injection port 25, and the top of the storage tank 21 is installed with an audible and visual prompter 26;

[0035] In this embodiment, it should be noted that a minimum liquid level threshold is set in the controller 50. When the liquid level sensor 22 detects that the liquid level reaches the minimum liquid level threshold, the controller 50 operates the sound and light prompter 26, thereby prompting the staff to add processing liquid, so that the function of the liquid level sensor 22 is increased.

[0036] For details, please refer to the attached Figure 2 The top opening diameter of the weighing cylinder 35 is 2 cm larger than the outer diameter of the discharge pipe 32, and the inner diameter of the slotted hole at the top of the mixing barrel 10 is 2 cm larger than the outer diameter of the bottom opening of the weighing cylinder 35;

[0037] In this embodiment, it should be noted that the weighing cylinder 35 does not contact the discharge tube 32, and the weighing cylinder 35 does not contact the mixing barrel 10, which ensures the weighing accuracy. At the same time, the gap between adjacent ones is small to prevent foreign matter from falling into the mixing barrel 10 and affecting the pretreatment of cellulose fibers.

[0038] For details, please refer to the attached Figure 4 A stirring mechanism 60 is installed on the top of the mixing barrel 10, and the stirring mechanism 60 includes a driving motor 61 installed on the top of the mixing barrel 10, a rotating shaft 62 connected to the driving motor 61, and a plurality of stirring rods 63 distributed circumferentially on the rotating shaft 62;

[0039] In this embodiment, it should be noted that the operation of the driving motor 61 can realize the rotation of the rotating shaft 62 and the plurality of stirring rods 63, thereby achieving stirring of the raw material and the processing liquid.

[0040] The specific operation mode of the utility model is as follows:

[0041] When pre-treating cellulose fibers, the treatment liquid can be injected into the storage tank 21 in advance, the cellulose raw material can be injected into the storage box 31, and the required amount of cellulose raw material and treatment liquid can be input into the controller 50. Then, the water pump 23 is operated to input the treatment liquid into the mixing barrel 10 through the delivery pipe 24. At the same time, the liquid level sensor 22 detects the liquid level change in real time. The controller 50 calculates the amount of treatment liquid injected based on the volume and liquid level of the storage tank 21. After the fixed amount of treatment liquid is delivered, the water pump 23 stops operating.

[0042] At the same time, the first solenoid valve 33 opens, allowing the cellulose raw material to be injected into the weighing cylinder 35 through the discharge pipe 32. The two hanging scales 34 detect the weight change of the weighing cylinder 35. When the sum of the two weights reaches the set value, the first solenoid valve 33 closes and the second solenoid valve 36 opens, allowing the cellulose raw material to be injected into the mixing barrel 10.

[0043] Then, the stirring mechanism 60 is operated. By driving the motor 61 , the rotation shaft 62 and the plurality of stirring rods 63 can be rotated, thereby stirring the raw material and the processing liquid.

[0044] The above description of the present invention is illustrative in combination with the accompanying drawings. It is obvious that the specific implementation of the present invention is not limited to the above-mentioned method. As long as such non-substantial improvements are made by adopting the method concept and technical solution of the present invention, or the concept and technical solution of the present invention are directly applied to other occasions without improvement, they are all within the scope of protection of the present invention.

Claims

1. A pretreatment device for cellulose fiber production, comprising a mixing barrel (10), characterized in that: A support frame (40) is installed on the outside of the mixing barrel (10), and a controller (50) is installed on one side of the support frame (40). A treatment liquid quantitative injection mechanism (20) is installed on one side of the mixing barrel (10), and the treatment liquid quantitative injection mechanism (20) includes a storage tank (21), and a liquid level sensor (22) and a water pump (23) installed on the top of the storage tank (21). The detection rod of the liquid level sensor (22) penetrates to the bottom of the storage tank (21), and the water pump (23) is connected to a delivery pipe (24), one end of the delivery pipe (24) penetrates to the bottom of the storage tank (21), and the other end penetrates to the top of the mixing barrel (10); A cellulose raw material quantitative injection mechanism (30) is installed on the top of the support frame plate (40), and the cellulose raw material quantitative injection mechanism (30) includes a storage box (31) installed on the top of the support frame plate (40), a discharge pipe (32) installed at the bottom of the storage box (31), and two hanging weighing devices (34) installed on the support frame plates (40) on both sides of the discharge pipe (32), and the bottoms of the two hanging weighing devices (34) are connected to weighing cylinders (35), a first solenoid valve (33) is installed on the discharge pipe (32), and a second solenoid valve (36) is installed at the bottom of the weighing cylinder (35), and a slot is provided at the top of the mixing barrel (10) at the bottom of the weighing cylinder (35).

2. A pretreatment device for cellulose fiber production according to claim 1, characterized in that: The inner bottom of the storage box (31) is a slope structure inclined toward the discharge pipe (32), and the bottom of the weighing cylinder (35) is a funnel-shaped structure.

3. A pretreatment device for cellulose fiber production according to claim 1, characterized in that: The top of the storage box (31) is provided with an opening, a sealing cover (37) is installed at the top opening of the storage box (31), and a handle is provided on the sealing cover (37).

4. A pretreatment device for cellulose fiber production according to claim 1, characterized in that: A transparent strip-shaped acrylic plate (38) is provided on one side of the storage box (31).

5. The pretreatment device for cellulose fiber production according to claim 1, characterized in that: The top of the storage tank (21) is provided with a liquid injection port (25), and the top of the storage tank (21) is installed with an audible and visual prompter (26).

6. A pretreatment device for cellulose fiber production according to claim 1, characterized in that: The diameter of the top opening of the weighing cylinder (35) is 2 cm larger than the outer diameter of the discharge pipe (32), and the inner diameter of the slotted hole at the top of the mixing barrel (10) is 2 cm larger than the outer diameter of the bottom opening of the weighing cylinder (35).

7. A pretreatment device for cellulose fiber production according to claim 1, characterized in that: A stirring mechanism (60) is installed on the top of the mixing barrel (10), and the stirring mechanism (60) includes a driving motor (61) installed on the top of the mixing barrel (10), a rotating shaft (62) connected to the driving motor (61), and a plurality of stirring rods (63) distributed in a circumferential manner on the rotating shaft (62).