Finishing paint base material mixing and processing equipment

By introducing cleaning components, including protective cartridges and brush spray systems, the mixing quality of the topcoat base is solved by introducing abrasive shaft residue contamination into the topcoat base mixing equipment.

CN223196930UActive Publication Date: 2025-08-08LIYANG JIAHE ELECTRONIC MATERIAL CO LTD
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Patent Information

Application Number
CN202422368639.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-27
Publication Date
2025-08-08
Estimated Expiration
2034-09-27

AI Technical Summary

Technical Problem

In the prior art, after the mixing of the topcoat base material is completed, the remaining raw materials on the agitating shaft may react or be contaminated with the next mixed raw material, resulting in a decline in product quality or failure to meet the requirements.

Method used

A topcoat base mixing processing equipment is designed, including lifting components, agitating components and cleaning components, which include protective cartridges, brushes and spray systems for cleaning the agitating shaft to ensure a thorough cleaning of residues after each use.

Benefits of technology

Effective cleaning of the stirring shaft is achieved, avoiding the impact of residues on the next mixing operation, and ensuring product quality stability and consistency.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses finish paint base material mixing and processing equipment, and belongs to the technical field of paint stirring. The device mainly comprises a rack; the cleaning assembly comprises two sets of connecting frames, fixing rods are installed on the two sets of connecting frames, a protection cylinder and a cylinder are jointly installed on the two sets of fixing rods, the cylinder is rotationally installed in a rotating groove, and a conical part is arranged at one end of the cylinder; the bottoms of the at least two groups of fixing plates are jointly provided with an annular cylinder, and the at least two groups of brushes are respectively arranged on the inner wall of the annular cylinder and the bottoms of the fixing plates; and the second gear is connected with the first gear in a meshed mode. According to the finishing paint base material mixing and processing equipment disclosed by the invention, through the arrangement of the cleaning assembly, the stirring assembly can be cleaned after being used every time, so that the influence of a residual mixture on the stirring assembly on the next mixing operation is avoided, and the effect of cleaning the stirring shaft after stirring is achieved.
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Description

Technical Field

[0001] The present application relates to the technical field of paint stirring, and in particular to a topcoat base material mixing and processing equipment. Background Art

[0002] Topcoat base material is the basic material in the coating formula. It constitutes the main part of the coating and determines many key properties of the coating, such as color, weather resistance, hardness, abrasion resistance, gloss, etc. The selection and proportion of topcoat base material directly affects the final use effect of the coating;

[0003] During the coating production process, in order to ensure the purity and stability of the base material, the topcoat base material needs to be mixed and processed;

[0004] For example, patent publication number CN218688918U specifically discloses a topcoat stirring device, which uses an automatic feeding mechanism to feed the raw materials to be mixed into a stirring tank, starts a second motor to drive the stirring shaft to rotate, and then mixes the raw materials inside, and finally discharges the mixed raw materials through a discharge pipe;

[0005] However, the above patent does not provide a device for cleaning the stirring shaft after use, so that the raw materials remaining on the stirring shaft may react with or contaminate the raw materials to be mixed next time, resulting in a decrease in product quality or failure to meet requirements;

[0006] Therefore, it is necessary to provide a kind of topcoat base material mixing processing equipment to solve the above problems.

[0007] It should be noted that the above information disclosed in this Background section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute prior art. Summary of the Invention

[0008] Based on the above problems existing in the prior art, the problem to be solved by the present application is: to provide a topcoat base material mixing and processing equipment to achieve the effect of cleaning the stirring shaft after stirring.

[0009] The technical solution adopted by the present application to solve its technical problems is: a topcoat base material mixing and processing equipment, including a frame; a lifting assembly, the lifting assembly is arranged on the frame; a stirring assembly, the stirring assembly is arranged on the frame; a cleaning assembly, the cleaning assembly is arranged on the frame, and the cleaning assembly includes: two groups of connecting frames, both groups of connecting frames are equipped with fixed rods, and the two groups of fixed rods are commonly equipped with protective cylinders, and the interiors of the protective cylinders are respectively provided with rotation grooves and cavities; a cylinder, the cylinder is rotatably installed in the rotation groove, and a cone is provided at one end of the cylinder; at least two groups of fixed plates, one end of the fixed plate is connected to the cylinder; the bottom of at least two groups of fixed plates is commonly provided with an annular cylinder; at least two groups of brushes, the brushes are respectively arranged on the inner wall of the annular cylinder and the bottom of the fixed plate; a first gear, the first gear is rotatably installed inside the protective cylinder, and a stepper motor, the stepper motor is installed inside the protective cylinder; a second gear, the second gear is connected to the output end of the stepper motor, and the second gear is meshed with the first gear.

[0010] Furthermore, a spray part is provided on the protective tube, and the spray part includes a diversion pipe provided on the protective tube, one end of the diversion pipe is connected to an external water pump, and the other end of the diversion pipe is inserted into the interior of the protective tube. An annular tube is provided below the protective tube, and at least two groups of spray holes are opened on the annular tube.

[0011] Furthermore, the lifting assembly includes a fixed plate installed on the frame, two groups of support frames are arranged through the fixed plate, an installation box is installed at one end of the two groups of support frames, a connecting plate is installed at the end of the two groups of support frames away from the installation box, a straight rod is installed on the connecting plate, the straight rod passes through the fixed plate, and the end of the straight rod away from the connecting plate is installed at the bottom of the installation box.

[0012] Furthermore, a round rod is installed on the bearing of the fixed plate, a first sprocket is provided on the fixed sleeve of the round rod, one end of the round rod is connected to the driving device, a cross bar is installed on the bearing of the connecting plate, a second sprocket is provided on the fixed sleeve of the cross bar, the second sprocket is located below the first sprocket, and a chain is provided for transmission on the first sprocket and the second sprocket, one end of the chain is provided on the top of the connecting plate, and the other end of the chain is provided on the bottom of the connecting plate.

[0013] Furthermore, the stirring assembly includes a servo motor installed at one end of the installation box, a belt module is provided inside the installation box, a rotating shaft is provided on the belt module, and an agitator is fixedly provided at one end of the rotating shaft.

[0014] Furthermore, a stirring tank is provided below the installation box, an opening is provided on the stirring tank, and a liquid outlet is provided on the stirring tank.

[0015] The beneficial effect of the present application is that the present application provides a topcoat base material mixing and processing equipment, which, through the setting of a cleaning component, allows the stirring component to be cleaned after each use, thereby avoiding the residual mixture on the stirring component from affecting the next mixing operation, and achieving the effect of cleaning the stirring shaft after stirring.

[0016] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail below with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] The drawings that constitute part of this application are used to provide a further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute an improper limitation on this application. In the drawings:

[0018] Figure 1 This is an overall schematic diagram of a topcoat base material mixing and processing equipment in this application;

[0019] Figure 2 for Figure 1 A magnified schematic diagram of point A in the middle;

[0020] Figure 3 for Figure 1 A magnified schematic diagram of point B in the middle;

[0021] Figure 4 for Figure 1 Enlarged schematic diagram of point C in the middle;

[0022] Figure 5 for Figure 1 Partial schematic diagram of the stirring assembly;

[0023] Figure 6 for Figure 4 Exploded diagram of the middle part as a whole;

[0024] Among them, the reference numerals in the figures are:

[0025] 1. Frame; 2. Lifting assembly; 21. Mounting box; 22. Support frame; 23. Round rod; 24. First sprocket; 25. Chain; 26. Fixed plate; 27. Straight rod; 28. Connecting plate; 29. Second sprocket; 3. Stirring assembly; 31. Stirring tank; 32. Liquid outlet; 33. Servo motor; 34. Rotating shaft; 35. Agitator; 4. Cleaning assembly; 41. Protective cylinder; 42. Stepping motor; 43. Cylinder; 44. Diverter pipe; 45. Fixed rod; 46. Connecting frame; 47. Ring tube; 48. Brush; 49. Cavity; 410. Rotating groove; 411. First gear; 412. Second gear; 413. Conical part; 414. Ring cylinder. DETAILED DESCRIPTION

[0026] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.

[0027] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.

[0028] like Figure 1 As shown, the present application provides a topcoat base material mixing and processing equipment, including a frame 1, which is the support part of the mixing and processing equipment, and is welded by multiple sets of steel frames, and multiple sets of rollers are provided at the bottom of the frame 1 to facilitate its movement;

[0029] At the same time, a lifting assembly 2 is provided on the frame 1, and the lifting assembly 2 is used for the lifting operation of subsequent equipment;

[0030] like Figure 1-Figure 3 As shown, the lifting assembly 2 includes a fixing plate 26 fixedly mounted on the frame 1, and two sets of support frames 22 are provided through the fixing plate 26 to facilitate the support frames 22 to move up and down on the fixing plate 26. At the same time, a mounting box 21 is fixedly mounted on one end of the two sets of support frames 22 to facilitate the installation of subsequent equipment;

[0031] Continue to refer Figure 3 , at the same time, a connecting plate 28 is fixedly installed on one end of the two sets of support frames 22 away from the installation box 21, and a straight rod 27 is fixedly installed on the connecting plate 28. The straight rod 27 is located on one side of the two sets of support plates. At the same time, the straight rod 27 passes through the fixed plate 26 to facilitate the support frame 22 to be more stable when sliding up and down, and the end of the straight rod 27 away from the connecting plate 28 is fixedly installed at the bottom of the installation box 21;

[0032] Continue to refer Figure 2 , at the same time, a round rod 23 is mounted on a bearing on the fixed plate 26, and one end of the round rod 23 is connected to a driving device (not shown in the figure). The driving device is mounted on the frame 1. The driving device can be a driving motor or a hydraulic motor. At the same time, a first sprocket 24 is fixedly sleeved on the round rod 23. Driven by the driving device, the first sprocket 24 can rotate;

[0033] Continue to refer Figure 3At the same time, a cross bar (not shown in the figure) is mounted on the connecting plate 28, and a second sprocket 29 is fixedly sleeved on the cross bar. The second sprocket 29 is located below the first sprocket 24.

[0034] At the same time, a chain 25 is provided on the first sprocket 24 and the second sprocket 29 for transmission. One end of the chain 25 is provided on the top of the connecting plate 28, and the other end of the chain 25 is provided on the bottom of the connecting plate 28. The first sprocket 24 drives the second sprocket 29 to rotate through the chain 25, so that the chain 25 can rotate from top to bottom, thereby driving the connecting plate 28 to move up and down, and then driving the support plate and the straight rod 27 to move up and down on the fixed plate 26, thereby driving the installation box 21 to move;

[0035] It should be noted that, in the initial state, the connecting plate 28 is located above the rack 1 to facilitate the entry of subsequent equipment into the bottom of the installation box 21;

[0036] At the same time, a stirring component 3 is provided on the lifting component 2, and the stirring component 3 is used to stir the surface paint base material;

[0037] like Figure 1 and Figure 5 As shown, the stirring assembly 3 includes a servo motor 33 fixedly mounted at one end of the mounting box 21. A belt module is provided inside the mounting box 21. The belt module is connected to the output end of the servo motor 33. A rotating shaft 34 is provided on the belt module. An agitator 35 is fixedly provided at one end of the rotating shaft 34. Driven by the servo motor 33, the belt module drives the rotating shaft 34 to rotate, thereby driving the agitator 35 to rotate.

[0038] A stirring tank 31 is provided below the mounting box 21. The stirring tank 31 has an opening (not shown) for feeding the topcoat base material. Driven by the lifting assembly 2, an agitator 35 enters the stirring tank 31 through the opening to mix and stir the raw materials in the stirring tank 31. A liquid outlet 32 is provided on the stirring tank 31 to discharge the mixed and stirred topcoat base material.

[0039] It should be noted that the mixing tank 31 is provided with multiple sets of legs, and movable wheels are provided on the legs to facilitate the movement of the mixing tank 31. When mixing topcoat base materials with different mixing requirements, different mixing tanks 31 can be used to enter the bottom of the installation box 21 to adapt to the mixing of topcoat base materials with different mixing requirements.

[0040] In summary, when mixing the topcoat base material, the stirring tank 31 is pushed to the bottom of the installation box 21, and then the lifting assembly 2 is started to drive the stirrer 35 into the stirring tank 31 from the opening of the stirring tank 31. Then, the topcoat base material and the chemical reagent to be used are introduced, and the servo motor 33 is started to drive the stirrer 35 to rotate to mix the topcoat base material and the chemical reagent. After the mixing is completed, the mixture can be discharged through the liquid outlet 32.

[0041] like Figure 1 and Figure 4-Figure 6 As shown, since the rotating shaft 34 and the agitator 35 are in contact with the raw materials for a long time during stirring, some raw materials may remain on the rotating shaft 34 and the agitator 35 after stirring is completed. In order to prevent the raw materials remaining on the rotating shaft 34 from reacting with or contaminating the raw materials to be mixed next time, resulting in a decrease in product quality or failure to meet requirements, a cleaning component 4 is provided on the frame 1, and the cleaning component 4 is used to clean the stirring component 3;

[0042] Continue to refer Figure 4 and Figure 6 The cleaning assembly 4 includes two sets of connecting frames 46 fixedly mounted on the frame 1, and fixed rods 45 are fixedly mounted on the two sets of connecting frames 46. A protective cylinder 41 is commonly mounted on one end of the two sets of fixing rods 45 away from the connecting frames 46. A cylinder 43 is rotatably mounted on the protective cylinder 41. A rotating groove 410 suitable for the rotation of the cylinder 43 is opened on the protective cylinder 41, and the rotating shaft 34 passes through the cylinder 43.

[0043] At the same time, a first gear 411 is fixedly mounted on the cylinder 43, and a cavity 49 suitable for the rotation of the first gear 411 is opened on the protective cylinder 41. At the same time, a stepping motor 42 is mounted on the protective cylinder 41. A second gear 412 is fixedly mounted on the output end of the stepping motor 42. The second gear 412 is located inside the cavity 49 and meshes with the first gear 411. Therefore, under the drive of the stepping motor 42, the first gear 412 is driven to rotate, thereby driving the cylinder 43 to rotate.

[0044] Continue to refer Figure 6 , and multiple sets of fixing frames (not shown in the figure) are provided on the cylinder 43, and an annular cylinder 414 is provided on the multiple sets of fixing frames, and multiple sets of brushes 48 are provided on the fixing frames and the annular cylinder 414. When the agitator 35 is reset to the initial state, the agitator 35 is located inside the annular cylinder 414, and the brushes 48 on the fixing frames are in contact with the upper surface of the agitator 35;

[0045] Start the stepper motor 42, which drives the first gear 411 to rotate via the second gear 412, thereby driving the cylinder 43 to rotate, and driving the fixing frame and the annular cylinder 414 to rotate to clean the residue on the upper surface and side surfaces of the agitator 35;

[0046] A conical portion 413 is provided at one end of the cylinder 43 away from the second gear 412. The conical portion 413 is made of an elastic material and fits in contact with the outer surface of the rotating shaft 34 to facilitate scraping off any remaining mixture on the outer surface of the rotating shaft 34 when the rotating shaft 34 is in the process of returning to its initial state.

[0047] Continue to refer Figure 4 and Figure 6 At the same time, a spray portion is provided on the protective cylinder 41, which can further improve the cleaning effect of the brush 48. The spray portion includes a shunt pipe 44 provided on the protective cylinder 41. One end of the shunt pipe 44 is connected to an external water pump, and the water pump is connected to an external water tank. The other end of the shunt pipe 44 is inserted into the interior of the protective cylinder 41 and is located above the connecting plate 28, so that clean water can be pumped into the protective cylinder 41 by the water pump to spray the upper surface of the agitator 35.

[0048] A ring pipe 47 is provided below the protective cylinder 41 and has a plurality of spray holes (not shown in the figure). When the agitator 35 enters the protective cylinder 41, the spray holes are located below the agitator 35. It should be noted that the ring pipe 47 is connected to an external water pump to facilitate spray cleaning of the bottom of the agitator 35.

[0049] To sum up, after the mixing of the stirring component 3 is completed, the stirring component 3 is synchronously driven to reset during the resetting process of the lifting component 2. At this time, the cleaning component 4 scrapes the residue on the outer surface of the rotating shaft 34. When the stirring component 3 is reset, the stirring tank 31 is removed and then the waste bucket is placed in its original position. The stepper motor 42 is started, the cleaning component 4 cleans the stirring component 3, and the water pump is started to spray the stirring component 3.

[0050] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Various modifications and variations are possible for those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.

Claims

1. A topcoat base material mixing and processing equipment, characterized by: include: Rack (1); A lifting assembly (2), the lifting assembly (2) being arranged on the frame (1); A stirring assembly (3), wherein the stirring assembly (3) is arranged on the frame (1); A cleaning assembly (4), the cleaning assembly (4) being arranged on the frame (1), the cleaning assembly (4) comprising: Two groups of connecting frames (46), both groups of connecting frames (46) are equipped with fixing rods (45), both groups of fixing rods (45) are equipped with protective tubes (41), and the interior of the protective tubes (41) is respectively provided with a rotation groove (410) and a cavity (49); A cylinder (43), the cylinder (43) being rotatably mounted in the rotating groove (410), and a conical portion (413) being provided at one end of the cylinder (43); At least two groups of fixed plates (26), one end of each of the fixed plates (26) is connected to the cylinder (43), and a ring cylinder (414) is commonly provided at the bottom of the at least two groups of fixed plates (26); at least two groups of brushes (48), the brushes (48) being respectively arranged on the inner wall of the annular cylinder (414) and the bottom of the fixed plate (26); a first gear (411), the first gear (411) being rotatably mounted inside the protective tube (41); a stepping motor (42), the stepping motor (42) being installed inside the protective tube (41); a second gear (412), the second gear (412) being connected to an output end of the stepping motor (42), and the second gear (412) being meshed with the first gear (411); The stepping motor (42) is started to drive the first gear (411) to rotate via the second gear (412), thereby driving the cylinder (43) to rotate, and driving the fixing frame and the ring cylinder (414) to rotate.

2. The topcoat base material mixing and processing equipment according to claim 1, characterized in that: The protective tube (41) is provided with a spraying portion, which includes a shunt pipe (44) provided on the protective tube (41), one end of the shunt pipe (44) is connected to an external water pump, and the other end of the shunt pipe (44) is inserted into the interior of the protective tube (41), and an annular tube (47) is provided below the protective tube (41), and at least two groups of spray holes are opened on the annular tube (47).

3. The topcoat base material mixing and processing equipment according to claim 1, characterized in that: The lifting assembly (2) comprises a fixing plate (26) mounted on the frame (1), two groups of support frames (22) are provided through the fixing plate (26), one end of the two groups of support frames (22) is commonly mounted with a mounting box (21), a connecting plate (28) is mounted on one end of the two groups of support frames (22) away from the mounting box (21), a straight rod (27) is mounted on the connecting plate (28), the straight rod (27) runs through the fixing plate (26), and one end of the straight rod (27) away from the connecting plate (28) is mounted on the bottom of the mounting box (21).

4. The topcoat base material mixing and processing equipment according to claim 3, characterized in that: The stirring assembly (3) includes a servo motor (33) installed at one end of a mounting box (21). A belt module is provided inside the mounting box (21). A rotating shaft (34) is provided on the belt module. An agitator (35) is fixedly provided at one end of the rotating shaft (34).

5. The topcoat base material mixing and processing equipment according to claim 3, characterized in that: A stirring tank (31) is provided below the installation box (21), an opening is provided on the stirring tank (31), and a liquid outlet (32) is provided on the stirring tank (31).

Citation Information

Patent Citations

  • Finishing paint stirring device

    CN218688918U