Full-automatic proportioning and stirring system for materials and water

Abstract

The utility model discloses a full-automatic material-water proportioning and stirring system which comprises a stirrer, a water sump, a dry powder bin and a metering pump, the water sump is used for feeding water to the stirrer, the dry powder bin is used for feeding powder to the stirrer, and the stirrer is used for mixing water and dry powder to generate raw materials. The stirring machine is provided with the water bin and the raw material bin, water and dry powder can be quantitatively added into the stirring machine through the water bin and the raw material bin, the purpose of automatically and continuously preparing the raw materials is achieved, manual weighing, feeding, carrying and the like are not needed, and the cooking and burdening efficiency is remarkably improved. The metering pump is used for conveying raw materials and controlling the conveying amount of the raw materials. The metering pump is connected with the raw material bin and provides conveying power for the raw materials, so that the raw materials can be directionally conveyed to the cooking line, automatic feeding is achieved, manual carrying is not needed, and the cooking burdening efficiency is further improved.

Description

Technical Field

[0001] The utility model belongs to the field of artificial silkworm feed production equipment, and particularly relates to a fully automatic material-water proportioning and stirring system. Background Art

[0002] The traditional breeding method is a small family-style workshop breeding method, which is a fully artificial breeding method. From the silkworm eggs to adults to the cocoon collection, all operations are done manually. It is time-consuming and labor-intensive, and the breeding efficiency is very low. It is also restricted by seasonal conditions and can only be raised at specific times. The annual output of silkworm cocoons is extremely low and cannot meet the needs of today's society. It has gradually been eliminated by society.

[0003] To address the shortcomings of traditional workshop-style silkworm farming, large-scale, factory-based silkworm farming techniques were developed. However, using mulberry leaves as feed in these large-scale farming techniques completely fails to meet the requirements of factory-based silkworm farming. Therefore, artificial feed plays a crucial role in factory-based, large-scale silkworm farming. The production process for artificial feed consists of three main steps: raw material processing, steaming, and cooling. Raw material processing involves uniformly mixing corn, soybean meal, and multivitamins to remove impurities and obtain a powder. Steaming involves adding water to the powder to obtain a raw feed, which is then steamed to produce a cooked feed. The cooked feed then cools to become a finished feed.

[0004] As can be seen, cooking is a key step in the feed production process. Before cooking, the powder needs to be mixed with water to form a raw meal, which is then fed into the cooking process. In the existing technology, raw meal preparation requires manual labor, including weighing and metering, feeding, and transporting the raw meal to the cooking equipment. This is very inconvenient, time-consuming, and labor-intensive, seriously affecting the efficiency of cooking and mixing ingredients. Utility Model Content

[0005] The purpose of the utility model is to provide a fully automatic material-water proportioning and mixing system. In view of the defects in the existing technology, the mixer is equipped with a water tank and a raw material tank. Water and dry powder can be added to the mixer in a quantitative manner through the water tank and the raw material tank, so as to achieve the purpose of automatic and continuous preparation of raw materials. There is no need for manual weighing, feeding, and transportation, etc., which significantly improves the efficiency of steaming and mixing ingredients.

[0006] In order to solve the above technical problems, the following technical solutions are adopted:

[0007] A fully automatic material-water proportioning and mixing system includes a mixer, and is characterized in that the mixing system also includes a water tank and a dry powder tank, the water tank is used to supply water to the mixer, the dry powder tank is used to supply powder to the mixer, and the mixer is used to mix water and dry powder to generate raw material.

[0008] Furthermore, the water tank is connected to a clean water pipe, a recycled water pipe, and a downpipe, which is connected to the mixer. The clean water pipe is used to add clean water to the water tank, and the recycled water pipe recycles excess water in the mixer back to the water tank, realizing the recycling of water materials and the recycling of dry powder in the recycled water, in line with the production concept of energy conservation and environmental protection.

[0009] Furthermore, the water tank is provided with a first weighing sensor, which is used to weigh the weight of the water in the water tank, so as to achieve quantitative water delivery to the mixer without manual weighing, thereby simplifying the process and improving efficiency.

[0010] Furthermore, the water tank is provided with a water tank stirring motor.

[0011] Furthermore, the dry powder bin is provided with a second weighing sensor, which is used to weigh the weight of the dry powder in the dry powder bin, so as to achieve quantitative delivery of dry powder to the mixer without manual weighing, simplifying the process and improving efficiency.

[0012] Furthermore, the mixing system also includes a raw material silo, into which the raw material generated by the mixer is transported. The raw material silo is used to store the prepared raw material and serves as a transition. When the preparation speed is faster than the cooking speed, the excess raw material can be stored for standby use. When the cooking speed is faster than the preparation speed, the pre-stored raw material can be supplied to the cooking line, avoiding the problems of insufficient raw material process and excessive raw material supply, reducing failures and improving efficiency.

[0013] Furthermore, the mixing system also includes a metering pump, which is used to transport the raw meal and control the raw meal delivery volume. The metering pump is connected to the raw meal silo, providing the raw meal with power, allowing it to be delivered to the cooking line in a targeted manner. This enables automatic feeding, eliminating the need for manual handling and further improving cooking and batching efficiency.

[0014] Furthermore, the metering pump is connected to the feeding pipe, conveys the raw meal through the feeding pipe, and controls the conveying amount of the raw meal.

[0015] Furthermore, the feeding pipe is provided with a valve and a sight glass. The valve is used to control the opening and closing of the feeding pipe, thereby controlling whether the material is fed to the cooking line; the sight glass facilitates observation of the feeding condition in the feeding pipe.

[0016] Furthermore, the feeding tube is connected to a forming head. According to production needs, the forming head can be of different shapes, thereby extruding feeds of different shapes, such as flat shape, strip shape, etc.

[0017] The above technical solution has the following beneficial effects:

[0018] The utility model equips the mixer with a water bin and a raw material bin, through which water and dry powder can be quantitatively added to the mixer, thereby achieving the purpose of automatically and continuously preparing raw materials, without the need for manual weighing, feeding, and transportation, etc., and significantly improving the efficiency of steaming and preparing ingredients.

[0019] The water tank is provided with a first weighing sensor, which is used to weigh the weight of the water in the water tank, so as to deliver water to the mixer in a quantitative manner without manual weighing, thus simplifying the process and improving efficiency.

[0020] The dry powder bin is equipped with a second weighing sensor, which is used to weigh the weight of the dry powder in the dry powder bin, so as to deliver the dry powder to the mixer in a quantitative manner without manual weighing, simplifying the process and improving efficiency.

[0021] The raw meal silo is used to store the prepared raw meal and plays a transition role. When the preparation speed is faster than the cooking speed, it can store the excess raw meal for backup. When the cooking speed is faster than the preparation speed, it can supply the pre-stored raw meal to the cooking line, avoiding the problems of insufficient raw meal process and excessive raw meal supply, reducing failures and improving efficiency.

[0022] The metering pump is connected to the raw material silo to provide the power for conveying the raw material so that it can be transported to the cooking line in a targeted manner, realizing automatic feeding without the need for manual handling, further improving the efficiency of cooking and batching. BRIEF DESCRIPTION OF THE DRAWINGS

[0023] The present invention will be further described below with reference to the accompanying drawings:

[0024] Figure 1 This is a structural diagram of the fully automatic material-water mixing system of the utility model;

[0025] Figure 2 It is a structural diagram of the water tank;

[0026] Figure 3 It is a structural diagram of the dry powder silo;

[0027] Figure 4 It is a structural diagram of a mixer;

[0028] Figure 5 It is a structural diagram of a metering pump;

[0029] Figure 6 There are three different molding heads.

[0030] Among them, the accompanying drawings are marked as: mixer 1, mixer discharge port 11, water tank 2, first weighing sensor 21, return water pipe 22, second pneumatic valve 221, clean water pipe 23, first pneumatic valve 231, water tank stirring motor 24, downpipe 25, third pneumatic valve 251, manual valve 252, dry powder bin 3, second weighing sensor 31, raw material bin 4, metering pump 5, feeding pipe 51, forming head 52, valve 53, sight glass 54, motor 55, pump body 56. DETAILED DESCRIPTION

[0031] The utility model aims to provide a fully automatic material-water proportioning and mixing system, which equips the mixer with a water tank and a raw material tank. Water and dry powder can be quantitatively added to the mixer through the water tank and the raw material tank, thereby achieving the purpose of automatic and continuous preparation of raw materials. There is no need for manual weighing, feeding, and transportation, etc., which significantly improves the efficiency of steaming and mixing ingredients.

[0032] The present invention will be further described below in conjunction with specific embodiments:

[0033] A fully automatic material-water mixing and proportioning system includes a mixer 1, a water tank 2, a dry powder tank 3, and a metering pump 5. The water tank 2 is used to supply water to the mixer 1, and the dry powder tank 3 is used to supply powder to the mixer 1. The mixer 1 is used to mix water and dry powder to produce raw meal, achieving the purpose of automated and continuous raw meal preparation without the need for manual weighing, feeding, and handling, significantly improving the efficiency of cooking and batching. The obtained raw meal is fed to the cooking line via the metering pump 5, and after cooking, cooked feed is obtained. The metering pump 5 provides power for conveying the raw meal, enabling it to be transported to the cooking line in a targeted manner, achieving automatic feeding and eliminating the need for manual handling, further improving the efficiency of cooking and batching.

[0034] The water tank 2 is connected to a clean water pipe 23, a return water pipe 22, and a downpipe 25. The clean water pipe 23 is connected to an external water supply device and is used to add clean water to the water tank 2. It serves as the main water supply pipe. The clean water pipe 23 is equipped with a first pneumatic valve 231, which can control the opening or closing of the clean water pipe 23 and the size of the opening. The return water pipe 22 recycles excess water remaining in the mixer 1 back into the water tank 2, realizing the recycling of water materials and recycling the dry powder in the return water, in line with the production concept of energy conservation and environmental protection. The return water pipe 22 is equipped with a second pneumatic valve 221, which can control the opening or closing of the return water pipe 22 and the size of the opening. The downpipe 25 is connected to the bottom of the water tank 2 and is used to connect to the mixer 1 to add water from the water tank 2 to the mixer 1. The downpipe 25 is connected to a manual valve 252 and a third pneumatic valve 251, both of which are used to control the opening or closing of the return water pipe 22 and the size of the opening.

[0035] Water tank 2 is equipped with a first load cell 21, which is used to weigh the water in water tank 2. This ensures that the water is delivered to mixer 1 in a fixed quantity, eliminating the need for manual weighing. This simplifies the process and improves efficiency. During the water inlet process, first load cell 21 detects the weight of the water in water tank 2 in real time. When the designed weight is reached, water inlet is stopped. When the water inlet is complete, the water is delivered to mixer 1.

[0036] The water tank 2 is provided with a water tank stirring motor 24. A certain amount of water agent needs to be added to the water tank 2. After the water agent is added, the water tank stirring motor 24 is started to evenly dissolve the water agent in the water.

[0037] The dry powder silo 3 is equipped with a second load cell 31, which is used to weigh the dry powder in the silo 3. This allows for quantitative delivery of the dry powder to the mixer 1, eliminating the need for manual weighing. This simplifies the process and improves efficiency. During the dry powder feeding process, the second load cell 31 monitors the weight of the dry powder in the silo 3 in real time. When the designed weight is reached, the powder feeding is stopped. When the dry powder is ready to be fed, the dry powder is delivered to the mixer 1.

[0038] The mixer 1 mixes the dry powder and water thoroughly by stirring to finally obtain raw meal. A mixer discharge port 11 is provided on the side of the mixer. The prepared raw meal is discharged into the raw meal silo 4 through the mixer discharge port 11 for storage. The raw meal silo 4 plays a transition role. When the preparation speed is faster than the cooking speed, the excess raw meal can be stored for standby use. When the cooking speed is faster than the preparation speed, the pre-stored raw meal can be supplied to the cooking line, avoiding the problems of insufficient raw meal process and excessive raw meal supply, reducing failures and improving efficiency.

[0039] The feed port of the raw material bin 4 is connected to a feeding pipe 51, the other end of which is connected to the cooking line. Because the raw material cannot be fed to the cooking line without a driving force, a metering pump 5 is connected to the feeding pipe 51 to transport the raw material and control the delivery rate. The metering pump 5 comprises a motor 55 and a pump body 56, the inlet and outlet of which are respectively connected to the feeding pipe 51. The metering pump 5 provides the power to transport the raw material, enabling it to be delivered to the cooking line in a targeted manner, achieving automatic feeding without manual handling and further improving the efficiency of cooking and batching.

[0040] A valve 53 and a sight glass 54 are provided on the feeding pipe 51 near the raw material bin 4. The valve 53 can be used to control whether the raw material bin 4 is loaded with materials, and the sight glass 54 facilitates observation of the feeding condition in the feeding pipe.

[0041] like Figure 6 As shown, the feeding pipe 51 is located at the end of the cooking line and is connected to a forming head 52. According to production needs, the forming hole of the forming head 52 can be of different shapes, such as a flat rectangular forming hole (such as Figure 6 C) Circular forming holes set at equal intervals (such as Figure 6 A) or square forming holes with equal spacing (such as Figure 6 B), etc. It can deliver flat feed, round strip feed or square strip feed, etc. to meet different steaming requirements.

[0042] The above are only specific embodiments of the present invention, but the technical features of the present invention are not limited thereto. Any simple changes, equivalent substitutions, or modifications based on the present invention that solve essentially the same technical problems and achieve essentially the same technical effects are included within the scope of protection of the present invention.

Claims

1. A fully automatic material-water mixing system, comprising a mixer, characterized in that: The mixing system also includes a water tank and a dry powder tank. The water tank is used to supply water to the mixer, and the dry powder tank is used to supply powder to the mixer. The mixer is used to mix water and dry powder to generate raw meal. The mixing system also includes a raw meal tank, and the raw meal generated by the mixer is transported to the raw meal tank. The mixing system also includes a metering pump, which is used to transport the raw meal and control the transport amount of the raw meal.

2. The fully automatic material-water mixing system according to claim 1, characterized in that: The water tank is connected with a clean water pipe, a recycled water pipe and a sewer pipe, and the sewer pipe is connected with the mixer.

3. The fully automatic material-water mixing system according to claim 1, characterized in that: The water tank is provided with a first weighing sensor, which is used to weigh the weight of the water in the water tank.

4. The fully automatic material-water mixing system according to claim 1, characterized in that: The water tank is provided with a water tank stirring motor.

5. The fully automatic material-water mixing system according to claim 1, characterized in that: The dry powder bin is provided with a second weighing sensor, which is used to weigh the weight of the dry powder in the dry powder bin.

6. The fully automatic material-water mixing system according to claim 1, characterized in that: The metering pump is connected to the feeding pipe, conveys the raw meal through the feeding pipe, and controls the conveying amount of the raw meal.

7. The fully automatic material-water mixing system according to claim 6, characterized in that: The feeding pipe is provided with a valve and a sight glass.

8. The fully automatic material-water mixing system according to claim 6, characterized in that: The feeding pipe is connected with a forming head.

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