Circulating shredding machine

By designing the shredding chamber, feed funnel, shredding mechanism, circulation mechanism and cleaning mechanism of the circulation shredder, the problems of low efficiency and low quality of the multi-axis shredder are solved, and efficient secondary shredding and impurity cleaning of edge materials are achieved, and the quality of shredding is improved.

CN223197098UActive Publication Date: 2025-08-08QINGDAO HAIZHILIN BUILDING MATERIALS TECH CO LTD +1
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Patent Information

Application Number
CN202421575804.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-04
Publication Date
2025-08-08
Estimated Expiration
2034-07-04

AI Technical Summary

Technical Problem

The existing multi-axis shredders have problems with low shredding efficiency and low quality. The edge material that has not been completely shredded is mixed with the edge material that has been completely shredded, resulting in difficulty in secondary processing.

Method used

A circulation shredder is designed, including a shredding chamber, feed funnel, shredding mechanism, circulation mechanism, cleaning mechanism and discharge mechanism. The secondary shredding and impurity cleaning of unfinished edge materials is achieved through the fan and the filter, and the staggered knife shaft and blade are used to improve the shredding effect.

Benefits of technology

The efficiency and quality of shredding are improved, and the edge material that is not completely shredded is prevented from mixing with the thoroughly shredded edge material, achieving efficient cyclic shredding and cleaning of edge material.

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Abstract

The utility model relates to the field of shredding machines. The circulating shredding machine comprises a box body, a shredding cavity is formed in the box body, a feeding hopper communicated with the interior of the shredding cavity is fixedly connected to the top of the box body, a shredding mechanism is rotatably connected to the interior of the shredding cavity, and a second filter screen used for filtering shredded offcut is horizontally and fixedly connected to the bottom of the shredding cavity. The box body is further provided with a circulating mechanism used for conducting secondary shredding on the unshredded offcut, a cleaning mechanism used for cleaning the shredded offcut and a discharging mechanism used for collecting the shredded offcut. The shredding machine has the effect of improving the shredding efficiency and quality of the shredding machine.
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Description

Technical Field

[0001] The present application relates to the field of shredders, and in particular to a circulating shredder. Background Art

[0002] A shredder is a machine used for shredding, generally used to process unprocessed raw materials or scraps to make them smaller in size. When shredding, the raw materials or scraps are first poured into the shredder's feed port. The raw materials or scraps poured into the shredder are shredded by the shredder's shredder blades, and then discharged from the discharge channel. Currently, most commonly used shredders are multi-axis shredders, which can drive multiple shredding blades to shred the raw materials or scraps through multi-axis rotation. However, there are gaps between the multiple shredding blades, which will cause some raw materials or scraps to fall into the discharge channel without being completely shredded, and require secondary shredding, resulting in low shredding efficiency. At the same time, the scraps that are not completely shredded will be mixed with the completely shredded scraps, reducing the shredding quality of the shredder. Utility Model Content

[0003] In order to improve the shredding efficiency and quality of a shredder, the present application provides a circulating shredder.

[0004] The present application provides a recycling shredder that adopts the following technical solution:

[0005] A circulating shredder comprises a box body, a shredding chamber is provided in the box body, a feeding funnel connected to the interior of the shredding chamber is fixedly connected to the top of the box body, a shredding mechanism is rotatably connected to the interior of the shredding chamber, and the box body is also provided with a circulating mechanism for secondary shredding of unshredded edge materials, a cleaning mechanism for cleaning the shredded edge materials, and a discharge mechanism for collecting the shredded edge materials.

[0006] By adopting the above technical solution, when in use, the edge materials to be shredded are poured into the shredding chamber through the feeding funnel, and the shredding mechanism in the shredding chamber shreds the edge materials. After shredding, the edge materials that meet the requirements enter the cleaning mechanism to clean out the impurities mixed therein, and the edge materials that do not meet the requirements are brought into the shredding mechanism again by the circulation mechanism for secondary shredding, and the shredded edge materials are discharged through the discharge mechanism.

[0007] Optionally, the shredding mechanism includes a shredding knife rotatably connected to the shredding chamber and a motor for driving the shredding knife to rotate, and a reducer for controlling the rotational speed of the shredding knife is installed on the motor.

[0008] By adopting the above technical solution, when in use, the motor is started, and the motor drives the shredding knife to shred the edge material entering the shredding chamber. The reducer arranged on the motor can control the rotation speed of the shredding knife to adjust the shredding force of the shredding knife.

[0009] Optionally, the shredding knife includes a first knife shaft and a second knife shaft which are rotatably connected to the shredding chamber at a horizontal interval. A third knife shaft is also rotatably connected to the shredding chamber. The third knife shaft is arranged between the first knife shaft and the second knife shaft and is located on the side of the first knife shaft and the second knife shaft away from the feed funnel. Blades are fixed to the first knife shaft, the second knife shaft and the third knife shaft, and the blades of the first knife shaft, the second knife shaft and the third knife shaft are staggered and matched with each other.

[0010] By adopting the above technical solution, when in use, the three cutter shafts drive the blades fixed on the three cutter shafts to tear the edge materials into pieces, and the blades of the first cutter shaft, the second cutter shaft and the third cutter shaft are arranged in an interlaced manner, which can tear the edge materials into pieces more thoroughly.

[0011] Optionally, the circulation mechanism includes a first fan fixedly connected to the outside of the box body and located on the side of the shredding knife away from the feed funnel, a first air outlet is opened on the box body, the first fan is connected to the interior of the shredding chamber through the first air outlet, and a first filter is fixedly connected to the inner wall of the first air outlet.

[0012] By adopting the above technical solution, when in use, the first fan is started, and the first fan blows the unqualified edge materials accumulated on the second filter screen toward the shredding mechanism, so that the edge materials are shredded for the second time by the shredding knife.

[0013] Optionally, the cleaning mechanism includes a third filter screen horizontally fixed to the inside of the box and located on the side of the second filter screen away from the shredding chamber, and a dust box detachably installed in the box and located on the side of the third filter screen away from the second filter screen.

[0014] By adopting the above technical solution, when in use, the scraps that meet the requirements are filtered by the second filter and fall onto the third filter below, and the dust and other impurities mixed in the scraps are filtered by the third filter and fall into the dust box below to complete the cleaning of the scraps.

[0015] Optionally, the discharge mechanism includes a discharge pipe fixedly connected to one side of the box body and connected to the interior of the box body, a second fan fixedly connected to the side of the box body away from the discharge pipe, a pushing piece for pushing the edge material accumulated on the third filter screen into the discharge pipe, and an edge material box arranged at one end of the discharge pipe away from the box body, a second air outlet is opened on the box body, and the second fan is connected to the interior of the box body through the second air outlet.

[0016] By adopting the above technical solution, when in use, the second fan is started, and the second fan blows the edge material that falls on the third filter screen into the discharge pipe.

[0017] Optionally, the discharge pipe is arranged in an inclined shape, and the slope of the discharge pipe gradually decreases from an end close to the box body to an end close to the side material box.

[0018] By adopting the above technical solution, when in use, the edge material blown into the discharge pipe by the second fan can slide into the edge material box along the slope of the discharge pipe to complete the discharge.

[0019] Optionally, the pushing member includes a pushing box fixedly connected to the side of the box body away from the discharge pipe, a cylinder fixedly connected to the side of the pushing box facing the discharge pipe, and a pushing plate fixedly connected to the piston rod of the cylinder. The pushing box is connected to the interior of the box body through a pushing hole opened on the box body, and the piston rod of the cylinder drives the pushing plate to be embedded in the pushing hole.

[0020] By adopting the above technical solution, when in use, the cylinder is started, and the piston rod of the cylinder extends to drive the push plate to push the edge material that has not been blown into the discharge pipe by the second fan into the discharge pipe, thereby preventing the edge material from accumulating on the third filter screen.

[0021] Optionally, a transparent observation window for observing the shredding of the scraps and the feeding of the scraps is provided on the side wall of the box.

[0022] By adopting the above technical solution, during use, workers can observe the shredding and unloading of the edge materials in the box through the transparent observation window, so as to better operate the circulating shredder to shred the edge materials.

[0023] Optionally, a mounting opening is provided on one side of the box body, the dust box is embedded in the interior of the box body through the mounting opening, and a handle is fixedly connected to a side of the dust box close to the mounting opening.

[0024] By adopting the above technical solution, when in use, the handle can be pulled out of the dust box from the installation opening, so as to clean the dust in the dust box.

[0025] In summary, this application includes at least one of the following beneficial technical effects:

[0026] 1. By setting a circulation mechanism on the circulating shredder, the leftover materials that have not been completely shredded do not need to be poured into the feeding funnel again and can be automatically shredded again in the box, thereby improving the shredding efficiency and quality of the shredder;

[0027] 2. By setting a cleaning mechanism on the circulating shredder, dust and other impurities mixed in the scraps can be cleaned while shredding, thus improving the quality of the shredded scraps;

[0028] 3. By arranging a second filter between the shredding mechanism and the cleaning mechanism, it effectively prevents the leftover materials that are not completely shredded from mixing with the leftover materials that are completely shredded. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 It is a schematic diagram of the overall structure of this application.

[0030] Figure 2 It is a partial cross-sectional schematic diagram of the overall structure of this application.

[0031] Explanation of the accompanying symbols: 1. Box body; 11. Shredding chamber; 12. Second filter; 13. Transparent observation window; 2. Feed funnel; 3. Shredding mechanism; 31. First cutter shaft; 32. Second cutter shaft; 33. Third cutter shaft; 34. Motor; 35. Reducer; 4. Circulation mechanism; 41. First fan; 42. First air outlet; 43. First filter; 5. Cleaning mechanism; 51. Third filter; 52. Dust box; 521. Handle; 53. Installation port; 6. Discharge mechanism; 61. Discharge pipe; 62. Second fan; 63. Pusher; 631. Push box; 632. Cylinder; 633. Push plate; 64. Side box; 65. Second air outlet; 66. Fourth filter; 67. Air inlet pipe. DETAILED DESCRIPTION

[0032] The following is combined with Figure 1-2 This application is described in further detail.

[0033] The embodiment of the present application discloses a circulating shredder. Figure 1 The circulating shredder includes a housing 1, a shredding chamber 11 is provided in the housing 1, a feed hopper 2 is fixedly connected to the top of the housing 1 and communicates with the interior of the shredding chamber 11, a shredding mechanism 3 is rotatably connected to the interior of the shredding chamber 11, and the housing 1 is also provided with a circulation mechanism 4 for secondary shredding of unshredded scraps, a cleaning mechanism 5 for cleaning the shredded scraps, and a discharge mechanism 6 for collecting the shredded scraps. When in use, the scraps to be shredded are first poured from the feed hopper 2 into the shredding chamber 11, the shredding mechanism 3 is activated to shred the scraps, and after the shredding mechanism 3 has worked for a period of time, the circulation mechanism 4 is activated to secondary shred the scraps that have not been completely shredded. The shredded scraps are cleaned by the cleaning mechanism 5 and then discharged from the discharge mechanism 6. By using a circulating shredder, the leftover materials that are not completely shredded by the shredder can be recycled and shredded, so that the leftover materials do not need to be poured into the shredder again for secondary shredding. At the same time, the leftover materials that are not completely shredded are prevented from being mixed with the leftover materials that are completely shredded, thereby improving the shredding efficiency and quality of the shredder.

[0034] Reference Figure 1 and Figure 2The shredding mechanism 3 includes a first cutter shaft 31 and a second cutter shaft 32 which are rotatably connected to the shredding chamber 11 at a horizontal interval. A third cutter shaft 33 is also rotatably connected to the shredding chamber 11. The third cutter shaft 33 is arranged between the first cutter shaft 31 and the second cutter shaft 32 and is located on the side of the first cutter shaft 31 and the second cutter shaft 32 away from the feed funnel 2. Blades are fixed to the first cutter shaft 31, the second cutter shaft 32 and the third cutter shaft 33. The blades of the first cutter shaft 31, the second cutter shaft 32 and the third cutter shaft 33 are staggered and matched with each other.

[0035] A motor 34 for driving the third cutter shaft 33 is also provided on one side of the housing 1. A speed reducer 35 is mounted on the motor 34 to control the speed of the third cutter shaft 33. It is understood that gears are fixedly connected to the first cutter shaft 31, the second cutter shaft 32, and the third cutter shaft 33, and the gears of the first cutter shaft 31 and the second cutter shaft 32 respectively mesh with the gears of the third cutter shaft 33. During use, the motor 34 is started, and the motor 34 drives the third cutter shaft 33 to rotate, causing the first cutter shaft 31 and the second cutter shaft 32, which are meshed with the gears of the third cutter shaft 33, to also rotate. The scraps poured into the shredding chamber 11 are shredded into smaller scraps by the blades of the first cutter shaft 31, the second cutter shaft 32, and the third cutter shaft 33.

[0036] The circulation mechanism 4 includes a first fan 41 fixedly connected to the outside of the housing 1 and located on the side of the third blade shaft 33 away from the feed hopper 2. A first air port 42 is defined in the housing 1. The first fan 41 communicates with the interior of the shredding chamber 11 through the first air port 42. The air inlet of the first fan 41 faces outward, and the air outlet faces the shredding chamber 11. Multiple first fans 41 can be provided as needed. A first filter 43 is fixedly connected to the inner wall of the first air port 42.

[0037] A second filter 12 for filtering shredded scraps is fixedly connected horizontally to the bottom of the shredding chamber 11. The second filter 12 filters out scraps that meet the shredding requirements, while scraps that do not meet the requirements accumulate on the second filter 12 and remain in the shredding chamber 11. During use, the first fan 41 is activated, blowing air into the shredding chamber 11, driving the scraps that do not meet the requirements accumulated on the second filter 12 toward the shredding mechanism 3, causing them to fall back onto the shredding mechanism 3 and be shredded a second time by the blades of the first, second, and third blade shafts 31, 32, and 33.

[0038] The cleaning mechanism 5 includes a third filter 51, which is horizontally fixed to the interior of the housing 1 and located on the side of the second filter 12 away from the shredding chamber 11; and a dust box 52, which is removably mounted within the housing 1 and located on the side of the third filter 51 away from the second filter 12. The filter holes in the third filter 51 are of a relatively small diameter, allowing dust and other fine impurities to pass through the third filter 51 while preventing scraps from passing through. During operation, scraps that meet the requirements after being filtered by the second filter 12 fall onto the third filter 51. Dust and other impurities in the scraps are filtered by the third filter 51 and fall into the dust box 52 below, while scraps remain accumulated on the third filter 51.

[0039] A mounting opening 53 is provided on one side of the box body 1, through which the dust box 52 can be inserted into the box body 1. A handle 521 is fixedly connected to one side of the dust box 52 near the mounting opening 53. When in use, a worker can pull the handle 521 to pull the dust box 52 out of the box body 1 to facilitate emptying the dust in the dust box 52.

[0040] The discharge mechanism 6 includes a discharge pipe 61 fixed to one side of the housing 1 and communicating with the interior of the housing 1, a second fan 62 fixed to the side of the housing 1 away from the discharge pipe 61, a pusher 63 for pushing the scraps accumulated on the third filter screen 51 into the discharge pipe 61, and a scrap box 64 located at the end of the discharge pipe 61 away from the housing 1. The discharge pipe 61 is arranged in an inclined shape, with the slope of the discharge pipe 61 gradually decreasing from the end close to the housing 1 to the end close to the scrap box 64. The lower pipe wall of the discharge pipe 61 is located on the same horizontal plane as the third filter screen 51.

[0041] The housing 1 is provided with a second air vent 65, through which the second fan 62 communicates with the interior of the housing 1. A fourth filter 66 is fixedly attached to the inner wall of the second air vent 65. An air inlet pipe 67, communicating with the second air vent 65, is fixedly attached to the inner wall of the housing 1. The air inlet pipe 67 is arranged at an angle, with the end of the air inlet pipe 67 away from the second air vent 65 facing the third filter 51. During operation, the second fan 62 is activated, driving air along the air inlet pipe 67 into the housing 1, thereby blowing any scrap material accumulated on the third filter 51 into the discharge pipe 61.

[0042] The pusher 63 includes a pusher box 631 fixed to the side of the box body 1 away from the discharge pipe 61, a cylinder 632 fixed to the side of the pusher box 631 facing the discharge pipe 61, and a pusher plate 633 fixed to the piston rod of the cylinder 632. The pusher box 631 is connected to the interior of the box body 1 through a pusher hole 634 provided in the box body 1, and the pusher plate 633 can be precisely inserted into the pusher hole 634. Under normal conditions, the piston rod of the cylinder 632 drives the pusher plate 633 to be located in the pusher hole 634. After the scrap material is shredded, the cylinder 632 is activated, and the piston rod of the cylinder 632 extends to push the scrap material that has not been blown into the discharge pipe 61 by the second fan 62 into the discharge pipe 61, thereby completing the scrap material discharge.

[0043] In order to facilitate the observation of the shredding of the edge material and the observation of the blanking situation, a transparent observation window 13 is also provided on the side wall of the casing 1. The transparent observation window 13 can be respectively provided with one on the side wall of the casing 1 facing the shredding chamber 11 and facing the cleaning mechanism 5.

[0044] The operating principle of the circulating shredder according to the embodiment of the present application is as follows: when in use, the scraps to be shredded are first poured into the shredding chamber 11 through the feed funnel 2, and then the motor 34 is started. The motor 34 drives the third cutter shaft 33, the first cutter shaft 31, and the second cutter shaft 32 to rotate, so that the blades of the first cutter shaft 31, the second cutter shaft 32, and the third cutter shaft 33 shred the scraps poured into the shredding chamber 11 into smaller scraps. The scraps that meet the requirements are filtered through the second filter screen 12 and fall onto the third filter screen 51 below. After observing through the transparent observation window 13 that the scraps that do not meet the requirements have accumulated to a certain extent on the second filter screen 12, the worker can start the first fan 41. The first fan 41 blows air into the shredding chamber 11, driving the scraps accumulated on the second filter screen 12 toward the shredding mechanism 3, causing the scraps to fall onto the shredding mechanism 3 again for secondary shredding. The scraps that fall onto the third filter screen 51 are filtered by the third filter screen 51 to remove impurities such as dust mixed in them. After shredding is complete, the second blower 62 is activated to blow the scraps accumulated on the third filter screen 51 into the discharge pipe 61. Workers can observe through the transparent window whether there is any scrap left on the third filter screen 51. If so, the cylinder 632 can be activated. The piston rod of the cylinder 632 extends, driving the push plate 633 to push the scraps accumulated on the third filter screen 51 into the discharge pipe 61, so that the scraps slide along the slope of the discharge pipe 61 into the scrap box 64 to complete the discharge. A circulating shredder eliminates the need to pour the unshredded scraps back into the shredder for secondary shredding. Instead, the unshredded scraps can be recycled and shredded directly in the shredder. At the same time, the second filter screen 12 prevents the unshredded scraps from mixing with the shredded scraps, thereby improving the shredding efficiency and quality of the shredder.

[0045] The above are all preferred embodiments of the present application, and are not intended to limit the scope of protection of the present application. Therefore, any equivalent changes made based on the structure, shape, and principle of the present application should be included in the scope of protection of the present application.

Claims

1. A circulating shredder, characterized by: The invention comprises a box body (1), wherein a shredding chamber (11) is provided in the box body (1), a feeding funnel (2) connected to the inside of the shredding chamber (11) is fixedly connected to the top of the box body (1), a shredding mechanism (3) is rotatably connected to the inside of the shredding chamber (11), a second filter screen (12) for filtering shredded edge materials is horizontally fixedly connected to the bottom of the shredding chamber (11), and the box body (1) is also provided with a circulation mechanism (4) for secondary shredding of unshredded edge materials, a cleaning mechanism (5) for cleaning shredded edge materials, and a discharge mechanism (6) for collecting shredded edge materials.

2. The recycling shredder according to claim 1, characterized in that: The shredding mechanism (3) comprises a shredding knife rotatably connected to the shredding chamber (11) and a motor (34) for driving the shredding knife to rotate. The motor (34) is equipped with a speed reducer (35) for controlling the rotation speed of the shredding knife.

3. The recycling shredder according to claim 2, characterized in that: The shredding knife comprises a first knife shaft (31) and a second knife shaft (32) which are rotatably connected to the shredding chamber (11) at a horizontal interval. A third knife shaft (33) is also rotatably connected to the shredding chamber (11). The third knife shaft (33) is arranged between the first knife shaft (31) and the second knife shaft (32) and is located on a side of the first knife shaft (31) and the second knife shaft (32) away from the feed funnel (2). Blades are fixed to the first knife shaft (31), the second knife shaft (32) and the third knife shaft (33). The blades of the first knife shaft (31), the second knife shaft (32) and the third knife shaft (33) are arranged in an interlaced manner.

4. The recycling shredder according to claim 2, characterized in that: The circulation mechanism (4) comprises a first fan (41) fixedly connected to the outside of the box (1) and located on the side of the shredding knife away from the feed funnel (2); a first air port (42) is provided on the box (1); the first fan (41) is connected to the interior of the shredding chamber (11) through the first air port (42); and a first filter (43) is fixedly connected to the inner wall of the first air port (42).

5. The recycling shredder according to claim 4, characterized in that: The cleaning mechanism (5) comprises a third filter (51) fixedly connected horizontally to the interior of the housing (1) and located on the side of the second filter (12) away from the shredding chamber (11), and a dust box (52) detachably mounted in the housing (1) and located on the side of the third filter (51) away from the second filter (12).

6. The recycling shredder according to claim 5, characterized in that: The unloading mechanism (6) includes a unloading pipe fixedly connected to one side of the box body (1) and connected to the interior of the box body (1), a second fan fixedly connected to the side of the box body (1) away from the unloading pipe, a pushing member for pushing the edge material accumulated on the third filter screen (51) into the unloading pipe, and an edge material box (64) arranged at one end of the unloading pipe away from the box body (1), a second air outlet (65) is opened on the box body (1), and the second fan is connected to the interior of the box body (1) through the second air outlet (65).

7. The recycling shredder according to claim 6, characterized in that: The discharge pipe is arranged in an inclined shape, and the slope of the discharge pipe gradually decreases from an end close to the box body (1) to an end close to the side material box (64).

8. The recycling shredder according to claim 7, characterized in that: The pushing member includes a pushing box (631) fixedly connected to the side of the box body (1) away from the discharge pipe, a cylinder (632) fixedly connected to the side of the pushing box (631) facing the discharge pipe, and a pushing plate fixedly connected to the piston rod of the cylinder (632). The pushing box (631) is connected to the interior of the box body (1) through a pushing hole provided on the box body (1), and the piston rod of the cylinder (632) drives the pushing plate to be embedded in the pushing hole.

9. The recycling shredder according to claim 8, characterized in that: A transparent observation window for observing the shredding of the scraps and the feeding of the scraps is provided on the side wall of the box body (1).

10. The recycling shredder according to claim 5, characterized in that: A mounting opening (53) is provided on one side of the box body (1), and the dust box (52) is embedded in the interior of the box body (1) through the mounting opening (53). A handle (521) is fixedly connected to one side of the dust box (52) close to the mounting opening (53).