Impurity removal device for high-strength durable recycled concrete

Through the combined impurity removal device of the fan and magnetic conveyor belt, the problem of lightweight and iron impurities in high-strength and durable recycled concrete is solved, and the efficient impurity removal effect is achieved, ensuring the purity of the recycled aggregate.

CN223197103UActive Publication Date: 2025-08-08HAINAN TAIKUN CONCRETE CO LTD
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Patent Information

Application Number
CN202422207455.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-10
Publication Date
2025-08-08
Estimated Expiration
2034-09-10

AI Technical Summary

Technical Problem

In the preparation process of high-strength and durable recycled concrete, it is difficult to efficiently remove lightweight and iron impurities, especially lightweight impurities such as wood chips, paper scraps, plastics, etc. that remain after crushing, affecting the quality of the concrete.

Method used

The impurity removal device is adopted with a combination of a fan, a crushing mechanism and a magnetic conveyor belt. The wind force is blown out by the fan to remove light impurities, and the magnetic conveyor belt is adsorbed and scraped away iron impurities, so as to achieve comprehensive impurity removal of the crushed concrete.

Benefits of technology

It realizes efficient removal of lightweight and iron impurities in concrete, ensures the purity of recycled aggregates, and improves the impurity removal efficiency of concrete.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to an impurity removal device for high-strength durable recycled concrete, which belongs to the technical field of concrete impurity removal and comprises an impurity removal box and a crushing mechanism mounted in the impurity removal box, a fan is mounted on one side of the impurity removal box, a collecting opening is formed in the other side of the impurity removal box, and a cleaning component is fixedly connected to one side, positioned at the collecting opening, of the impurity removal box. Through the arrangement of the fan, the collecting opening and the cleaning assembly, the fan can remove light impurities contained in crushed concrete, the light impurities enter the cleaning assembly, meanwhile, air generated by the fan can be sprayed out through the crushing mechanism under the guide of the cleaning assembly, and the light impurities can be removed through the collecting opening. According to the concrete impurity removal device, light impurities contained in concrete before crushing are removed, light impurities fused in the concrete and light impurities not fused in the concrete are comprehensively and effectively removed, the concrete impurity removal efficiency is guaranteed, and therefore the purity of recycled aggregate is guaranteed.
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Description

Technical Field

[0001] The utility model belongs to the technical field of concrete impurity removal, and particularly relates to an impurity removal device for high-strength and durable recycled concrete. Background Art

[0002] Impurity removal is a crucial step in the preparation of high-strength, durable recycled concrete, aiming to remove impurities from the recycled aggregate to ensure the quality and performance of the final concrete. The primary goal of impurity removal during the preparation of high-strength, durable recycled concrete is to remove the following impurities from the aggregate: Large particles, especially ferrous metals, to prevent these from entering the recycled concrete and affecting its strength and quality. Impurities such as rebar, wood, plastic fragments, glass, and building plaster, if not removed, can reduce the quality of the recycled concrete. Lightweight impurities, such as sawdust, paper scraps, and plastic, can be separated using specialized processing equipment to ensure the purity of the recycled aggregate.

[0003] At present, when removing light impurities, impurities such as leaves contained in large blocks of concrete are generally removed before the initial crushing of the concrete. However, impurities such as wood chips, paper scraps, and plastics will still exist in the crushed concrete. The current method of removing them by water washing not only wastes a lot of water resources, but can only remove light impurities. Some iron impurities require additional equipment to remove. Based on this, a high-strength and durable recycled concrete impurity removal device is proposed. Utility Model Content

[0004] The purpose of the utility model is to provide a high-strength and durable recycled concrete impurity removal device with a simple structure and reasonable design in order to solve the above problems.

[0005] The utility model achieves the above-mentioned purpose through the following technical solutions:

[0006] A device for removing impurities from high-strength and durable recycled concrete comprises a dust removal box and a crushing mechanism installed in the dust removal box, a fan is installed on one side of the dust removal box, a collecting port is opened on the other side of the dust removal box, a cleaning assembly is fixedly connected to the dust removal box on one side of the collecting port, the cleaning assembly is used to collect light impurities contained in the crushed concrete when the fan is working, a driving shaft is installed inside the dust removal box, a magnetic conveyor belt is sleeved on the driving shaft, a driven shaft is installed on the side wall of the dust removal box, the driven shaft is adapted to the magnetic conveyor belt, and the cleaning assembly is also used to scrape off iron substances adsorbed on the magnetic conveyor belt.

[0007] As a further optimization scheme of the present invention, the cleaning assembly includes a collection box fixedly connected to the impurity removal box located on one side of the collection port, and the collection box cover is provided on the collection port, the interior of the collection box is fixedly connected with a dustproof net, the top of the collection box is fixedly connected with an air pipe, a collection box is installed in the collection box, and the two sides of the collection box are respectively fixedly connected with a handle and a collection frame, and the collection frame is fixedly connected with an inclined scraping part, the collection frame is located at the bottom of the magnetic conveyor belt, and the top of the scraping part is in contact with the outer surface of the magnetic conveyor belt.

[0008] As a further optimization scheme of the present utility model, the crushing mechanism includes a motor installed on the dust removal box and located on one side of the fan, the output end of the motor is fixedly connected to one end of the first crushing roller, the other end of the first crushing roller is rotatably connected to the dust removal box and is fixedly connected to the first gear, the dust removal box is rotatably connected to the second crushing roller, one end of the second crushing roller is fixedly connected to the second gear, the second gear and the first gear are meshed, the first crushing roller is rotatably connected to the dust removal box, and the end of the second crushing roller away from the second gear is connected to the driving shaft through a transmission assembly.

[0009] As a further optimization scheme of the present invention, the first crushing roller and the second crushing roller are both configured to be hollow, and the side walls of the first crushing roller and the second crushing roller configured to be hollow are provided with air injection holes, and the ends of the air pipe are rotatably connected to the first crushing roller and the second crushing roller.

[0010] As a further optimization scheme of the present invention, the transmission assembly includes a first sprocket fixedly connected to the end of the second crushing roller away from the second gear, a chain is installed on the first sprocket, the end of the driving shaft is fixedly connected to the second sprocket, the chain is adapted to the second sprocket, the impurity removal box is located on one side of the fan and is rotatably connected to a guide wheel, and the guide wheel is adapted to the chain.

[0011] As a further optimization solution of the present invention, a baffle is fixedly connected to the impurity removal box, the first crushing roller and the second crushing roller are arranged in the baffle, and the fan and the collection port are arranged at both ends of the baffle.

[0012] The beneficial effect of the present invention is that: the present invention enables the fan to remove light impurities contained in the crushed concrete through the arrangement of the fan, the collecting port and the cleaning component, so that the light impurities enter the cleaning component. At the same time, the wind generated by the fan will be ejected through the crushing mechanism under the guidance of the cleaning component, thereby achieving the removal of light impurities contained in the concrete before crushing, and achieving comprehensive and effective removal of light impurities contained in the concrete that are integrated into the concrete and light impurities that are not integrated into the concrete, thereby ensuring the efficiency of concrete impurity removal and thus ensuring the purity of the recycled aggregate. BRIEF DESCRIPTION OF THE DRAWINGS

[0013] Figure 1 This is a schematic diagram of the overall front three-dimensional structure of the utility model;

[0014] Figure 2 This is a schematic diagram of the overall back three-dimensional structure of the utility model;

[0015] Figure 3 It is a schematic diagram of the partially cutaway front three-dimensional structure of the present invention;

[0016] Figure 4 This is a schematic diagram of the front middle section structure of the present invention;

[0017] Figure 5 This is a three-dimensional structural diagram of the transmission component and cleaning component of the utility model;

[0018] Figure 6 It is a schematic diagram of the three-dimensional structure of the cleaning component of the present utility model.

[0019] In the figure: 1. De-dusting box; 2. Motor; 3. First crushing roller; 4. First gear; 5. Second gear; 6. Second crushing roller; 701. First sprocket; 702. Chain; 703. Guide wheel; 704. Second sprocket; 801. Driving shaft; 802. Magnetic conveyor belt; 803. Driven shaft; 9. Fan; 10. Collection port; 1101. Collection box; 1102. Dustproof net; 1103. Air pipe; 1104. Collection box; 1105. Collection frame; 1106. Scraping part; 1107. Air jet hole; 12. Baffle. DETAILED DESCRIPTION

[0020] The present application is described in further detail below in conjunction with the accompanying drawings. It is necessary to point out that the following specific implementation methods are only used to further illustrate the present application and cannot be understood as limiting the scope of protection of the present application. Technicians in this field can make some non-essential improvements and adjustments to the present application based on the above application content.

[0021] Example

[0022] like Figures 1-6As shown, a dust removal device for high-strength and durable recycled concrete comprises a dust removal box 1 and a crushing mechanism installed in the dust removal box 1, the crushing mechanism comprises a motor 2 installed on the dust removal box 1 and located on one side of the fan 9, the output end of the motor 2 is fixedly connected to one end of the first crushing roller 3, the other end of the first crushing roller 3 is rotatably connected to the dust removal box 1 and is fixedly connected to the first gear 4, the second crushing roller 6 is rotatably connected to the dust removal box 1, one end of the second crushing roller 6 is fixedly connected to the second gear 5, the second gear 5 and the first gear 4 are meshed with the first crushing roller 3, the first crushing roller 3 is rotatably connected to the dust removal box 1, a fan 9 is installed on one side of the dust removal box 1, a collecting port 10 is opened on the other side of the dust removal box 1, a cleaning component is fixedly connected to the dust removal box 1 on one side of the collecting port 10, a baffle 12 is fixedly connected in the dust removal box 1, the first crushing roller 3 and the second crushing roller 6 are arranged in the baffle 12, the fan 9 and the collecting port 10 are arranged at both ends of the baffle 12, and the cleaning component is used to clean the dust removal box 1 at the fan 9 During operation, the light impurities contained in the crushed concrete are collected. A driving shaft 801 is installed inside the impurity removal box 1, and a magnetic conveyor belt 802 is sleeved on the driving shaft 801. A driven shaft 803 is installed on the side wall of the impurity removal box 1. The driven shaft 803 is adapted to the magnetic conveyor belt 802, and the driving shaft 801 and the driven shaft 803 are both made of non-magnetic material. The cleaning component is also used to scrape off the iron materials adsorbed on the magnetic conveyor belt 802. The end of the second crushing roller 6 away from the second gear 5 is connected to the driving shaft 801 through a transmission assembly. The transmission assembly includes a first sprocket 701 fixedly connected to the end of the second crushing roller 6 away from the second gear 5. A chain 702 is installed on the first sprocket 701. The end of the driving shaft 801 is fixedly connected to the second sprocket 704. The chain 702 is adapted to the second sprocket 704. The impurity removal box 1 is located on one side of the fan 9 and is rotatably connected to a guide wheel 703, which is adapted to the chain 702.

[0023] When in use, start the motor 2 and the fan 9, and then throw the concrete that needs to be cleaned from the top of the cleaning box 1, so that it enters between the first crushing roller 3 and the second crushing roller 6 under the guidance of the baffle 12, and is crushed by the first crushing roller 3 and the second crushing roller 6. Before crushing, due to the operation of the fan 9, the wind generated by the fan 9 will enter the cleaning component through the collection port 10, and then be discharged through the first crushing roller 3 and the second crushing roller 6, acting on the concrete, and removing the light impurities in the concrete that have not been integrated with the concrete. The light impurities contained in the concrete after being crushed by the first crushing roller 3 and the second crushing roller 6 will enter under the action of the wind of the fan 9. In the cleaning component, the concrete after light impurities are removed will fall onto the magnetic conveyor belt 802. Since the rotation of the second crushing roller 6 will drive the driving shaft 801 to rotate through the transmission component, the magnetic conveyor belt 802 will convey the crushed concrete. The iron impurities contained in the crushed concrete will be adsorbed by the magnetic conveyor belt 802. The magnetic conveyor belt 802 conveys the crushed concrete, and the iron impurities will be adsorbed on the magnetic conveyor belt 802. When the magnetic conveyor belt 802 passes through the cleaning component, the cleaning component will remove the iron impurities adsorbed on the magnetic conveyor belt 802. This process is repeated until the concrete that needs to be cleaned is completely processed.

[0024] It realizes the comprehensive and effective removal of light impurities contained in the concrete and light impurities not integrated into the concrete, and removes the iron impurities contained in the concrete, ensuring the efficiency of concrete removal and thus ensuring the purity of the recycled aggregate.

[0025] like Figure 2-Figure 6 As shown, the cleaning component includes a collecting box 1101 fixedly connected to the impurity removal box 1 and located on one side of the collecting port 10, and the collecting box 1101 cover is arranged on the collecting port 10, the interior of the collecting box 1101 is fixedly connected with a dustproof net 1102, the top of the collecting box 1101 is fixedly connected with an air pipe 1103, a collecting box 1104 is installed in the collecting box 1101, and the two sides of the collecting box 1104 are respectively fixedly connected with a handle and a collecting frame 1105, and the collecting frame 1105 is fixedly connected with a scraping part 1106 arranged in an inclined manner, the collecting frame 1105 is located at the bottom of the magnetic conveyor belt 802, and the top of the scraping part 1106 is in contact with the outer surface of the magnetic conveyor belt 802, the first crushing roller 3 and the second crushing roller 6 are both configured to be hollow, and the side walls of the first crushing roller 3 and the second crushing roller 6 configured to be hollow are provided with air injection holes 1107, and the ends of the air pipe 1103 are rotatably connected to the first crushing roller 3 and the second crushing roller 6.

[0026] When in use, the airflow containing light impurities entering the collection box 1101 through the collection port 10 will be filtered under the action of the dustproof net 1102, and the filtered airflow enters the first and second hollow crushing rollers 3 and 6 through the air pipe 1103, and is sprayed into the unbroken concrete through the air jet hole 1107 to remove the light impurities contained in the unbroken concrete. When the magnetic conveyor belt 802 rotates, when the magnetic conveyor belt 802 passes through the collection frame 1105, the light impurities will be removed by the inclined scraping part 110 provided on the collection frame 1105. 6. Scrape off the iron impurities adsorbed on the magnetic conveyor belt 802 to ensure the cleanliness of the magnetic conveyor belt 802, so that the magnetic conveyor belt 802 can adsorb more iron impurities. After the concrete is completely processed, the fan 9 is turned off, which will cause the light impurities in the collection box 1101 to fall into the collection box 1104. Then, the collection box 1104 is pulled out of the collection box 1101 by pulling the handle, and then the light impurities in the collection box 1104 and the iron impurities in the collection frame 1105 are dumped. After the dumping is completed, reinsert them into the collection box 1101.

[0027] The above-described embodiments merely represent several implementation methods of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the present invention. It should be noted that a person skilled in the art would be able to make numerous variations and improvements without departing from the scope of the present invention, all of which fall within the scope of protection of the present invention.

Claims

1. A device for removing impurities from high-strength and durable recycled concrete, comprising an impurity removal box (1) and a crushing mechanism installed in the impurity removal box (1), characterized in that: A fan (9) is installed on one side of the impurity removal box (1), and a collection port (10) is opened on the other side of the impurity removal box (1). A cleaning component is fixedly connected to the impurity removal box (1) on one side of the collection port (10). The cleaning component is used to collect light impurities contained in the crushed concrete when the fan (9) is working. A driving shaft (801) is installed inside the impurity removal box (1), and a magnetic conveyor belt (802) is sleeved on the driving shaft (801). A driven shaft (803) is installed on the side wall of the impurity removal box (1), and the driven shaft (803) is adapted to the magnetic conveyor belt (802). The cleaning component is also used to scrape off iron substances adsorbed on the magnetic conveyor belt (802).

2. The impurity removal device for high-strength and durable recycled concrete according to claim 1, characterized in that: The cleaning assembly comprises a collection box (1101) fixedly connected to a dust removal box (1) and located on one side of a collection port (10), and the collection box (1101) is covered on the collection port (10), a dust screen (1102) is fixedly connected to the interior of the collection box (1101), an air pipe (1103) is fixedly connected to the top of the collection box (1101), a collection box (1104) is installed in the collection box (1101), a handle and a collection frame (1105) are fixedly connected to both sides of the collection box (1104), a scraping portion (1106) arranged in an inclined manner is fixedly connected to the collection frame (1105), the collection frame (1105) is located at the bottom of the magnetic conveyor belt (802), and the top of the scraping portion (1106) is in contact with the outer surface of the magnetic conveyor belt (802).

3. The impurity removal device for high-strength and durable recycled concrete according to claim 2, characterized in that: The pulverizing mechanism comprises a motor (2) mounted on a dust removal box (1) and located on one side of a fan (9); an output end of the motor (2) is fixedly connected to one end of a first pulverizing roller (3); the other end of the first pulverizing roller (3) is rotatably connected to the dust removal box (1) and is then fixedly connected to a first gear (4); a second pulverizing roller (6) is rotatably connected to the dust removal box (1); one end of the second pulverizing roller (6) is fixedly connected to a second gear (5); the second gear (5) and the first gear (4) are meshed; the first pulverizing roller (3) is rotatably connected to the dust removal box (1); and the end of the second pulverizing roller (6) away from the second gear (5) is connected to a driving shaft (801) via a transmission assembly.

4. The impurity removal device for high-strength and durable recycled concrete according to claim 3, characterized in that: The first crushing roller (3) and the second crushing roller (6) are both configured to be hollow, and the side walls of the first crushing roller (3) and the second crushing roller (6) configured to be hollow are provided with air injection holes (1107), and the ends of the air supply pipe (1103) are rotatably connected to the first crushing roller (3) and the second crushing roller (6).

5. The impurity removal device for high-strength and durable recycled concrete according to claim 3, characterized in that: The transmission assembly comprises a first sprocket (701) fixedly connected to an end of the second crushing roller (6) away from the second gear (5); a chain (702) is mounted on the first sprocket (701); a second sprocket (704) is fixedly connected to the end of the driving shaft (801); the chain (702) is adapted to the second sprocket (704); the impurity removal box (1) is rotatably connected to a guide wheel (703) on one side of the fan (9); and the guide wheel (703) is adapted to the chain (702).

6. The impurity removal device for high-strength and durable recycled concrete according to claim 3, characterized in that: A baffle (12) is fixedly connected to the impurity removal box (1), the first crushing roller (3) and the second crushing roller (6) are arranged in the baffle (12), and the fan (9) and the collection port (10) are arranged at both ends of the baffle (12).