Adjustable jet mill
Through the combination of the acceleration tube and the intake tube and the design of the collision adjustment mechanism, the limitations of the airflow crusher in regulating the crushing particle size are solved, and an efficient and precise particle size control and easy-to-maintain airflow crusher is achieved to adapt to the carbon powder crushing needs of different hardness and particle sizes.
Patent Information
- Application Number
- CN202422101455.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-28
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-08-28
AI Technical Summary
The existing airflow crushers have limitations in adjusting the crushing particle size, and cannot accurately meet the specific requirements of different customers for the distribution of toner particle size. They have complex structure and high maintenance costs, making it difficult to adapt to different types and particle sizes of toner crushing needs.
An adjustable airflow crusher is designed to accelerate the powder into the crushing chamber through the combination of the acceleration tube and the intake tube, and the position of the collision part is accurately adjusted through the collision adjustment mechanism, including the sliding cooperation of the guide seat, guide column, thread sleeve and screw, and combined with the automatic adjustment of the motor drive, the precise control of the crushing particle size is achieved.
It achieves efficient and flexible crushing performance, precise particle size control, stable operation and easy maintenance effects, improves crushing efficiency and processing quality, and reduces operation difficulty and maintenance costs.
Smart Images

Figure CN223197150U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of airflow pulverization, in particular to an adjustable airflow pulverizer. Background Art
[0002] Carbon powder is a vital raw material in a variety of fields, including electronics, chemical engineering, and materials science. Its particle size distribution crucially impacts the performance of the final product. Therefore, carbon powder pulverization has long been a research hotspot in these fields. Traditional carbon powder pulverization methods, such as mechanical grinding and ball milling, often suffer from low pulverization efficiency, uneven particle size distribution, and high energy consumption.
[0003] In recent years, airflow milling technology has become a research focus in the field of toner pulverization, as it utilizes high-speed airflow to impact, shear, and rub materials, achieving high-efficiency, low-temperature, and low-pollution pulverization. However, existing airflow mills still have limitations in adjusting the pulverized particle size, making them unable to precisely meet the specific toner particle size distribution requirements of different customers.
[0004] In addition, the structure of traditional air flow mills is often complex, the maintenance cost is high, and some equipment is not flexible enough in adjustment, making it difficult to adapt to the crushing needs of different types and particle sizes of carbon powder. Utility Model Content
[0005] In view of the above, the utility model provides an adjustable airflow pulverizer to facilitate precise adjustment of the pulverized particle size.
[0006] The technical solution of this utility model:
[0007] The utility model provides an adjustable air flow pulverizer, comprising a pulverizing body, an accelerating tube, an air inlet pipe, a collision piece and a collision adjusting mechanism; a pulverizing chamber is provided on the pulverizing body; the accelerating tube is installed on the pulverizing body and one end extends into the pulverizing chamber, and the other end of the accelerating tube is connected to the air inlet pipe connected to the pulverizing body to accelerate the powder in the tube to be sprayed into the pulverizing chamber; an adjusting hole communicating with the pulverizing chamber is provided on the pulverizing body, and the collision piece can be slidably passed through the adjusting hole; one end of the collision piece extends into the pulverizing chamber, and the other end extends out of the pulverizing body; the collision adjusting mechanism comprises a guide seat, a guide column, a fixing seat, a threaded sleeve and a screw; the guide seat is fixed to the outer end of the collision piece, and guide holes are provided on both sides of the guide seat, and a guide column is slidably passed through each guide hole, one end of the guide column is fixed to the outer wall of the pulverizing body, and the other end is fixed to the fixing seat; the threaded sleeve is rotatably installed on the fixing seat, one end of the screw is fixedly connected to the guide seat, and the other end is screwed into the threaded sleeve.
[0008] Furthermore, it includes a feed hopper, which is installed above the pulverizing body to inject powder into the pulverizing chamber through an accelerating tube. The accelerating tube is provided with a feeding port connected to the feed hopper to allow the powder in the feed hopper to enter the accelerating tube.
[0009] Furthermore, the collision adjustment mechanism includes a turntable fixed on the threaded sleeve.
[0010] Furthermore, the threaded sleeve is driven to rotate by a motor to achieve automatic adjustment.
[0011] Furthermore, the outer peripheral surface of the guide pillar is provided with a scale mark for indicating the particle size.
[0012] Furthermore, it also includes a cover plate that can be detachably mounted on the pulverizing body to block the opening side of the pulverizing chamber.
[0013] Furthermore, the outer edge of the cover plate has a lug with a through hole formed on the lug, a stud is fixed at the corresponding through hole on the crushing body, the lug is inserted into the stud through the through hole, and a nut is screwed on the stud to tighten the cover plate.
[0014] Furthermore, the collision member includes a cylindrical section and a collision ball fixedly connected to one end of the cylindrical section. The cylindrical section can be slidably inserted into the adjustment hole of the crushing body, and the collision ball can be slidably inserted into the acceleration tube. There is a gap between the collision ball and the inner wall of the acceleration tube for powder to pass through.
[0015] Furthermore, the feed hopper is connected to a feed pipe to feed the powder into the feed hopper.
[0016] Furthermore, a discharge pipe is connected to the pulverizing body above the collision member, and the discharge pipe is communicated with the pulverizing chamber.
[0017] The adjustable airflow pulverizer of the present invention has the following significant advantages in terms of beneficial effects:
[0018] 1. Efficient and Flexible Crushing Performance: Through the ingenious combination of the accelerator tube and the air inlet pipe, the powder is accelerated at high speed and sprayed into the crushing chamber, effectively improving crushing efficiency. At the same time, the introduction of the collision element and its adjustable design allow the collision intensity and frequency during the crushing process to be flexibly adjusted according to actual needs, thereby achieving precise crushing of materials with different hardness and particle size requirements, improving product adaptability and processing quality.
[0019] Second, precise particle size control: The innovative design of the collision adjustment mechanism enables precise adjustment of the collision member's position within the pulverizing chamber by rotating the threaded sleeve to drive the guide seat and the collision member along the adjustment hole. This adjustment method is not only simple to operate, but also significantly affects the collision pattern within the pulverizing chamber, thereby precisely controlling the particle size distribution of the pulverized product and meeting users' high demands for particle size uniformity.
[0020] 3. Stable operation: The sliding fit design of the guide seat and the guide column ensures the smooth movement of the collision parts during the adjustment process, avoiding equipment damage or reduction in crushing effect due to shaking or deviation.
[0021] 4. Easy Maintenance and Operation: The adjustable airflow pulverizer of this utility model is designed for easy maintenance. The connection and disassembly of each component are relatively simple, making it convenient for users to carry out daily cleaning, maintenance, and replacement. At the same time, the collision intensity can be adjusted through a simple rotation operation, which greatly reduces the difficulty of operation and improves work efficiency.
[0022] In summary, the adjustable air flow mill of the present invention shows significant beneficial effects in terms of crushing efficiency, particle size control, and operation stability, and has broad application prospects and market value.
[0023] The preferred embodiments of the present invention and their beneficial effects will be further described in detail in conjunction with specific implementation methods. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the following specific embodiments, they are used to explain the present invention but should not be construed as limiting the present invention. In the accompanying drawings:
[0025] Figure 1 This is the front view of the adjustable airflow pulverizer of the utility model;
[0026] Figure 2 This is the main view of the adjustable airflow pulverizer of the utility model after the cover plate is removed;
[0027] Figure 3 This is a diagram of the adjustable airflow pulverizer of the utility model in use after the collision piece is adjusted.
[0028] Explanation of the accompanying figures: crushing body 1, feed hopper 2, acceleration tube 3, air inlet pipe 4, collision part 5, collision adjustment mechanism 6, crushing chamber 10, guide seat 61, guide column 62, fixed seat 63, threaded sleeve 64, screw 65, turntable 66, cover plate 7, stud 71, nut 72, handle 73, cylindrical section 51, collision ball 52, feed pipe 21, and discharge pipe 11. DETAILED DESCRIPTION
[0029] The following is a detailed description of the specific embodiments of the present invention in conjunction with the accompanying drawings. It should be understood that the specific embodiments described herein are only used to illustrate and explain the present invention and are not intended to limit the present invention.
[0030] See also Figures 1 to 3The utility model provides an adjustable air flow mill, comprising a crushing body 1, a feed hopper 2, an acceleration tube 3, an air intake pipe 4, a collision member 5 and a collision adjustment mechanism 6. A crushing chamber 10 is provided on the crushing body 1. The feed hopper 2 is installed above the crushing body 1 to inject powder into the crushing chamber 10 through the acceleration tube 3. The acceleration tube 3 is installed on the crushing body 1 and one end extends into the crushing chamber 10. The other end of the acceleration tube 3 is connected to the air intake pipe 4 connected to the crushing body 1 to accelerate the powder in the tube and spray it into the crushing chamber 10. A feeding port connected to the feed hopper 2 is provided on the acceleration tube 3 to allow the powder in the feed hopper 2 to enter the acceleration tube 3. An adjustment hole communicating with the crushing chamber 10 is provided on the crushing body 1, and the collision member 5 can be slidably inserted into the adjustment hole. One end of the collision member 5 extends into the crushing chamber 10, and the other end extends out of the crushing body 1. The collision adjustment mechanism 6 comprises a guide seat 61, a guide post 62, a fixed seat 63, a threaded sleeve 64, and a screw 65. The guide seat 61 is fixed to the outer end of the collision member 5. Guide holes are defined on both sides of the guide seat 61, each of which slidably receives a guide post 62. One end of the guide post 62 is fixed to the outer wall of the pulverizing body 1, and the other end is fixed to the fixed seat 63. The threaded sleeve 64 is rotatably mounted on the fixed seat 63. A screw 65 is fixedly connected to the guide seat 61 at one end and threaded into the threaded sleeve 64 at the other end.
[0031] The adjustable airflow pulverizer of the present invention has the following significant advantages in terms of beneficial effects:
[0032] 1. Efficient and Flexible Crushing Performance: The clever combination of the accelerator tube 3 and the air inlet pipe 4 accelerates the powder at high speed and sprays it into the crushing chamber 10, effectively improving crushing efficiency. Furthermore, the introduction and adjustable design of the collision element 5 allow the collision intensity and frequency during the crushing process to be flexibly adjusted according to actual needs, thereby achieving precise crushing of materials with different hardness and particle size requirements, improving product adaptability and processing quality.
[0033] Second, precise particle size control: The innovative design of the collision adjustment mechanism allows precise adjustment of the collision member 5's position within the pulverizing chamber by rotating the threaded sleeve 64, driving the guide seat 61 and the collision member 5 along the adjustment hole. This adjustment method is not only simple to operate, but also significantly affects the collision pattern within the pulverizing chamber, thereby precisely controlling the particle size distribution of the pulverized product and meeting users' high demands for particle size uniformity.
[0034] 3. Stable operation: The sliding fit design of the guide seat 61 and the guide post 62 ensures the smooth movement of the collision part during the adjustment process, avoiding equipment damage or reduction in crushing effect due to shaking or deviation.
[0035] 4. Easy Maintenance and Operation: The adjustable airflow pulverizer of this utility model is designed for easy maintenance. The connection and disassembly of each component are relatively simple, making it convenient for users to carry out daily cleaning, maintenance, and replacement. At the same time, the collision intensity can be adjusted through a simple rotation operation, which greatly reduces the difficulty of operation and improves work efficiency.
[0036] In summary, the adjustable air flow mill of the present invention shows significant beneficial effects in terms of crushing efficiency, particle size control, and operation stability, and has broad application prospects and market value.
[0037] In this embodiment, the collision adjustment mechanism 6 includes a turntable 66 fixed on the threaded sleeve 64. The threaded sleeve 64 is rotated by holding the turntable 66 to drive the screw 65 to move. It is understood that the threaded sleeve 64 can also be driven by a motor to rotate to achieve automatic adjustment.
[0038] In this embodiment, the outer surface of the guide post 6 is provided with graduated markings to indicate the particle size. By providing these markings directly on the outer surface of the guide post, the operator can intuitively understand the current position of the impactor 5 and, therefore, infer the corresponding particle size. This design not only simplifies the operation process but also improves the accuracy and efficiency of particle size control.
[0039] In this embodiment, the adjustable airflow mill of the present invention further includes a cover plate 7 that is removably mounted on the pulverizing body 1 to seal the opening of the pulverizing chamber 10. To facilitate locking of the removable cover plate 7, the outer edge of the cover plate 7 has a lug with a through hole. A stud 71 is fixed to the pulverizing body 1 at a corresponding through hole. The lug is inserted through the through hole into the stud 71. A nut 72 is screwed onto the stud 71 to secure the cover plate 7. To facilitate removal of the cover plate 7, a handle 73 is provided on the outer side of the cover plate 7.
[0040] In this embodiment, the collision member 5 includes a cylindrical section 51 and a collision ball 52 fixedly connected to one end of the cylindrical section 51. The cylindrical section 51 is slidably arranged in the adjustment hole of the crushing body 1. The collision ball 52 is slidably arranged in the acceleration tube 3, and there is a gap between the collision ball 52 and the inner wall of the acceleration tube 3 for powder to pass through. The powder supplied to the acceleration tube 3 is accelerated by the high-speed airflow in the air intake pipe 4, and the powder sprayed into the crushing chamber 10 collides with the spherical surface of the collision ball 52 and is crushed. The collision ball 52 is the main crushing element, and its spherical design can disperse the collision force to the maximum extent, so that the powder can be subjected to uniform and strong impact when it collides, thereby achieving a more delicate crushing effect. At the same time, the gap between the collision ball 52 and the inner wall of the acceleration tube 3 ensures that the powder can pass smoothly and continue to be accelerated by the airflow, further improving the crushing efficiency.
[0041] In this embodiment, a feeding pipe 21 is connected to the feeding hopper 2 to feed the powder into the feeding hopper 2 .
[0042] In this embodiment, a discharge pipe 11 is connected to the pulverizing body 1 above the collision member 5 , and the discharge pipe 11 is communicated with the pulverizing chamber 10 to transport the powder after collision and pulverization.
[0043] In the description of this utility model, it should be noted that the terms "upper" and "lower" and the like, indicating orientations or positional relationships, are based on the orientations or positional relationships shown in the accompanying drawings and are intended solely to facilitate the description of this utility model and simplify the description. They do not indicate or imply that the devices or components referred to must have a specific orientation, be constructed, or operate in a specific orientation. Therefore, they should not be construed as limitations on this utility model. Furthermore, the terms "first" and "second" are used for descriptive purposes only and should not be construed as indicating or implying importance. The terms "bottom" and "top," as well as "inner" and "outer," refer to directions toward or away from a specific component, respectively.
[0044] In the description of the present invention, it should be noted that, unless otherwise expressly specified or limited, the terms "installation", "connection", and "connection" should be understood in a broad sense. For example, it can be a fixed connection, a detachable connection, or an integral connection; it can be a mechanical connection or an electrical connection; it can be a direct connection, an indirect connection through an intermediate medium, or a connection between two components. For those of ordinary skill in the art, the specific meanings of the above terms in the present invention can be understood according to the specific circumstances. In addition, in the description of the present invention, unless otherwise specified, "plurality" means two or more.
[0045] The above are only preferred embodiments of the present invention and are not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. An adjustable airflow pulverizer, characterized in that: The invention comprises a crushing body (1), an accelerating tube (3), an air inlet pipe (4), a collision member (5) and a collision adjustment mechanism (6); a crushing chamber (10) is provided on the crushing body (1); the accelerating tube (3) is installed on the crushing body (1) and one end thereof extends into the crushing chamber (10); the other end of the accelerating tube (3) is connected to the air inlet pipe (4) connected to the crushing body (1) so as to accelerate the powder in the tube and spray it into the crushing chamber (10); an adjustment hole is provided on the crushing body (1) and is communicated with the crushing chamber (10); the collision member (5) is slidably inserted into the adjustment hole; one end of the collision member (5) extends into the crushing chamber (10) and the other end extends out To the outside of the crushing body (1); the collision adjustment mechanism (6) includes a guide seat (61), a guide column (62), a fixed seat (63), a threaded sleeve (64) and a screw (65); the guide seat (61) is fixed to the outer end of the collision member (5), and guide holes are opened on both sides of the guide seat (61), and a guide column (62) is slidably penetrated in each guide hole, one end of the guide column (62) is fixed to the outer wall of the crushing body (1), and the other end is fixed to the fixed seat (63); the threaded sleeve (64) is rotatably installed on the fixed seat (63), and one end of the screw (65) is fixedly connected to the guide seat (61), and the other end is screwed into the threaded sleeve (64).
2. The adjustable airflow pulverizer according to claim 1, characterized in that: The invention comprises a feed hopper (2), which is installed above the pulverizing body (1) to inject powder into the pulverizing chamber (10) through an accelerating tube (3), and a feeding port connected to the feed hopper (2) is provided on the accelerating tube (3) to allow the powder in the feed hopper (2) to enter the accelerating tube (3).
3. The adjustable airflow pulverizer according to claim 1, characterized in that: The collision adjustment mechanism (6) comprises a rotating disk (66) fixed on a threaded sleeve (64).
4. The adjustable airflow pulverizer according to claim 1, characterized in that: The threaded sleeve (64) is driven to rotate by a motor to achieve automatic adjustment.
5. The adjustable airflow pulverizer according to claim 1, characterized in that: The outer peripheral surface of the guide column (62) is provided with a scale mark for indicating the particle size.
6. The adjustable airflow pulverizer according to claim 1, characterized in that: It also includes a cover plate (7) that is detachably mounted on the pulverizing body (1) to seal the opening side of the pulverizing chamber (10).
7. The adjustable airflow pulverizer according to claim 6, characterized in that: The outer edge of the cover plate (7) has a lug with a through hole formed on the lug. A stud (71) is fixed to the corresponding through hole on the pulverizing body (1). The lug is inserted into the stud (71) through the through hole. A nut (72) is screwed onto the stud (71) to tighten the cover plate (7).
8. The adjustable airflow pulverizer according to claim 1, characterized in that: The collision member (5) comprises a cylindrical section (51) and a collision ball (52) fixedly connected to one end of the cylindrical section (51); the cylindrical section (51) is slidably arranged in an adjustment hole of the pulverizing body (1); the collision ball (52) is slidably arranged in an accelerating tube (3); and a gap is provided between the collision ball (52) and the inner wall of the accelerating tube (3) for powder to pass through.
9. The adjustable airflow pulverizer according to claim 2, characterized in that: The feed hopper (2) is connected to a feed pipe (21) for feeding powder into the feed hopper (2).
10. The adjustable airflow pulverizer according to claim 1, characterized in that: The pulverizing body (1) is connected to a discharge pipe (11) located above the collision member (5), and the discharge pipe (11) is communicated with the pulverizing chamber (10).