Dust collecting device
By designing the plastic spray chamber, robotic arm, rotating table and collection mechanism in the plastic spraying device, instant dust recovery during the plastic spraying process is achieved, the problem of low dust treatment efficiency at the bottom of the plastic spraying chamber is solved, and the production efficiency and environmental cleanliness are improved.
Patent Information
- Application Number
- CN202422310078.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-23
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-23
AI Technical Summary
In existing plastic spraying devices, dust falling from the bottom of the plastic spraying chamber needs additional treatment, increasing labor costs and affecting production efficiency.
A dust collection device is designed, including a plastic spray chamber, a robotic arm, a rotary table, a placement table, a collection mechanism and a feed pipe, and instant dust recovery is achieved through the connecting plate controlled by the fan and cylinder.
Realize instant recycling and treatment of dust during plastic spraying, keep the working environment clean, improve production efficiency, and reduce the impact of dust on operation and equipment.
Smart Images

Figure CN223197271U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of plastic spraying equipment, and specifically to a dust collection device. Background Art
[0002] Powder coating refers to a process for treating industrial metal surfaces. Powder coating is a new type of solvent-free, 100% solid powder coating. There are two main categories of coatings: thermoplastic powder coatings and thermosetting powder coatings. These coatings are made by mixing specialized resins, pigments, fillers, curing agents, and other additives in a specific proportion, then preparing them through processes such as hot extrusion, crushing, and screening. They are stable at room temperature and are applied through electrostatic spraying or fluidized bed dipping, followed by heating and baking to melt and solidify, forming a smooth, glossy, permanent coating that achieves both decorative and corrosion protection. During the spraying process, airborne powder recovery is required to improve coating utilization, contribute to environmental protection, and control costs.
[0003] For example, patent publication number CN218282324U specifically discloses a spraying device for a combined-rod spraying production line, which includes a spraying chamber, a spraying machine, a dust collection mechanism, a conveyor channel, an inlet, and an outlet. It also includes a first lifting mechanism and a second lifting mechanism, and the spraying guns fixed on the first lifting mechanism and the spraying guns fixed on the second lifting mechanism are staggered and cross-arranged to improve the uniformity of the spraying.
[0004] In the above patent, the device can freely adjust the position of the spray gun in the spraying chamber by setting up multiple sets of lifting mechanisms, thereby increasing the uniformity of the spraying. However, in this device, the dust collection mechanism is fixedly installed on the top of the inner side of the spraying chamber, which makes the collection mechanism only able to recycle the dust in the air of the spraying chamber, while the dust falling to the bottom of the spraying chamber requires additional recycling treatment, which not only increases labor costs, but may also affect production efficiency. Therefore, it is necessary to provide a dust collection device to solve the above problems.
[0005] It should be noted that the above information disclosed in this Background section is only for understanding the background technology of the present application concept, and therefore, it may contain information that does not constitute prior art. Summary of the Invention
[0006] Based on the above problems existing in the prior art, the problem to be solved by the present application is: to provide a dust collection device to achieve the effect of timely recovery of powder dropped during plastic spraying.
[0007] The technical solution adopted by the present application to solve its technical problems is: a dust collection device, including a spraying chamber, a robotic arm is provided in the spraying chamber, and a spraying head is installed on the robotic arm; a rotating table, which is arranged on one side of the spraying chamber; at least two groups of placement tables, the two groups of placement tables are arranged on the outside of the rotating table, the top of the placement table is provided with a leakage hole, the interior of the placement table is hollow and the bottom is provided with a discharge pipe; a collecting mechanism, which is arranged on one side of the spraying chamber, the collecting mechanism includes a fan, which is fixedly installed on the side of the spraying chamber away from the rotating table; a first conveying pipe, one end of the first conveying pipe is connected to the fan, and the end away from the fan passes through the top of the spraying chamber and is connected to the spraying chamber; a second conveying pipe, the second conveying pipe is installed on one side of the first conveying pipe, and the end of the second conveying pipe away from the fan passes through the spraying chamber and is connected to the placement table.
[0008] Furthermore, a connecting assembly is provided in the spraying chamber, which includes a cylinder. A connecting plate is installed at the output end of the cylinder. The interior of the connecting plate is hollow. One side of the connecting plate is connected to the second feed pipe. A drawing pipe is provided on the top of the connecting plate, and the drawing pipe is connected to the discharge pipe.
[0009] Furthermore, a mounting groove is provided on the top of the extraction pipe, and the size of the mounting groove is adapted to the discharge pipe.
[0010] Furthermore, a sealing ring is provided on the outside of the discharge pipe.
[0011] Furthermore, a gap is provided on one side of the bottom of the spraying chamber, and a material blocking curtain is installed on the gap.
[0012] The beneficial effect of the present application is that the dust collection device provided by the present application, by setting up a collection mechanism, enables the dust generated during the spraying process to be recovered and processed immediately, which not only helps to keep the working environment clean, but also can improve production efficiency and reduce the potential impact of dust on operations and equipment.
[0013] In addition to the above-described purposes, features and advantages, the present application also has other purposes, features and advantages. The present application will be further described in detail below with reference to the drawings. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The drawings in the specification, which constitute a part of this application, are used to provide further understanding of this application. The illustrative embodiments of this application and their descriptions are used to explain this application and do not constitute improper limitations on this application.
[0015] In the attached figure:
[0016] Figure 1 This is an overall schematic diagram of the dust collection device in this application;
[0017] Figure 2 for Figure 1Schematic diagram of the internal structure of the middle spray room;
[0018] Figure 3 for Figure 2 Schematic diagram of the structure of the loading component;
[0019] Figure 4 for Figure 2 Schematic diagram of the structure of the connecting components;
[0020] Among them, the reference numerals in the figures are:
[0021] 1. Plastic spraying mechanism; 11. Plastic spraying room; 12. Robotic arm; 2. Loading assembly; 21. Rotating table; 22. Placing table; 23. Mounting plate; 24. Discharge pipe; 3. Collection mechanism; 31. Fan; 32. First feed pipe; 33. Second feed pipe; 4. Connecting assembly; 41. Cylinder; 42. Connecting plate; 43. Extraction pipe; 5. Sealing ring. DETAILED DESCRIPTION
[0022] It should be noted that, in the absence of conflict, the embodiments and features of the embodiments in this application can be combined with each other. The present application will be described in detail below with reference to the accompanying drawings and in combination with the embodiments.
[0023] In order to enable those skilled in the art to better understand the present invention, the following will clearly and completely describe the technical solutions in the embodiments of the present invention in conjunction with the drawings in the embodiments of the present invention. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts should fall within the scope of protection of this application.
[0024] like Figure 1-Figure 2 As shown, the present application provides a dust collection device, including a spraying mechanism 1, which is arranged in a processing workshop of a factory. The spraying mechanism 1 includes a spraying chamber 11, and a receiving chamber is provided in the spraying chamber 11. At the same time, a robotic arm 12 is provided in the receiving chamber, and a spraying head is installed on the robotic arm 12 for spraying the material. At the same time, a loading assembly 2 is provided on one side of the robotic arm 12, and the loading assembly 2 is used to place the material and move the material into the spraying chamber 11 so that the material can be accurately sprayed by the robotic arm 12;
[0025] A notch is provided on one side of the bottom of the spraying chamber 11, and a material blocking curtain is installed on the notch. At the same time, the loading assembly 2 includes a rotating table 21, which is fixedly installed at the notch of the spraying chamber 11. At least two sets of placement tables 22 are fixedly installed on the outside of the rotating table 21. The placement tables 22 are used to place materials to be sprayed, and when one set of placement tables 22 is located inside the spraying chamber 11, the other set of placement tables 22 is located outside the spraying chamber 11;
[0026] When spraying is required, the material is first placed on the top of the placement table 22, and then the rotating table 21 is started, so that the material on the placement table 22 is sent into the spraying chamber 11. At this time, the gap at the notch will be blocked by the material blocking curtain, so that dust will not be sprayed out. At the same time, the staff can place the next batch of materials on another set of placement tables 22 and wait for the next feeding.
[0027] In order to enable the powder dropped during the spraying process to be recovered in time, improvements are made to the placement table 22, specifically:
[0028] like Figure 2-Figure 4 As shown, the interior of the placement platform 22 is set to be hollow, and a mounting plate 23 is set on the top of the placement platform 22. The mounting plate 23 is provided with multiple groups of leakage holes that communicate with the interior of the placement platform 22. When spraying, excess powder will enter the interior of the placement platform 22 through the leakage holes. A discharge pipe 24 is provided at the bottom of the placement platform 22. The discharge pipe 24 is used to recover the dust inside the placement platform 22.
[0029] At the same time, a collecting mechanism 3 is provided on the side of the spraying chamber 11 away from the feeding assembly 2. The collecting mechanism 3 includes a fan 31, which is fixedly installed on one side of the spraying chamber 11. At the same time, a first conveying pipe 32 is fixedly installed on the top of the fan 31. The end of the first conveying pipe 32 away from the fan 31 passes through the top of the spraying chamber 11, and is used to recover the dust floating in the spraying chamber 11.
[0030] At the same time, a second material delivery pipe 33 is provided on one side of the first material delivery pipe 32. The end of the second material delivery pipe 33 away from the fan 31 passes through the spraying chamber 11. The end of the second material delivery pipe 33 is a corrugated pipe whose length can be freely changed. At the same time, a connecting component 4 is provided in the spraying chamber 11. The connecting component 4 includes a cylinder 41. A connecting plate 42 is fixedly installed on the output end of the cylinder 41. The interior of the connecting plate 42 is hollow, and one side of the connecting plate 42 is connected to the second material delivery pipe 33. At the same time, a drawing pipe 43 is provided on the top of the connecting plate 42. A mounting groove is provided on the top of the drawing pipe 43. The size of the mounting groove is adapted to the discharge pipe 24, so that the discharge pipe 24 is suitable for being connected to the drawing pipe 43.
[0031] At the same time, in order to make the connection between the discharge pipe 24 and the extraction pipe 43 tighter, a sealing ring 5 is provided on the outside of the discharge pipe 24. The sealing ring 5 is used to increase the sealing performance of the discharge pipe 24 and the extraction pipe 43, so that when the fan 31 recovers the dust in the placement table 22, the dust will not leak from the connection.
[0032] When the material enters the spraying chamber 11 through the rotating table 21, the connecting plate 42 is pushed upward by controlling the cylinder 41, so that the extraction pipe 43 is connected to the discharge pipe 24 at the bottom of the placement table 22, and then the fan 31 is turned on, so that the fan 31 can simultaneously recover the powder floating in the spraying chamber 11 and the powder in the placement table 22, thereby increasing the dust recovery efficiency.
[0033] In summary, by providing the collection mechanism 3, the device enables the dust generated during the spraying process to be immediately recovered and processed, which not only helps to keep the working environment clean, but also improves production efficiency and reduces the potential impact of dust on operations and equipment.
[0034] The above description is merely a preferred embodiment of the present application and is not intended to limit the present application. Various modifications and variations are possible for those skilled in the art. Any modifications, equivalent substitutions, or improvements made within the spirit and principles of the present application shall be included within the scope of protection of the present application.
Claims
1. Dust collection device, including: A plastic spraying room (11), wherein a mechanical arm (12) is provided in the plastic spraying room (11), and a plastic spraying head is installed on the mechanical arm (12); A rotating table (21), the rotating table (21) being arranged on one side of the spraying chamber (11); At least two groups of placement tables (22), the two groups of placement tables (22) are arranged outside the rotating table (21), the tops of the placement tables (22) are provided with leakage holes, the interiors of the placement tables (22) are hollow and the bottoms are provided with discharge pipes (24); A collecting mechanism (3) is provided on one side of the spraying chamber (11), and is characterized in that the collecting mechanism (3) comprises: A fan (31), the fan (31) is fixedly mounted on a side of the spraying chamber (11) away from the rotating platform (21); a first material delivery pipe (32), one end of which is connected to the fan (31); and an end of the first material delivery pipe (32) away from the fan (31) passes through the top of the spraying chamber (11) and is in communication with the spraying chamber (11); A second material delivery pipe (33) is installed on one side of the first material delivery pipe (32), and one end of the second material delivery pipe (33) away from the fan (31) passes through the spraying chamber (11) and is connected to the placement table (22).
2. The dust collection device according to claim 1, characterized in that: A connecting assembly (4) is provided in the spraying chamber (11), and the connecting assembly (4) includes a cylinder (41). A connecting plate (42) is installed at the output end of the cylinder (41), and the interior of the connecting plate (42) is hollow. One side of the connecting plate (42) is connected to the second feeding pipe (33), and a drawing pipe (43) is provided on the top of the connecting plate (42), and the drawing pipe (43) is connected to the discharge pipe (24).
3. The dust collection device according to claim 2, characterized in that: The top of the extraction pipe (43) is provided with a mounting groove, and the size of the mounting groove is adapted to the discharge pipe (24).
4. The dust collection device according to claim 3, characterized in that: A sealing ring (5) is provided on the outer side of the discharge pipe (24).
5. The dust collection device according to claim 4, characterized in that: A notch is provided on one side of the bottom of the spraying chamber (11), and a material blocking curtain is installed on the notch.
Citation Information
Patent Citations
Plastic spraying device of combined rod plastic spraying production line
CN218282324U