Anti-corrosion treatment equipment for electric transmission line steel pole machining
By designing the combination of clamping, displacement, spraying and jet components, the problems of uneven coating and dirty covering of steel rods in the transmission line are solved, cleaning and uniform spraying are achieved, and the flexibility of equipment is improved and the quality of spraying is improved.
Patent Information
- Application Number
- CN202422160617.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-04
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-04
AI Technical Summary
In the prior art, the corrosion protection treatment of steel rods in transmission lines has problems such as uneven coating and dirty coatings covered by coating, resulting in a decrease in the surface quality of the steel rods and the existing equipment cannot achieve all-round spraying.
An anti-corrosion treatment device including a clamping assembly, a displacement assembly, a spraying assembly, a regulation assembly and a jet assembly is designed. By connecting the adjustment assembly and the jet assembly, the angle adjustment of the jet assembly is realized, the movement of the spray assembly is achieved, and the jet assembly is to clean up dirt before spraying and accelerate the air-drying of the coating to prevent dirt from being covered by the coating.
It realizes the cleaning and uniform spraying of the steel rod surface of the transmission line, avoids dirt affecting the quality of the steel rod, and improves the spraying effect and equipment flexibility.
Smart Images

Figure CN223197297U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of electric power steel pole processing, and in particular relates to an anti-corrosion treatment device for processing power transmission line steel poles. Background Art
[0002] Power steel poles are made of polygonal and circular steel pipes, treated with hot-dip galvanizing or hot-spraying zinc (and zinc alloy) for corrosion protection. They are primarily used for power line installation and are an alternative to traditional cement poles. Their primary advantage is their small footprint, while traditional transmission towers and guyed towers both require a large floor space.
[0003] Chinese patent CN211756212U discloses an anti-rust paint coating device for the production and processing of electric steel pipe poles, which relates to the technical field of production and processing of electric steel pipe poles. The device comprises an operating table and a propulsion structure. A pair of matching placement blocks are provided on the center line of the operating table. The propulsion structure is mirror-mounted on both sides of the center line of the operating table. A spraying structure is provided on the propulsion structure, and an adjustment component is provided on the spraying structure.
[0004] During the coating process, manual coating is mostly performed, which is not only time-consuming and labor-intensive, but also prone to uneven coating and other problems that reduce the quality of painting. Some existing automatic painting equipment is limited by its small size and cannot complete the painting of the entire steel pipe rod. In the above document, the propulsion structure and the spraying structure are coordinated to achieve rapid and automated anti-corrosion paint spraying of the entire steel pipe rod. However, the steel rod is directly sprayed on its surface after being clamped between the placement blocks, and the dirt on the surface of the steel rod is covered by the coating, affecting the overall quality of the steel rod surface.
[0005] Currently, no effective solutions have been proposed for the problems in related technologies. Utility Model Content
[0006] In view of the problems in the related art, the utility model proposes an anti-corrosion treatment device for processing transmission line steel poles to overcome the above technical problems existing in the existing related art.
[0007] In order to solve the above technical problems, the present invention is achieved through the following technical solutions:
[0008] The utility model is an anti-corrosion treatment device for processing steel poles of power transmission lines, comprising a workbench, wherein the outer surface of the workbench is provided with a clamping component and a displacement component, the top of the displacement component is fixedly connected with a spraying component, the outer surface of the spraying component is provided with an adjustment component, the outer surface of the adjustment component is provided with an air jet component, the displacement component is used to drive the spraying component and the air jet component to move, and the adjustment component is used to change the angle of the air jet component.
[0009] Furthermore, the clamping assembly includes a first motor, a first screw is fixedly connected to the output shaft of the first motor, a sliding plate is threadedly connected to the outer surface of the first screw, a second motor is fixedly connected to the outer surface of the sliding plate, a rotating seat is fixedly connected to the output shaft of the second motor, an electric push rod is fixedly connected to the inside of the rotating seat, a movable end of the electric push rod is fixedly connected to an abutment plate, and the sliding plate is slidably connected to the workbench.
[0010] Furthermore, the displacement assembly includes a third motor, a second screw is fixedly connected to the output shaft of the third motor, a slider is slidably connected to the outer surface of the second screw, the top of the slider is fixedly connected to a slide rail, the top of the slide rail is slidably connected to a sliding seat, and the slider is slidably connected to the inside of the workbench.
[0011] Furthermore, the spraying assembly includes a delivery pipe, the end of the delivery pipe is fixedly connected to a first arc plate, the outer surface of the first arc plate is fixedly connected to a first nozzle, an arc groove is opened inside the first arc plate, the delivery pipe is connected to the first nozzle through the arc groove, and the first arc plate is located on the top of the sliding seat.
[0012] Furthermore, the adjustment assembly includes a bracket, the bottom of the bracket is fixedly connected to the sliding seat, the bracket is fixedly connected to the first arc plate, the outer surface of the bracket is fixedly connected to a pin shaft, the outer surface of the pin shaft is rotatably connected to a rotating frame, the outer surface of the rotating frame is provided with a limiting hole, and the internal thread of the limiting hole is connected to a bolt.
[0013] Furthermore, the jet assembly includes a second arc plate, an outer surface of the second arc plate is fixedly connected to the air pipe and the second nozzle, and the second arc plate is fixedly connected to the rotating frame.
[0014] Furthermore, outer surfaces of the first motor, the second motor and the third motor are all fixedly connected with support plates.
[0015] The utility model has the following beneficial effects:
[0016] 1. The utility model connects the adjustment component and the jet component, and the rotation of the adjustment component drives the jet component, so that the angle of the jet component can be changed, which makes it more flexible to use. The two sets of jet components are respectively located on both sides of the spray component. When the displacement component drives the spray component to move, there is always a set of jet components located in front of the spray component, so that the anti-corrosion coating can be cleaned before the spray component sprays it on the surface of the transmission line steel pole, avoiding the situation where dirt is covered by the coating and affects the quality of the steel pole.
[0017] 2. The utility model drives the second arc plate and the rotating frame to rotate and adjusts the angle between the second arc plate and the first arc plate through the connection between the rotating frame and the second arc plate. There are second arc plates on both sides of the first arc plate. The first arc plate drives the second arc plates to move synchronously through the bracket. The nozzle located on the rear side of the first arc plate can accelerate the drying of the coating, and the nozzle located on the front side of the first arc plate can blow away the dirt on the surface of the steel pole of the transmission line to prevent the dirt from being covered by the coating and affecting the quality of the steel pole.
[0018] Of course, any product implementing the present invention does not necessarily need to achieve all of the advantages described above at the same time. BRIEF DESCRIPTION OF THE DRAWINGS
[0019] In order to more clearly illustrate the technical solutions of the embodiments of the utility model, the following is a brief introduction to the drawings required for describing the embodiments. Obviously, the drawings described below are only some embodiments of the utility model. For ordinary technicians in this field, other drawings can be obtained based on these drawings without creative work.
[0020] Figure 1 This is a schematic diagram of the external outline structure of the utility model Figure 1 ;
[0021] Figure 2 This is a schematic diagram of the external outline structure of the utility model Figure 2 ;
[0022] Figure 3 For the utility model Figure 2 A schematic diagram of the structure at center A;
[0023] Figure 4 This is a schematic diagram of the cross-sectional structure of the workbench of the present invention;
[0024] Figure 5 For the utility model Figure 4 A magnified schematic diagram of the structure at point B in the middle;
[0025] Figure 6 This is a schematic diagram of the structure of the adjustment component of the utility model;
[0026] Figure 7 This is a schematic cross-sectional structural diagram of the first arc plate of the present invention;
[0027] Figure 8 For the utility model Figure 6 Enlarged schematic diagram of the structure at point C in the middle.
[0028] In the accompanying drawings, the components represented by the reference numerals are as follows:
[0029] 1. Workbench; 2. Clamping assembly; 201. First motor; 202. First screw; 203. Sliding plate; 204. Second motor; 205. Rotating seat; 206. Electric push rod; 207. Abutment plate; 3. Displacement assembly; 301. Third motor; 302. Second screw; 303. Sliding block; 304. Slide rail; 305. Sliding seat; 4. Spraying assembly; 401. Delivery pipe; 402. First arc plate; 403. First nozzle; 404. Arc groove; 5. Adjustment assembly; 501. Bracket; 502. Pin; 503. Rotating frame; 504. Limiting hole; 505. Bolt; 6. Jet assembly; 601. Second arc plate; 602. Air pipe; 603. Second nozzle; 7. Support plate. DETAILED DESCRIPTION
[0030] The following will clearly and completely describe the technical solutions in the utility model embodiments in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the utility model embodiments, not all of the embodiments. Based on the utility model embodiments, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of utility model protection.
[0031] In the description of the present utility model, it should be understood that the terms "opening", "upper", "lower", "top", "middle", "inside" and the like indicating orientation or positional relationship are only for the convenience of describing the utility model and simplifying the description, and do not indicate or imply that the components or elements referred to must have a specific orientation, be constructed and operated in a specific orientation, and therefore cannot be understood as a limitation on the utility model.
[0032] See also Figures 1-8 As shown, the utility model is an anti-corrosion treatment equipment for processing steel poles of transmission lines, including a workbench 1, the outer surface of the workbench 1 is provided with a clamping component 2 and a displacement component 3, the top of the displacement component 3 is fixedly connected to a spraying component 4, the outer surface of the spraying component 4 is provided with an adjustment component 5, the outer surface of the adjustment component 5 is provided with an injection component 6, the displacement component 3 is used to drive the spraying component 4 and the injection component 6 to move, and the adjustment component 5 is used to change the angle of the injection component 6.
[0033] Place the transmission line steel pole between the clamping components 2 on the workbench 1, start the clamping components 2 to make them close to each other and clamp the transmission line steel pole, then start the displacement component 3 to drive the spray component 4 to move on the surface of the workbench 1, so that the spray component 4 is close to the transmission line steel pole between the clamping components 2, change the angle of the jet component 6 by adjusting the component 5, start the equipment connected to the spray component 4 and the jet component 6, so that the anti-corrosion paint is sprayed from the spray component 4 and falls on the transmission line steel pole, the displacement component 3 drives the spray component 4 to move along the transmission line steel pole, during the movement, the jet component 6 located in front of the spray component 4 can blow away the dirt on the surface of the transmission line steel pole, and the jet component 6 located behind the spray component 4 can accelerate the drying of the coating.
[0034] The utility model connects the adjustment component 5 and the jet component 6, and the rotation of the adjustment component 5 drives the jet component 6, so that the angle of the jet component 6 can be changed, which makes it more flexible to use. The two groups of jet components 6 are respectively located on both sides of the spray component 4. When the displacement component 3 drives the spray component 4 to move, there is always a group of jet components 6 located in front of the spray component 4, so that the anti-corrosion paint can be cleaned before the spray component 4 sprays it on the surface of the transmission line steel pole, avoiding the situation where dirt is covered by the coating and affects the quality of the steel pole.
[0035] In one embodiment, for the above-mentioned clamping assembly 2, the clamping assembly 2 includes a first motor 201, a first screw 202 is fixedly connected to the output shaft of the first motor 201, a sliding plate 203 is threadedly connected to the outer surface of the first screw 202, a second motor 204 is fixedly connected to the outer surface of the sliding plate 203, a rotating seat 205 is fixedly connected to the output shaft of the second motor 204, an electric push rod 206 is fixedly connected to the interior of the rotating seat 205, a movable end of the electric push rod 206 is fixedly connected to the abutment plate 207, and the sliding plate 203 is slidably connected to the workbench 1.
[0036] Start the first motor 201, which drives the first screw 202 to rotate. The first screw 202 drives the sliding plate 203 to move. The sliding plate 203 drives the rotating seat 205, so that the two groups of rotating seats 205 approach each other and enter the transmission line steel pole. Start the electric push rod 206 on the rotating seat 205, which pushes the abutment plate 207 to move, so that the abutment plate 207 abuts against the transmission line steel pole and fixes it. Start the second motor 204, which drives the rotating seat 205 to rotate. The transmission line steel pole can change its angle as the rotating seat 205 rotates.
[0037] In one embodiment, for the above-mentioned displacement assembly 3, the displacement assembly 3 includes a third motor 301, a second screw 302 is fixedly connected to the output shaft of the third motor 301, a slider 303 is slidably connected to the outer surface of the second screw 302, a slide rail 304 is fixedly connected to the top of the slide rail 304, a slide seat 305 is slidably connected to the top of the slide rail 304, and the slider 303 is slidably connected to the inside of the workbench 1.
[0038] In one embodiment, for the above-mentioned spraying assembly 4, the spraying assembly 4 includes a delivery pipe 401, the end of the delivery pipe 401 is fixedly connected to a first arc plate 402, the outer surface of the first arc plate 402 is fixedly connected to a first nozzle 403, an arc groove 404 is opened inside the first arc plate 402, the delivery pipe 401 is connected to the first nozzle 403 through the arc groove 404, and the first arc plate 402 is located at the top of the sliding seat 305.
[0039] Start the third motor 301, and the third motor 301 drives the second screw 302 to rotate, and the second screw 302 drives the slider 303 and the slide rail 304 to move, so that the slide rail 304 drives the first arc plate 402 to move away from each other. At this time, the transmission line steel pole can be placed between the first arc plates 402, and then the slider 303 drives the first arc plate 402 to reset, and the delivery pipe 401 is connected to the paint tank and the pressure equipment. The pressurized paint passes through the delivery pipe 401 into the arc groove 404 in the first arc plate 402 and is sprayed out from the first nozzle 403. At this time, the sliding seat 305 drives the first arc plate 402 and the first nozzle 403 to move along the slide rail 304, so that the first nozzle 403 can spray the anti-corrosion paint on the surface of the transmission line steel pole.
[0040] In one embodiment, for the above-mentioned adjustment component 5, the adjustment component 5 includes a bracket 501, the bottom of the bracket 501 is fixedly connected to the sliding seat 305, the bracket 501 is fixedly connected to the first arc plate 402, the outer surface of the bracket 501 is fixedly connected to the pin shaft 502, the outer surface of the pin shaft 502 is rotatably connected to the rotating frame 503, the outer surface of the rotating frame 503 is provided with a limiting hole 504, and the internal thread of the limiting hole 504 is connected to the bolt 505.
[0041] In one embodiment, the jet assembly 6 includes a second arc plate 601 , the outer surface of which is fixedly connected to a gas pipe 602 and a second nozzle 603 , and the second arc plate 601 is fixedly connected to the rotating frame 503 .
[0042] Remove the bolt 505 to release the limit fixation of the rotating frame 503, push the second arc plate 601 to drive the rotating frame 503 to rotate around the pin shaft 502, and change the angle between the second arc plate 601 and the first arc plate 402. After the adjustment is completed, reinstall the bolt 505 and fix the second arc plate 601 again. The gas pipe 602 is connected to the gas tank. The gas in the gas tank is pressurized and sprayed out from the nozzle 603 on the second arc plate 601 through the gas pipe 602. The second arc plate 601 has the same internal structure as the first arc plate 402. The two groups of second arc plates 601 are located on both sides of the first arc plate 402. When the first arc plate 402 moves, the nozzle 603 on the second arc plate 601 located in front of the first arc plate 402 can blow away the dirt on the surface of the transmission line steel pole, and the nozzle 603 located behind the first arc plate 402 can accelerate the drying of the coating.
[0043] In one embodiment, for the first motor 201 , the outer surfaces of the first motor 201 , the second motor 204 and the third motor 301 are all fixedly connected with a support plate 7 .
[0044] The plurality of support plates 7 respectively support the first motor 201 , the second motor 204 and the third motor 301 to prevent them from being suspended in the air.
[0045] Through the above technical solution, 1. By connecting the adjustment component 5 and the jet component 6, the rotation of the adjustment component 5 drives the jet component 6, so that the angle of the jet component 6 can be changed, which is more flexible to use. The two groups of jet components 6 are respectively located on both sides of the spray component 4. When the displacement component 3 drives the spray component 4 to move, there is always a group of jet components 6 located in front of the spray component 4, so that the anti-corrosion paint can be cleaned before the spray component 4 sprays it on the surface of the transmission line steel pole, avoiding the situation where the dirt is covered by the coating and affects the quality of the steel pole. 2. Through the connection between the rotating frame 503 and the second arc plate 601, the second arc plate 601 and the rotating frame 503 are pushed to rotate, and the angle between the second arc plate 601 and the first arc plate 402 is adjusted. There are second arc plates 601 on both sides of the first arc plate 402. The first arc plate 402 drives the second arc plate 601 to move synchronously through the bracket 501. The nozzle 603 located on the rear side of the first arc plate 402 can accelerate the drying of the coating, and the nozzle 603 located on the front side of the first arc plate 402 can blow away the dirt on the surface of the transmission line steel pole to prevent the dirt from being covered by the coating and affecting the steel pole to avoid the quality of the steel pole.
[0046] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that the specific features, structures, materials, or characteristics described in conjunction with that embodiment or example are included in at least one embodiment or example of the utility model. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.
[0047] The preferred embodiments of the utility model disclosed above are intended only to help illustrate the utility model. The preferred embodiments do not describe all details in detail, nor do they limit the utility model to the specific embodiments described. Obviously, many modifications and variations are possible based on the content of this specification. This specification selects and describes these embodiments in detail to better explain the principles and practical applications of the utility model, thereby enabling those skilled in the art to better understand and utilize the utility model. The utility model is limited only by the claims and their full scope and equivalents.
Claims
1. An anti-corrosion treatment device for processing steel poles of power transmission lines, comprising a workbench (1), characterized in that: The outer surface of the workbench (1) is provided with a clamping assembly (2) and a displacement assembly (3); the top of the displacement assembly (3) is fixedly connected to a spray assembly (4); the outer surface of the spray assembly (4) is provided with an adjustment assembly (5); the outer surface of the adjustment assembly (5) is provided with an air jet assembly (6); the displacement assembly (3) is used to drive the spray assembly (4) and the air jet assembly (6) to move; the adjustment assembly (5) is used to change the angle of the air jet assembly (6).
2. The anti-corrosion treatment equipment for processing steel poles of power transmission lines according to claim 1, characterized in that: The clamping assembly (2) comprises a first motor (201), a first screw (202) fixedly connected to the output shaft of the first motor (201), a sliding plate (203) threadedly connected to the outer surface of the first screw (202), a second motor (204) fixedly connected to the outer surface of the sliding plate (203), a rotating seat (205) fixedly connected to the output shaft of the second motor (204), an electric push rod (206) fixedly connected inside the rotating seat (205), a movable end of the electric push rod (206) fixedly connected to an abutment plate (207), and the sliding plate (203) is slidably connected to the workbench (1).
3. The anti-corrosion treatment equipment for processing steel poles of power transmission lines according to claim 2, characterized in that: The displacement assembly (3) comprises a third motor (301), a second screw (302) is fixedly connected to the output shaft of the third motor (301), a slider (303) is slidably connected to the outer surface of the second screw (302), a slide rail (304) is fixedly connected to the top of the slider (303), a slide seat (305) is slidably connected to the top of the slide rail (304), and the slider (303) is slidably connected to the inside of the workbench (1).
4. The anti-corrosion treatment equipment for processing steel poles of power transmission lines according to claim 3, characterized in that: The spraying assembly (4) comprises a delivery pipe (401), the end of the delivery pipe (401) is fixedly connected to a first arc plate (402), the outer surface of the first arc plate (402) is fixedly connected to a first nozzle (403), an arc groove (404) is provided inside the first arc plate (402), the delivery pipe (401) is connected to the first nozzle (403) through the arc groove (404), and the first arc plate (402) is located on the top of the sliding seat (305).
5. The anti-corrosion treatment equipment for processing steel poles of power transmission lines according to claim 4, characterized in that: The adjustment assembly (5) comprises a bracket (501), the bottom of the bracket (501) is fixedly connected to the sliding seat (305), the bracket (501) is fixedly connected to the first arc plate (402), the outer surface of the bracket (501) is fixedly connected to a pin shaft (502), the outer surface of the pin shaft (502) is rotatably connected to a rotating frame (503), the outer surface of the rotating frame (503) is provided with a limiting hole (504), and the inner surface of the limiting hole (504) is threadedly connected to a bolt (505).
6. The anti-corrosion treatment equipment for processing steel poles of power transmission lines according to claim 5, characterized in that: The jet assembly (6) comprises a second arc plate (601), the outer surface of which is fixedly connected to an air delivery pipe (602) and a second nozzle (603), and the second arc plate (601) is fixedly connected to a rotating frame (503).
7. The anti-corrosion treatment equipment for processing steel poles of power transmission lines according to claim 6, characterized in that: The outer surfaces of the first motor (201), the second motor (204) and the third motor (301) are all fixedly connected to a support plate (7).
Citation Information
Patent Citations
Antirust paint coating device for production and processing of electric power steel pipe pole
CN211756212U