Intelligent spraying equipment capable of spraying in batches

Through the automated design and lubrication components of intelligent spraying equipment, waste and frequent operation problems in the lubrication maintenance of spraying equipment components are solved, efficient batch spraying and equipment stability are achieved, and environmental protection requirements are met.

CN223197301UActive Publication Date: 2025-08-08NENGLAN TECH (SHANGHAI) CO LTD
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Patent Information

Application Number
CN202422259984.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-08-08
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

Existing spraying equipment has problems of wasted and frequent operation in component lubrication maintenance, increasing the workload of staff.

Method used

An intelligent spraying equipment including motors, cylinders, conveying chains and lubrication components was designed to realize automated spraying process, batch spraying is achieved through conveying chains and clamping components, and is equipped with lubrication components to automatically lubricate, reducing manual operation and maintenance work.

Benefits of technology

It improves production efficiency, reduces manual operation, extends the service life of the equipment, improves the quality of spraying and equipment stability, and meets environmental protection requirements.

✦ Generated by Eureka AI based on patent content.

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Patent Text Reader

Abstract

The utility model relates to the technical field of spraying equipment, and discloses intelligent spraying equipment capable of spraying in batches, which comprises a working table, a material box arranged in the middle of the working table, a spraying pipe connected to the side part of the material box, a spraying box arranged on the side part of the spraying pipe, a conveying chain arranged in the middle of the spraying box in a conveying manner, and a clamping column clamped in the middle of the conveying chain through a clamping assembly, a motor is fixedly installed at the bottom of the workbench, a supporting rod is installed on the side portion of the workbench, a transmission rod is fixedly connected to the side portion of the supporting rod, a moving block is slidably installed in the middle of the transmission rod, and a lubricating assembly is arranged in the middle of the moving block. According to the device, the production efficiency is improved, through the arrangement of a conveying chain and a clamping assembly, the device can continuously conduct batch spraying on clamping columns, the device is suitable for large-scale production, and through the arrangement of an adjusting box and an air drying box, the spraying process is more flexible.
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Description

Technical Field

[0001] The utility model relates to the technical field of spraying equipment, in particular to an intelligent spraying equipment capable of batch spraying. Background Art

[0002] Since the coatings used in traditional spraying processes may contain volatile organic compounds (VOCs), which are harmful to the environment and human health, new spraying equipment needs to meet more stringent environmental protection requirements. The promotion and application of water-based coatings and powder coatings require spraying equipment to be able to adapt to the characteristics of these new coatings. The development of new coatings, such as UV-curing coatings and nano-coatings, requires spraying equipment to have higher adaptability and precision. The combination of information technology and spraying technology enables spraying equipment to realize data monitoring, fault diagnosis, remote control and other functions. Intelligent spraying equipment that can spray in batches has come into being. It integrates modern control technology, material science, environmental protection requirements and innovative design concepts, aiming to improve production efficiency, reduce costs, improve product quality, and meet increasingly stringent environmental protection standards.

[0003] In the existing technology, when a component in the equipment is used for trial use, lubrication maintenance is required, but ordinary application may cause waste, and ordinary lubrication application requires frequent operations, which will greatly increase the workload of the staff; therefore, it does not meet the existing needs. For this, we propose an intelligent spraying equipment that can spray in batches. Utility Model Content

[0004] The utility model provides an intelligent spraying equipment capable of batch spraying, which has the beneficial effect of improving the efficiency of equipment maintenance. It solves the problem in the prior art mentioned in the above background technology that when a component in the equipment is used for a trial piece, lubrication maintenance is required, but ordinary application may cause waste, and ordinary lubrication application requires frequent operations, which greatly increases the workload of the staff.

[0005] The utility model provides the following technical solution: an intelligent spraying equipment capable of batch spraying, comprising a workbench, a material box installed in the middle of the workbench, a spray pipe connected to the side of the material box, a spray box installed on the side of the spray pipe, a conveyor chain in the middle of the spray box, a clamping column clamped in the middle of the conveyor chain by a clamping assembly, a motor fixedly installed at the bottom of the workbench, a support rod installed on the side of the workbench, a transmission rod fixedly connected to the side of the support rod, a moving block slidably installed in the middle of the transmission rod, a lubrication assembly provided in the middle of the moving block, and a refueling port provided on the side of the moving block.

[0006] As an optional solution for an intelligent spraying equipment capable of batch spraying described in the utility model, wherein: a cylinder is fixedly installed on the side of the moving block, a clamping device is installed on the bottom of the cylinder, an adjusting box is provided on the side of the support rod, an air-drying box is installed on the side of the adjusting box and the side of the workbench, a fan is connected to the side of the air-drying box, a blanking plate is connected to the bottom of the workbench, a collection frame is provided at the bottom of the blanking plate, and a fixed frame is installed at the bottom of the collection frame.

[0007] As an optional solution for an intelligent spraying equipment capable of batch spraying described in the utility model, the clamping assembly includes an extrusion groove opened in the middle of the conveying chain, a fixed rod is fixedly connected to the middle of the extrusion groove, a limiting plate is inserted into the side of the fixed rod, and an extrusion spring is fixedly connected to the side of the limiting plate.

[0008] As an optional solution for an intelligent spraying equipment capable of batch spraying described in the utility model, wherein: the side of the limiting plate is fixedly connected to a connecting block, the side of the connecting block is fixedly installed with a clamping block, the middle of the connecting block is fixedly installed with a fixing column, and the fixing column is inserted in the middle of the rotating plate.

[0009] As an optional solution for an intelligent spraying equipment capable of batch spraying described in the utility model, wherein: the side of the rotating plate is fixedly connected to a mounting ring, the middle of the mounting ring is hinged with a rotating shaft, the rotating shaft is fixedly installed on the side of the conveying chain, and a clamping groove is opened in the middle of the conveying chain.

[0010] As an optional solution for an intelligent spraying equipment capable of batch spraying described in the utility model, the lubrication component includes an oil groove opened in the middle of the moving block, an oil rod is fixedly installed in the middle of the oil groove, and a push plate is inserted in the middle of the oil rod.

[0011] As an optional solution for the intelligent spraying equipment capable of batch spraying described in the utility model, wherein: a return spring is fixedly connected to the side of the push plate, a guard plate is inserted into the bottom of the oil rod, and an oil bead is installed in the middle of the guard plate.

[0012] As an optional solution for an intelligent spraying equipment capable of batch spraying described in the utility model, the oil droplet is connected to an oil storage cotton on the side, the oil storage cotton is connected to a support plate on the side, the oil storage cotton is connected to a wiping cotton on the bottom, and a plug-in slot is provided in the middle of the movable block.

[0013] The utility model has the following beneficial effects:

[0014] 1. This intelligent spraying equipment capable of batch spraying realizes the automation of the spraying process through the setting of components such as motors, cylinders, and conveyor chains, reduces manual operations, and improves production efficiency. Through the setting of conveyor chains and clamping components, the equipment can continuously spray the columns in batches, which is suitable for large-scale production. The setting of the adjustment box and the air drying box makes the spraying process more flexible, and the equipment parameters can be adjusted according to different spraying requirements. Due to the use of fixed and limit settings, the spraying is more uniform and the spraying quality is improved. Through the setting of lubrication components, it can automatically lubricate during the operation of the equipment, reducing maintenance workload and extending the service life of the equipment.

[0015] 2. This intelligent spraying equipment capable of batch spraying enhances the overall stability of the equipment through the setting of structures such as support rods, transmission rods, and moving blocks, making the equipment more stable during operation. The structural linkage setting of the equipment improves space utilization, making it suitable for production in a limited space. The setting of clamping devices and fixed frames ensures safety during operation and reduces the possibility of accidents. The setting of air drying boxes and collection frames helps to reduce pollution during the spraying process, is easy to clean, and meets environmental protection requirements. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model.

[0017] Figure 2 This is a schematic diagram of the local structure of the transmission chain of the present utility model.

[0018] Figure 3 This is a schematic diagram of the transmission rod structure of the present utility model.

[0019] Figure 4 This is a schematic diagram of the structure of the clamping assembly of the present utility model.

[0020] Figure 5 This is a schematic structural diagram of the lubrication component of the present utility model.

[0021] In the figure: 110, workbench; 120, material box; 130, spray pipe; 140, spray box; 150, conveyor chain; 160, motor; 170, collection frame; 180, fixed frame; 190, blanking plate; 200, air drying box; 210, fan; 220, adjustment box; 230, cylinder; 240, support rod; 250, transmission rod; 260, moving block; 270, oil filling port; 280, clamping column; 290, clamping groove; 300, extrusion groove; 310, fixing rod ; 320, extrusion spring; 330, rotating plate; 340, rotating shaft; 350, mounting ring; 360, clamping block; 370, connecting block; 380, fixing column; 390, limiting plate; 400, oil tank; 410, push plate; 420, guard plate; 430, reset spring; 440, oil rod; 450, oil bead; 460, oil storage cotton; 470, wiping cotton; 480, support plate; 490, plug-in slot; 500, lubrication assembly; 510, clamping assembly; 520, clamping device. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] Example 1: This example is intended to solve the problem in the prior art that when a component in a device is used, lubrication maintenance is required. However, ordinary application may cause waste, and ordinary lubrication application requires frequent operation, which greatly increases the workload of the staff. Please refer to Figure 1-Figure 5 , an intelligent spraying equipment capable of batch spraying, includes a workbench 110, a material box 120 is installed in the middle of the workbench 110, a spray pipe 130 is connected to the side of the material box 120, a spray box 140 is installed on the side of the spray pipe 130, a conveyor chain 150 is conveyed in the middle of the spray box 140, and a clamping column 280 is clamped in the middle of the conveyor chain 150 through a clamping assembly 510, a motor 160 is fixedly installed at the bottom of the workbench 110, a support rod 240 is installed on the side of the workbench 110, a transmission rod 250 is fixedly connected to the side of the support rod 240, a moving block 260 is slidably installed in the middle of the transmission rod 250, a lubrication assembly 500 is provided in the middle of the moving block 260, and a refueling port 270 is provided on the side of the moving block 260.

[0024] A cylinder 230 is fixedly installed on the side of the moving block 260, and a clamping device 520 is installed at the bottom of the cylinder 230. An adjusting box 220 is provided on the side of the support rod 240. An air drying box 200 is installed on the side of the adjusting box 220 and the side of the workbench 110. A fan 210 is connected to the side of the air drying box 200. A blanking plate 190 is connected to the bottom of the workbench 110. A collecting frame 170 is provided at the bottom of the blanking plate 190. A fixing frame 180 is installed at the bottom of the collecting frame 170. The clamping assembly 510 includes an extrusion groove 300 opened in the middle of the conveying chain 150, a fixed rod 310 is fixedly connected to the middle of the extrusion groove 300, a limiting plate 390 is inserted on the side of the fixed rod 310, and an extrusion spring 320 is fixedly connected to the side of the limiting plate 390.

[0025] When the equipment needs to be used, the equipment is turned on through the adjustment box 220, and then the items to be sprayed are inserted into the clamping column 280, and then the items are first conveyed to the spray box 140 through the conveying chain 150, and the items are sprayed, and then the items are conveyed to the air drying box 200, and air-dried, and then the items are removed by the clamping device 520 and placed on the blanking plate 190, and placed in the collection frame 170.

[0026] When encountering items of different specifications, if they need to be sprayed, the clamping column 280 can be removed from the conveyor chain 150 to expand the placement width. When grabbing items, if the transmission rod 250 is used for a long time without lubrication, the moving block 260 may be severely worn, which can easily cause damage to the equipment. Through the setting of the lubrication component 500, during the movement of the moving block 260, the wiping cotton 470 will be pushed, and the wiping cotton 470 will be full of lubricating oil, which can not only lubricate the transmission rod 250, but also avoid waste of lubricating oil.

[0027] In this embodiment: the equipment realizes the automation of the spraying process through the setting of components such as the motor 160, the cylinder 230, the conveyor chain 150, etc., reduces manual operations, and improves production efficiency. Through the setting of the conveyor chain 150 and the clamping component 510, the equipment can continuously spray the clamping column 280 in batches, which is suitable for large-scale production. Through the setting of the adjustment box 220 and the air drying box 200, the spraying process is made more flexible, and the equipment parameters can be adjusted according to different spraying requirements. Due to the use of fixed and limited settings, the spraying is more uniform and the spraying quality is improved. Through the setting of the lubrication component 500, automatic lubrication can be performed during the operation of the equipment, which reduces the maintenance workload and extends the service life of the equipment.

[0028] Example 2: This example aims to solve the problem of making the operation of the device more convenient. This example is an improvement made on the basis of Example 1. For details, please refer to Figure 1-Figure 5 The side of the limiting plate 390 is fixedly connected to the connecting block 370, the side of the connecting block 370 is fixedly installed with the clamping block 360, the middle of the connecting block 370 is fixedly installed with a fixing column 380, and the fixing column 380 is inserted in the middle of the rotating plate 330.

[0029] The side of the rotating plate 330 is fixedly connected to a mounting ring 350, the middle of the mounting ring 350 is hinged with a rotating shaft 340, the rotating shaft 340 is fixedly installed on the side of the conveying chain 150, the middle of the conveying chain 150 is provided with a clamping groove 290, the lubrication assembly 500 includes an oil groove 400 provided in the middle of the moving block 260, the middle of the oil groove 400 is fixedly installed with an oil rod 440, and the middle of the oil rod 440 is connected with a push plate 410.

[0030] A return spring 430 is fixedly connected to the side of the push plate 410, a guard plate 420 is inserted into the bottom of the oil rod 440, an oil bead 450 is installed in the middle of the guard plate 420, the side of the oil bead 450 is in contact with an oil storage cotton 460, the side of the oil storage cotton 460 is connected to a support plate 480, the bottom of the oil storage cotton 460 is in contact with a wiping cotton 470, and a plug-in slot 490 is opened in the middle of the clamping block 360.

[0031] In this embodiment: through the arrangement of the support rod 240, the transmission rod 250, the moving block 260 and other structures, the overall stability of the equipment is enhanced, making the equipment more stable during operation; through the structural linkage arrangement of the equipment, the space utilization rate is improved, and it is suitable for production in a limited space; through the arrangement of the clamping device 520 and the fixing frame 180, the safety during operation is guaranteed and the possibility of accidents is reduced; through the arrangement of the air drying box 200 and the collection frame 170, it helps to reduce pollution during the spraying process, is easy to clean, and meets environmental protection requirements.

[0032] It should be noted that, in this document, relational terms such as first and second, etc., are used only to distinguish one entity or operation from another entity or operation, and do not necessarily require or imply any actual relationship or order between these entities or operations. Moreover, the terms "comprises," "comprising," or any other variations thereof are intended to cover non-exclusive inclusion, such that a process, method, article, or apparatus that includes a list of elements includes not only those elements but also other elements not explicitly listed, or elements inherent to such process, method, article, or apparatus.

[0033] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the technical principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. An intelligent spraying device capable of batch spraying, comprising a workbench (110), characterized in that: A material box (120) is installed in the middle of the workbench (110), a spray pipe (130) is connected to the side of the material box (120), a spray box (140) is installed on the side of the spray pipe (130), a conveying chain (150) is conveyed in the middle of the spray box (140), a clamping column (280) is clamped in the middle of the conveying chain (150) through a clamping assembly (510), a motor (160) is fixedly installed at the bottom of the workbench (110), a support rod (240) is installed on the side of the workbench (110), a transmission rod (250) is fixedly connected to the side of the support rod (240), a moving block (260) is slidably installed in the middle of the transmission rod (250), a lubrication assembly (500) is provided in the middle of the moving block (260), and a refueling port (270) is provided on the side of the moving block (260).

2. The intelligent spraying equipment capable of batch spraying according to claim 1, characterized in that: A cylinder (230) is fixedly installed on the side of the moving block (260), a clamping device (520) is installed at the bottom of the cylinder (230), an adjustment box (220) is provided on the side of the support rod (240), an air drying box (200) is installed on the side of the adjustment box (220) and the side of the workbench (110), a fan (210) is connected to the side of the air drying box (200), a blanking plate (190) is connected to the bottom of the workbench (110), a collection frame (170) is provided at the bottom of the blanking plate (190), and a fixing frame (180) is installed at the bottom of the collection frame (170).

3. The intelligent spraying equipment capable of batch spraying according to claim 1, characterized in that: The clamping assembly (510) includes an extrusion groove (300) provided in the middle of the conveying chain (150), a fixing rod (310) is fixedly connected to the middle of the extrusion groove (300), a limiting plate (390) is inserted into the side of the fixing rod (310), and an extrusion spring (320) is fixedly connected to the side of the limiting plate (390).

4. The intelligent spraying equipment capable of batch spraying according to claim 3, characterized in that: The side of the limiting plate (390) is fixedly connected to a connecting block (370), the side of the connecting block (370) is fixedly installed with a clamping block (360), the middle of the connecting block (370) is fixedly installed with a fixing column (380), and the fixing column (380) is plugged into the middle of the rotating plate (330).

5. The intelligent spraying equipment capable of batch spraying according to claim 4, characterized in that: The side of the rotating plate (330) is fixedly connected to a mounting ring (350), the middle of the mounting ring (350) is hinged with a rotating shaft (340), the rotating shaft (340) is fixedly installed on the side of the conveying chain (150), and the middle of the conveying chain (150) is provided with a clamping groove (290).

6. The intelligent spraying equipment capable of batch spraying according to claim 1, characterized in that: The lubrication assembly (500) comprises an oil groove (400) opened in the middle of the moving block (260), an oil rod (440) is fixedly installed in the middle of the oil groove (400), and a push plate (410) is inserted in the middle of the oil rod (440).

7. The intelligent spraying equipment capable of batch spraying according to claim 6, characterized in that: A return spring (430) is fixedly connected to the side of the push plate (410), a guard plate (420) is inserted into the bottom of the oil rod (440), and an oil bead (450) is installed in the middle of the guard plate (420).

8. The intelligent spraying equipment capable of batch spraying according to claim 7, characterized in that: The oil bead (450) is in contact with an oil storage cotton (460) on its side, the oil storage cotton (460) is connected to a support plate (480) on its side, the oil storage cotton (460) is in contact with a wiping cotton (470) on its bottom, and a plug-in slot (490) is provided in the middle of the moving block (260).