Precision welding cold-drawn steel pipe oiling device
By designing an automated oil coating device and integrating length measurement and visual inspection functions, the problem of uneven oil coating of steel pipes is solved, and efficient and uniform coating effect is achieved, reducing labor costs and improving the working environment.
Patent Information
- Application Number
- CN202421542579.X
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-02
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-07-02
AI Technical Summary
In the prior art, steel pipe oil coating operations require manual operation, resulting in uneven coating and uneven thickness, increasing labor costs and reducing anti-corrosion effects.
Design an automated oil coating device including an operating table, a round module, a feeding module, a detection and recycling module, an oil coating module and a discharge module, integrating length measurement, visual inspection and waste recycling functions to realize the automated oil coating process of steel pipes.
Improves coating quality and work efficiency, reduces labor costs, improves work environment, and provides flexibility and scalability.
Smart Images

Figure CN223197308U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of precision welded cold drawn steel pipe oiling devices, in particular to a precision welded cold drawn steel pipe oiling device. Background Art
[0002] The main purpose of steel pipe oiling is to prevent rust and corrosion. By applying a layer of oil on the surface of the steel pipe, it can effectively isolate the steel pipe from external corrosive media such as moisture and oxygen, thereby extending the service life of the steel pipe.
[0003] There is a need for an integrated machine that can quickly and accurately complete the oiling operation of steel pipes, reduce the time and labor cost of manual operation, avoid the problems of uneven coating and uneven thickness that may occur during manual oiling, thereby improving the quality of the coating and the anti-corrosion effect. Utility Model Content
[0004] In order to overcome the existing deficiencies, the utility model provides a precision welded cold-drawn steel pipe oiling device.
[0005] The technical solution adopted by the utility model to solve its technical problems is: a precision welded cold-drawn steel pipe oiling device, including an operating table, a full-circle module, a feeding module, a detection and recovery module, an oiling module and a discharge module; the full-circle module is arranged on the left side of the operating table top, and a detection and recovery module is provided on the right side; a feeding module is provided on the rear side of the detection and recovery module, and an oiling module is provided on the right side; the oiling module is provided with a discharge module next to it; it is characterized in that the detection and recovery module includes a length measuring mechanism, a visual detection mechanism and a waste recovery mechanism arranged in sequence from left to right.
[0006] According to another embodiment of the present invention, it further includes that the full-circle module includes a feeding plate, a shaping plate, a moving plate and a pressing plate; two sets of slide rails are provided on the upper side of the pressing plate, and a connecting block is fixed in the middle; the slide rail is slidably connected to the mounting plate, and a rodless cylinder and a positioning frame are provided in the middle of the mounting plate, and the two sides are slidably connected to the inner wall of the support frame through sliders, and two symmetrical sets of rodless cylinders are provided at the bottom; the support frame is fixed on the operating table, the rodless cylinder is connected to the connecting block, and the rodless cylinder is slidably connected to the brush roller; The top of the positioning frame is connected to the output shaft of the pressure cylinder, and the pressure cylinder is installed on the support frame; two groups of steel pipes are fixed on the feeding plate by cylinder clamp 1, and the bottom is slidably connected to the telescopic plate by rodless cylinder 3, and the telescopic plate is connected to the output shaft of lifting cylinder 1; the shaping plate is arranged on the right side of the feeding plate, and a shaping through hole consistent with the feeding plate is provided on the top. Both ends are fixed to the operating table through shaping frames, and a moving plate is provided directly below; the bottom of the moving plate is slidably connected to the fixing frame by rodless cylinder 4, and the fixing frame is fixed on the operating table.
[0007] According to another embodiment of the present invention, it further includes that the feeding module includes a feeding frame, a linear motor group, a telescopic cylinder 1, a slide plate and a finger cylinder; the linear motor group is arranged on one side of the feeding frame, and is slidably connected to the telescopic cylinder 1, the output shaft of the telescopic cylinder 1 is connected to the slide plate, and the slide plate is an L-shaped plate, and several groups of cylinder clamps 2 are provided at the bottom.
[0008] According to another embodiment of the present invention, it further includes that the oiling module includes a turntable, a clamping mechanism, foam, an oil storage tank, a rotating motor and a bracket mechanism; a turntable is provided on the rear side of the bracket mechanism, the turntable is driven by a rotating motor, several groups of bearing seats are provided in a circle on the upper side, and a clamping mechanism is provided on the rear side; a gear is installed on one side of the bearing seat, the gear is connected to the foam through a rotating shaft, and a rotating sponge core shaft is provided at the other end of the foam; the oil storage tank is arranged inside the operating table, and oil is supplied to the foam through an oil pipe, and the oil pipe is fixed to the side of the bracket mechanism through a telescopic cylinder 2; the bracket mechanism includes a cylinder clamp 3, a lifting cylinder 1, a servo motor and a roller; the cylinder clamp 3 is provided with two groups, which are slidably connected to one end of the slide rail 2 through a movable plate, the slide rail 2 is driven by a servo motor, and the other end is fixed to the lifting cylinder 1 through a cylinder seat; the output shaft of the lifting cylinder 1 is connected to two groups of rollers.
[0009] According to another embodiment of the present invention, the discharging module further includes a robot, a splint and a temporary storage plate; the output shaft of the robot is connected to the splint, distance sensors are provided on both sides of the splint, and several groups of vacuum nozzles are provided at the bottom.
[0010] According to another embodiment of the present utility model, the length measuring mechanism further includes a displacement sensor, a positioning frame, a telescopic cylinder three and a telescopic cylinder four; the telescopic cylinder three and the telescopic cylinder four are symmetrically arranged, with a positioning frame in the middle, the output shaft of the telescopic cylinder three is connected to the push plate, and the output shaft of the telescopic cylinder four is connected to the displacement sensor.
[0011] According to another embodiment of the utility model, it further includes that the visual inspection mechanism includes a clamping claw support plate, a rotating clamping assembly and a CCD camera; the two sides of the clamping claw support plate are slidingly connected with CCD cameras through a rodless cylinder five, and a clamping block is provided on the top; the rotating clamping assembly is arranged on the rear side of the clamping claw support plate, including a telescopic cylinder five, a rotating motor two and a cylinder clamp four; the output shaft of the telescopic cylinder five is connected to the auxiliary plate, and two groups of rotating motors two are provided on the rear side of the auxiliary plate, and the rotating motor two is connected to the cylinder clamp four through gears.
[0012] According to another embodiment of the present invention, it further includes that the waste recycling mechanism includes a recycling bin, a V-mouth support plate and a rodless cylinder six; the rodless cylinder six is provided with two groups, which are respectively slidably connected to the V-mouth support plate, and two groups of recycling bins are provided on the front side.
[0013] The beneficial effects of the utility model are that it can improve work efficiency, ensure coating quality, reduce labor costs, improve the working environment, and has flexibility and scalability, and can be widely applied and promoted. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] The present invention will be further described below with reference to the accompanying drawings and embodiments.
[0015] Figure 1 It is a structural diagram of the utility model;
[0016] Figure 2 It is a structural diagram of the full circle module;
[0017] Figure 3 It is a structural diagram of the feeding module;
[0018] Figure 4 It is a structural diagram of the detection and recovery module;
[0019] Figure 5 It is a structural diagram of the oiling module.
[0020] In the figure, 1, operating table, 2, full circle module, 3, feeding module, 4, detection and recovery module, 5, oiling module, 6, discharging module, 7, length measuring mechanism, 8, visual inspection mechanism, 9, waste recovery mechanism, 10, feeding plate, 11, shaping plate, 12, transfer plate, 13, pressing plate, 14, feeding frame, 15, linear motor group, 16, telescopic cylinder 1, 17, slide plate, 18, cylinder clamp 2, 19, turntable, 20. Clamping mechanism, 21. Foam, 22. Oil storage tank, 23. Rotating motor one, 24. Bracket mechanism, 25. Robot, 26. Clamping plate, 27. Temporary storage plate, 28. Displacement sensor, 29. Positioning frame, 30. Telescopic cylinder three, 31. Telescopic cylinder four, 32. Gripper support plate, 33. Rotating clamping assembly, 34. CCD camera, 35. Recovery bin, 36. V-mouth support plate, 37. Rodless cylinder six. DETAILED DESCRIPTION
[0021] like Figure 1 It is a structural schematic diagram of the present invention, a precision welded cold-drawn steel pipe oiling device, including an operating table 1, a full circle module 2, a feeding module 3, a detection and recovery module 4, an oiling module 5 and a discharge module 6; the full circle module 2 is arranged on the left side of the operating table 1, and the detection and recovery module 4 is provided on the right side; the feeding module 3 is provided on the rear side of the detection and recovery module 4, and the oiling module 5 is provided on the right side; the oiling module 5 is provided with a discharge module 6 in turn; it is characterized in that the detection and recovery module 4 includes a length measuring mechanism 7, a visual detection mechanism 8 and a waste recovery mechanism 9 arranged in sequence from left to right.
[0022] According to another embodiment of the present invention, the full circle module 2 further includes a feeding plate 10, a shaping plate 11, a moving plate 12 and a pressing plate 13; two sets of slide rails 1 are provided on the upper side of the pressing plate 13, and a connecting block is fixed in the middle; the slide rail 1 is slidably connected to the mounting plate, and a rodless cylinder 1 and a positioning frame 29 are provided in the middle of the mounting plate, and the two sides are slidably connected to the inner wall of the support frame through sliders, and two symmetrical sets of rodless cylinders 2 are provided at the bottom; the support frame is fixed on the operating table 1, the rodless cylinder 1 is connected to the connecting block, and the rodless cylinder 2 is slidably connected to the brush roller; the The top of the positioning frame 29 is connected to the output shaft of the pressure cylinder, and the pressure cylinder is installed on the support frame; two groups of steel pipes are fixed on the feeding plate 10 through a cylinder clamp 1, and the bottom is slidably connected to the telescopic plate through a rodless cylinder 3, and the telescopic plate is connected to the output shaft of the lifting cylinder 1; the shaping plate 11 is arranged on the right side of the feeding plate 10, and a shaping through hole consistent with the feeding plate 10 is provided on the top. Both ends are fixed to the operating table 1 through a shaping frame, and a moving plate 12 is provided directly below; the bottom of the moving plate 12 is slidably connected to the fixed frame through a rodless cylinder 4, and the fixed frame is fixed on the operating table 1.
[0023] According to another embodiment of the present invention, the feeding module 3 further includes a feeding frame 14, a linear motor group 15, a telescopic cylinder 16, a slide 17 and a cylinder clamp 2 18; the linear motor group 15 is arranged on one side of the feeding frame 14, and is slidably connected to the telescopic cylinder 16, the output shaft of the telescopic cylinder 16 is connected to the slide 17, and the slide 17 is an L-shaped plate, and a plurality of groups of cylinder clamps 2 18 are provided at the bottom.
[0024] According to another embodiment of the present utility model, it further includes that the oiling module 5 includes a turntable 19, a clamping mechanism 20, foam 21, an oil storage tank 22, a rotating motor 23 and a bracket mechanism 24; a turntable 19 is provided on the rear side of the bracket mechanism 24, and the turntable 19 is driven by a rotating motor 23. Several groups of bearing seats are provided in a circle on the upper side, and a clamping mechanism 20 is provided on the rear side; a gear is installed on one side of the bearing seat, and the gear is connected to the foam 21 through a rotating shaft, and a rotating sponge core shaft is provided at the other end of the foam 21; the oil storage tank 22 is arranged inside the operating table 1, and oil is supplied to the foam 21 through an oil pipe, and the oil pipe is fixed to the side of the bracket mechanism 24 through a telescopic cylinder 2; the bracket mechanism 24 includes a cylinder clamp 3, a lifting cylinder 1, a servo motor and a roller; the cylinder clamp 3 is provided with two groups, which are slidably connected to one end of the slide rail 2 through a movable plate, the slide rail 2 is driven by a servo motor, and the other end is fixed to the lifting cylinder 1 through a cylinder seat; the output shaft of the lifting cylinder 1 is connected to two groups of rollers.
[0025] According to another embodiment of the present invention, the discharging module 6 further includes a robot 25, a splint 26 and a temporary storage plate 27; the output shaft of the robot 25 is connected to the splint 26, and distance sensors are provided on both sides of the splint 26, and several groups of vacuum nozzles are provided at the bottom.
[0026] According to another embodiment of the present utility model, the length measuring mechanism 7 further includes a displacement sensor 28, a positioning frame 29, a telescopic cylinder three 30 and a telescopic cylinder four 31; the telescopic cylinder three 30 and the telescopic cylinder four 31 are symmetrically arranged, with a positioning frame 29 in the middle, the output shaft of the telescopic cylinder three 30 is connected to the push plate, and the output shaft of the telescopic cylinder four 31 is connected to the displacement sensor 28.
[0027] According to another embodiment of the present utility model, it further includes that the visual inspection mechanism 8 includes a clamping claw support plate 32, a rotating clamping assembly 33 and a CCD camera 34; the CCD camera 34 is slidably connected to both sides of the clamping claw support plate through a rodless cylinder five, and a clamping block is provided on the top; the rotating clamping assembly 33 is arranged on the rear side of the clamping claw support plate 32, and includes a telescopic cylinder five, a rotating motor two and a cylinder clamp four; the output shaft of the telescopic cylinder five is connected to the auxiliary plate, and two groups of rotating motors two are provided on the rear side of the auxiliary plate, and the rotating motor two is connected to the cylinder clamp four through gears.
[0028] According to another embodiment of the present invention, the waste recycling mechanism 9 further includes a recycling bin 35, a V-mouth support plate 36 and a rodless cylinder six 37; the rodless cylinder six 37 is provided with two groups, which are respectively slidably connected to the V-mouth support plate 36, and two groups of recycling bins 35 are provided on the front side.
[0029] In the specific operation process, the steel pipe is placed in the full circle module 2 for shaping. After the shaping is completed, it is sent to the inspection and recovery module 4 for inspection through the feeding module 3. Among them, the side face length is measured by the length measuring mechanism 7, and the visual inspection mechanism 8 inspects the whole. If the steel pipe has defects, it is directly recycled through the waste recycling mechanism 9; then the finished product is sent to the oiling module 5 for oiling. After the oiling is completed, it is sent to the temporary storage plate 27 by the robot 25 of the discharging module 6.
[0030] The above description is only illustrative and not restrictive of the present invention. Those skilled in the art will understand that many modifications, changes or equivalents may be made without departing from the spirit and scope defined by the appended claims, but all of them will fall within the scope of protection of the present invention.
Claims
1. A precision welded cold-drawn steel pipe oiling device, comprising an operating table (1), a full-circle module (2), a feeding module (3), a detection and recovery module (4), an oiling module (5) and a discharging module (6); the full-circle module (2) is arranged on the left side of the operating table (1), and the detection and recovery module (4) is arranged on the right side; the feeding module (3) is arranged on the rear side of the detection and recovery module (4), and the oiling module (5) is arranged on the right side; the oiling module (5) is provided with a discharging module (6); the characteristics are that, The detection and recovery module (4) comprises a length measuring mechanism (7), a visual detection mechanism (8) and a waste recovery mechanism (9) which are arranged in sequence from left to right.
2. The precision welded cold-drawn steel pipe oiling device according to claim 1 is characterized in that: The full circle module (2) includes a feeding plate (10), a shaping plate (11), a material moving plate (12) and a pressing plate (13); two sets of slide rails are provided on the upper side of the pressing plate (13), and a connecting block is fixed in the middle; the slide rail is slidably connected to a mounting plate, a rodless cylinder and a positioning frame (29) are provided in the middle of the mounting plate, and both sides are slidably connected to the inner wall of the support frame through sliders, and two symmetrical sets of rodless cylinders are provided at the bottom; the support frame is fixed on the operating table (1), the rodless cylinder is connected to the connecting block, and the rodless cylinder is slidably connected to the brush roller; the top of the positioning frame (29) is connected to the pressure plate. The cylinder output shaft is connected, and the pressure cylinder is installed on the support frame; two groups of steel pipes are fixed on the feeding plate (10) through a cylinder clamp, and the bottom is slidably connected to the telescopic plate through a rodless cylinder three, and the telescopic plate is connected to the output shaft of the lifting cylinder one; the shaping plate (11) is arranged on the right side of the feeding plate (10), and a shaping through hole consistent with the feeding plate (10) is provided on the top, and both ends are fixed to the operating table (1) through a shaping frame, and a moving plate (12) is provided directly below; the bottom of the moving plate (12) is slidably connected to the fixing frame through a rodless cylinder four, and the fixing frame is fixed to the operating table (1).
3. The precision welded cold-drawn steel pipe oiling device according to claim 1 is characterized in that: The feeding module (3) comprises a feeding frame (14), a linear motor group (15), a telescopic cylinder (16), a slide plate (17) and a cylinder clamp (18); the linear motor group (15) is arranged on one side of the feeding frame (14) and is slidably connected to the telescopic cylinder (16); the output shaft of the telescopic cylinder (16) is connected to the slide plate (17); the slide plate (17) is an L-shaped plate, and a plurality of cylinder clamps (18) are provided at the bottom.
4. The precision welded cold-drawn steel pipe oiling device according to claim 1 is characterized in that: The oiling module (5) comprises a turntable (19), a clamping mechanism (20), foam (21), an oil storage tank (22), a rotating motor (23) and a bracket mechanism (24); a turntable (19) is provided on the rear side of the bracket mechanism (24), the turntable (19) is driven by the rotating motor (23), a plurality of bearing seats are provided on the upper side in a circular shape, and a clamping mechanism (20) is provided on the rear side; a gear is installed on one side of the bearing seat, and the gear is connected to the foam (21) through a rotating shaft, and a rotating shaft is provided on the other end of the foam (21). The sponge core shaft rotates; the oil storage tank (22) is arranged inside the operating table (1) and supplies oil to the foam (21) through an oil pipe, and the oil pipe is fixed to the side of the bracket mechanism (24) through a telescopic cylinder 2; the bracket mechanism (24) includes a cylinder clamp 3, a lifting cylinder 1, a servo motor and a roller; the cylinder clamp 3 is provided with two groups, which are slidably connected to one end of the slide rail 2 through a movable plate, and the slide rail 2 is driven by a servo motor, and the other end is fixed to the lifting cylinder 1 through a cylinder seat; the output shaft of the lifting cylinder 1 is connected to the two groups of rollers.
5. The precision welded cold-drawn steel pipe oiling device according to claim 1 is characterized in that: The discharging module (6) includes a robot (25), a clamping plate (26) and a temporary storage plate (27); the output shaft of the robot (25) is connected to the clamping plate (26), and distance sensors are provided on both sides of the clamping plate (26), and a plurality of vacuum nozzles are provided at the bottom.
6. The precision welded cold-drawn steel pipe oiling device according to claim 1 is characterized in that: The length measuring mechanism (7) includes a displacement sensor (28), a positioning frame (29), a telescopic cylinder three (30) and a telescopic cylinder four (31); the telescopic cylinder three (30) and the telescopic cylinder four (31) are symmetrically arranged, with a positioning frame (29) provided in the middle, the output shaft of the telescopic cylinder three (30) is connected to the push plate, and the output shaft of the telescopic cylinder four (31) is connected to the displacement sensor (28).
7. The precision welded cold-drawn steel pipe oiling device according to claim 1 is characterized in that: The visual inspection mechanism (8) includes a clamping claw support plate (32), a rotary clamping assembly (33) and a CCD camera (34); the two sides of the clamping claw support plate are slidably connected to the CCD camera (34) through a rodless cylinder (5), and a clamping block is provided on the top; the rotary clamping assembly (33) is arranged on the rear side of the clamping claw support plate (32), and includes a telescopic cylinder (5), a rotary motor (2) and a cylinder clamp (4); the output shaft of the telescopic cylinder (5) is connected to the auxiliary plate, and two sets of rotary motors (2) are provided on the rear side of the auxiliary plate, and the rotary motors (2) are connected to the cylinder clamp (4) through gears.
8. The precision welded cold-drawn steel pipe oiling device according to claim 1 is characterized in that: The waste recycling mechanism (9) comprises a recycling bin (35), a V-mouth supporting plate (36) and a rodless cylinder six (37); the rodless cylinder six (37) is provided with two groups, which are respectively slidably connected to the V-mouth supporting plate (36), and two groups of recycling bins (35) are provided on the front side.