Dispensing structure and dispensing equipment
By combining the dispensing and detection of the heating wire on the conveying component, the problems of loosening and deformation of the heating wire are solved, automated detection is realized, and the factory efficiency and user experience of electronic cigarettes are improved.
Patent Information
- Application Number
- CN202421796686.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-26
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-07-26
AI Technical Summary
The heating wire pins of existing electronic cigarettes are not fixed firmly, which are prone to loosening and causing deformation and burnt smell. Inadequate dispensing accuracy leads to manual testing needs, affecting factory efficiency.
Design a dispensing structure, combining the dispensing steps of the heating wire with the detection steps on the conveying component, and automatically dispensing and detection are achieved through the conveying component, and using the camera module and the judgment and recording module to judge the dispensing accuracy, avoid loosening and deformation, and improve factory efficiency.
The heating wire pin is fixed, avoiding loosening and deformation, reducing manual inspection requirements, and improving product factory efficiency and user experience.
Smart Images
Figure CN223197346U_ABST
Abstract
Description
Technical Field
[0001] The present application relates to the technical field of atomizer dispensing, and in particular to a dispensing structure and a dispensing device. Background Art
[0002] An atomizer, also known as an electronic cigarette, is an electronic product that imitates real cigarettes. It has similar smoke, taste and feel to cigarettes. However, electronic cigarettes are more convenient to smoke than real cigarettes, and you can choose according to your own taste. Therefore, electronic cigarettes are becoming more and more popular among people.
[0003] Specifically, the battery in the atomizer powers the heating wire in the atomizer head, which in turn heats the e-liquid under electrical drive to produce vapor for the user to inhale, thus providing a smoking experience. However, the fixing base and the heating wire pin of existing e-cigarettes are not firmly fixed and are prone to loosening, which can cause the heating wire to deform and easily produce a burnt smell during operation. The glue dispensing process can prevent the heating wire pin from loosening, which can cause the heating wire to deform and easily cause a burnt smell. However, due to the accuracy issues of current glue dispensing, the products after glue dispensing still have the problem of loosening and deformation of the heating wire. Manual inspection is required before leaving the factory, which seriously affects the factory efficiency of the products. Utility Model Content
[0004] The purpose of this application is to provide a dispensing structure and dispensing equipment, aiming to improve the factory delivery efficiency of products after dispensing.
[0005] The present application discloses a dispensing structure, which includes a conveying component, a dispensing component and a detection component; the conveying component is used to convey the product to be dispensed; the dispensing component is arranged on the conveying component to dispense the product to be dispensed conveyed by the conveying component; the detection component is arranged on the conveying component to detect the product after dispensing and record the dispensed products whose dispensing accuracy does not meet the preset requirements; the detection component includes a camera module and a judgment and recording module, the camera module captures the image of the product after dispensing, and the judgment and recording module judges whether the dispensing accuracy of the product after dispensing meets the preset requirements based on the image, and records the dispensed products that do not meet the preset requirements.
[0006] Optionally, the dispensing structure includes a three-axis module, which is connected to the dispensing component. The dispensing component is arranged on the three-axis module, and the three-axis module is used to control the dispensing component to move above the product to be dispensed to realize the dispensing operation.
[0007] Optionally, the dispensing component includes a sensor, which is arranged on the side of the three-axis module away from the detection component; the dispensing structure includes a first photoelectric sensor and a first blocking cylinder, and the first photoelectric sensor is arranged on the side of the first blocking cylinder away from the sensor, and the first photoelectric sensor is connected to the three-axis module and the first blocking cylinder; the first photoelectric sensor is used to sense the transport vehicle of the conveying component, and control the first blocking cylinder to lift upward, blocking the product to be dispensed from continuing to be conveyed on the conveying component, and sending a signal to the three-axis module, so that the three-axis module controls the dispensing component to move above the product to be dispensed to realize the dispensing operation.
[0008] Optionally, the dispensing structure also includes a lifting component and a first fixing component, the transmission component includes a conveyor line and a transport vehicle arranged on the conveyor line, the product to be dispensed is arranged on the transport vehicle, the lifting component is used to lift the transport vehicle, the first fixing component clamps and fixes the product to be dispensed on the transport vehicle, and the dispensing component dispenses the product to be dispensed clamped and fixed by the first fixing component.
[0009] Optionally, the dispensing component further includes a sensor, which is arranged on a side of the three-axis module away from the detection component, and is used to detect the inflow and outflow of the transport vehicle.
[0010] Optionally, the dispensing assembly includes at least four dispensing cylinders, and the three-axis module controls the dispensing cylinders to move forward, backward, left and right. Each dispensing cylinder performs two dispensing operations. A detachable receiving portion is provided under the dispensing cylinder, and the receiving portion is used to receive the glue dripping from the dispensing cylinder.
[0011] Optionally, the detection component includes a second fixing component, a second photoelectric sensor and a second blocking cylinder. The second fixing component is arranged on the conveying component to clamp the product after dispensing to achieve fixation. The second blocking cylinder is used to prevent the product to be dispensed from continuing to be conveyed on the conveying component.
[0012] Optionally, the detection component further includes a light source, which is an annular light source. When the product after dispensing glue moves to the middle position of the annular light source, the camera module captures the image.
[0013] Optionally, the detection component includes a second fixing component, a second photoelectric sensor and a second blocking cylinder. The second fixing component is arranged on the conveying component to fix the product after dispensing, and the second blocking cylinder is used to prevent the product to be dispensed from continuing to be conveyed on the conveying component.
[0014] The present application also discloses a dispensing device, which includes a dispensing structure and a machine platform as described above, wherein the dispensing structure is arranged on the machine platform.
[0015] The dispensing structure of the present application combines the dispensing steps of the heating wire in the atomizer head with the inspection after dispensing. After the dispensing of the heating wire in the atomizer head is completed, the problem of preventing the pin of the heating wire from loosening, which causes the heating wire to deform and easily causes a burnt smell, can be solved. In order to avoid the problem of loose heating wire during subsequent use due to inaccurate dispensing, the product after dispensing is continuously inspected. The dispensing of the product and the inspection of the product after dispensing can be achieved through a transmission component, without the need for manual inspection, saving a lot of time, and thus improving the factory efficiency of the product. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] The included drawings are used to provide a further understanding of the embodiments of the present application, which constitute a part of the specification, are used to illustrate the implementation methods of the present application, and together with the text description, explain the principles of the present application. Obviously, the drawings described below are only some embodiments of the present application. For those of ordinary skill in the art, other drawings can be obtained based on these drawings without inventive work. In the drawings:
[0017] Figure 1 is a schematic diagram of the dispensing structure of the first embodiment of the present application;
[0018] Figure 2 is a schematic diagram of a dispensing structure according to a second embodiment of the present application;
[0019] Figure 3 is a schematic diagram of a dispensing structure according to a third embodiment of the present application;
[0020] Figure 4 It is a structural schematic diagram of the dispensing equipment of the fourth embodiment of the present application.
[0021] Among them, 100, dispensing structure; 110, transmission component; 111, transport vehicle; 112, conveyor line; 120, dispensing component; 121, dispensing cylinder; 122, accommodating part; 130, detection component; 131, camera module; 132, judgment and recording module; 133, light source; 140, three-axis module; 151, first photoelectric sensor; 152, second photoelectric sensor; 161, first blocking cylinder; 162, second blocking cylinder; 170, lifting component; 181, first fixing component; 182, second fixing component; 190, sensor; 200, dispensing equipment; 210, machine; 300, atomizing head; 310, heating wire. DETAILED DESCRIPTION
[0022] It should be understood that the terms used herein, the specific structures and functional details disclosed are only for describing specific embodiments and are representative. However, the present application can be implemented in many alternative forms and should not be construed as being limited to the embodiments described herein.
[0023] In the description of this application, the terms "first" and "second" are used for descriptive purposes only and should not be understood to indicate relative importance or implicitly specify the quantity of the technical features indicated. Therefore, unless otherwise specified, a feature specified as "first" or "second" may explicitly or implicitly include one or more of such features; "plurality" means two or more. The term "comprising" and any variations thereof are intended to be non-exclusive inclusion, and one or more other features, integers, steps, operations, units, components, and / or combinations thereof may be present or added.
[0024] In addition, terms indicating orientation or positional relationships such as “center,” “lateral,” “up,” “down,” “left,” “right,” “vertical,” “horizontal,” “top,” “bottom,” “inside,” and “outside” are described based on the orientation or relative positional relationships shown in the accompanying drawings. They are merely simplified descriptions for the convenience of describing the present application, and do not indicate that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limitations on the present application.
[0025] Furthermore, unless otherwise expressly specified or limited, the terms "mounted," "connected," and "connected" should be understood broadly, and may refer to fixed, detachable, or integral connections; mechanical or electrical connections; direct or indirect connections through an intermediary; or internal communication between two components. Those skilled in the art will understand the specific meanings of these terms in this application based on specific circumstances.
[0026] The present application is described in detail below with reference to the accompanying drawings and optional embodiments. It should be noted that, under the premise of no conflict, the embodiments or technical features described below can be arbitrarily combined to form new embodiments.
[0027] Figure 1 Schematic diagram of the dispensing structure of the first embodiment of the present application; Figure 1As shown, a dispensing structure 100 is disclosed, which includes a conveying component 110, a dispensing component 120 and a detection component 130; the conveying component 110 is used to convey the product to be dispensed, such as the atomizing head 300; the dispensing component 120 is arranged on the conveying component 110, and dispenses the product to be dispensed conveyed by the conveying component 110, mainly dispensing the protruding part of the heating wire 310 on the atomizing head 300 to prevent the heating wire 310 from loosening; the detection component 130 is arranged on the conveying component 110, and is used to detect the product after dispensing, and record the dispensing products whose dispensing accuracy does not meet the preset requirements, so as to avoid customer complaints due to products with insufficient accuracy after leaving the factory, thereby reducing the user experience.
[0028] In this embodiment, the dispensing of the heating wire 310 in the atomizing head 300 and the inspection after dispensing are both completed on the conveying component 110, without the need for human intervention. The dispensing structure 100 of this application is equivalent to realizing dispensing and inspection on a single production line, which is beneficial to improving the factory efficiency of the product.
[0029] like Figure 2 As shown, as the second embodiment of the present application, this embodiment is a further refinement and improvement of the first embodiment. The dispensing structure 100 includes a three-axis module 140, and the three-axis module 140 is connected to the dispensing component 120. The dispensing component 120 is arranged on the three-axis module 140. The three-axis module 140 is used to control the dispensing component 120 to move above the product to be dispensed to realize the dispensing operation. The three-axis module 140 can control the dispensing component 120 to move forward, backward, left and right to control the precise dispensing of glue.
[0030] Generally, the dispensing component 120 also includes a sensor 190, which is arranged on the side of the three-axis module 140 away from the detection component 130. The sensor 190 is used to detect the inflow and outflow of the transport carrier 111 on the conveyor line 112 in the sensing transmission component 110. Among them, the dispensing structure 100 also includes a lifting component 170 and a first fixing component 181. The transmission component 110 includes a conveyor line 112 and a transport carrier 111 arranged on the conveyor line 112. The product to be dispensed is arranged on the transport carrier 111. The lifting component 170 is used to lift the transport carrier 111. The first fixing component 181 clamps and fixes the product to be dispensed on the transport carrier 111. The three-axis module 140 controls the dispensing component 120 to move to the first fixing component 181. The dispensing component 120 dispenses the product to be dispensed clamped and fixed by the first fixing component 181.
[0031] Furthermore, the dispensing structure 100 includes a first photoelectric sensor 151 and a first blocking cylinder 161. The first photoelectric sensor 151 is arranged on the side of the first blocking cylinder 161 away from the sensor 190. The first photoelectric sensor 151 is connected to the three-axis module 140 and the first blocking cylinder 161. After the first photoelectric sensor 151 senses the transport carrier 111, it controls the first blocking cylinder 161 to stop the conveyor line 112; the first photoelectric sensor 151 is used to sense the transport carrier 111 of the conveying component 110, and control the first blocking cylinder 161 to lift upward, blocking the product to be dispensed from continuing to be conveyed on the conveying component 110, and sending a signal to the three-axis module 140, so that the three-axis module 140 controls the dispensing component 120 to move above the product to be dispensed to realize the dispensing operation. After the dispensing is completed, the first blocking cylinder 161 descends, so that the transport carrier 111 is conveyed to the next workstation to realize the detection of the next workstation.
[0032] Among them, the dispensing component 120 includes at least four dispensing cylinders 121, and the three-axis module 140 controls the dispensing cylinder 121 to move forward, backward, left and right. Each dispensing cylinder 121 realizes two dispensings. A detachable receiving part 122 is provided under the dispensing cylinder 121, and the receiving part 122 is used to accommodate the glue dripping from the dispensing cylinder 121.
[0033] There are generally eight workstations for products to be glued on the carrier. When the four glue dispensing cylinders 121 are working, they dispense once at two workstations on each atomizing head 300. After dispensing, the first blocking cylinder 161 descends and no longer stops the transport carrier 111. The glued products move along the conveyor line 112 with the transport carrier 111 to the bottom of the detection component 130 for inspection. At the same time, the lifting component 170 will also descend, and will rise and block again after the second batch of atomizing heads 300 that need to be glued are transported by the transport carrier 111.
[0034] like Figure 3 As shown, as the third embodiment of the present application, it is a further refinement and improvement of any of the above embodiments. The detection component 130 mainly detects whether the glue is dispensed in place and whether the glue is dispensed accurately. Generally, the detection component 130 includes a camera module 131 and a judgment and recording module 132. The camera module 131 takes an image of the product after dispensing, and the judgment and recording module 132 judges whether the dispensing accuracy of the product after dispensing meets the preset requirements based on the image, and records the dispensing products that do not meet the preset requirements.
[0035] In order to make the taken photos clearer and avoid the influence of darkness in the photos on the accuracy of judgment, the detection component 130 also includes a light source 133, which is a ring light source 133. When the product after gluing moves to the middle position of the ring light source 133, the light source 133 is turned on to illuminate the product after gluing, and the camera module 131 is used to capture the image.
[0036] Furthermore, in order to avoid the conveying line 112 from transporting during shooting, and to avoid the product to be inspected that stops under the camera module 131 from moving back and forth and left and right, the product to be inspected, that is, the product after gluing, is usually fixed. Generally, the detection component 130 includes a second fixing component 182, a second photoelectric sensor 152 and a second blocking cylinder 162. The second fixing component 182 is arranged on the conveying component 110 and is used to clamp the product after gluing to achieve fixation. The second blocking cylinder 162 is used to block the product to be gluing from continuing to be transported on the conveying component 110.
[0037] like Figure 4 As shown, as the fourth embodiment of the present application, a dispensing device 200 is disclosed, which includes the dispensing structure 100 and the machine platform 210 as described in any of the above embodiments, and the dispensing structure 100 is arranged on the machine platform 210.
[0038] It should be noted that the concept of this application can form a large number of embodiments, but the length of the application document is limited and it is impossible to list them one by one. Therefore, under the premise of no conflict, the embodiments or technical features described above can be arbitrarily combined to form new embodiments. After the embodiments or technical features are combined, the original technical effects will be enhanced.
[0039] The above content is a further detailed description of the present application in conjunction with specific optional implementation methods, and the specific implementation of the present application cannot be considered to be limited to these descriptions. For ordinary technicians in the technical field to which the present application belongs, several simple deductions or substitutions can be made without departing from the concept of the present application, which should be considered to fall within the scope of protection of the present application.
Claims
1. A dispensing structure, characterized in that: The dispensing structure includes: Conveying components, used to convey the products to be dispensed; a dispensing assembly, disposed on the conveying assembly, for dispensing glue on the product to be dispensed conveyed by the conveying assembly; and A detection component is provided on the conveying component, and is used to detect the products after dispensing, and record the dispensing products whose dispensing accuracy does not meet the preset requirements; The detection component includes a camera module and a judgment and recording module. The camera module captures the image of the product after dispensing. The judgment and recording module judges whether the dispensing accuracy of the product after dispensing meets the preset requirements based on the image, and records the dispensing products that do not meet the preset requirements.
2. The dispensing structure according to claim 1, characterized in that: The dispensing structure includes a three-axis module, which is connected to the dispensing component. The dispensing component is arranged on the three-axis module. The three-axis module is used to control the dispensing component to move above the product to be dispensed to realize the dispensing operation.
3. The dispensing structure according to claim 2, characterized in that: The dispensing component includes a sensor, which is arranged on the side of the three-axis module away from the detection component; the dispensing structure includes a first photoelectric sensor and a first blocking cylinder, and the first photoelectric sensor is arranged on the side of the first blocking cylinder away from the sensor. The first photoelectric sensor is connected to the three-axis module and the first blocking cylinder; the first photoelectric sensor is used to sense the transport vehicle of the conveying component, and control the first blocking cylinder to lift upward, blocking the product to be dispensed from continuing to be conveyed on the conveying component, and sending a signal to the three-axis module, so that the three-axis module controls the dispensing component to move above the product to be dispensed to realize the dispensing operation.
4. The dispensing structure according to claim 3, characterized in that: The dispensing structure also includes a lifting component and a first fixing component. The transmission component includes a conveyor line and a transport vehicle arranged on the conveyor line. The product to be dispensed is arranged on the transport vehicle. The lifting component is used to lift the transport vehicle. The first fixing component clamps and fixes the product to be dispensed on the transport vehicle. The dispensing component dispenses glue on the product to be dispensed clamped and fixed by the first fixing component.
5. The dispensing structure according to claim 4, characterized in that: The dispensing component also includes a sensor, which is arranged on a side of the three-axis module away from the detection component, and is used to detect the inflow and outflow of the transport vehicle.
6. The dispensing structure according to claim 2, characterized in that: The dispensing assembly includes at least four dispensing cylinders. The three-axis module controls the dispensing cylinders to move forward, backward, left and right. Each dispensing cylinder performs two dispensing operations. A detachable receiving portion is provided under the dispensing cylinder to receive the glue dripping from the dispensing cylinder.
7. The dispensing structure according to claim 1, characterized in that: The detection component includes a second fixing component, a second photoelectric sensor and a second blocking cylinder. The second fixing component is arranged on the conveying component and is used to clamp the product after dispensing to achieve fixation. The second blocking cylinder is used to prevent the product to be dispensed from continuing to be conveyed on the conveying component.
8. The dispensing structure according to claim 1, characterized in that: The detection component also includes a light source, which is a ring-shaped light source. When the product after dispensing glue moves to the middle position of the ring-shaped light source, the camera module captures an image.
9. The dispensing structure according to claim 8, characterized in that: The detection component includes a second fixing component, a second photoelectric sensor and a second blocking cylinder. The second fixing component is arranged on the conveying component to fix the product after dispensing, and the second blocking cylinder is used to prevent the product to be dispensed from continuing to be conveyed on the conveying component.
10. A dispensing device, characterized in that: It comprises a dispensing structure and a machine platform as described in any one of claims 1 to 9, wherein the dispensing structure is arranged on the machine platform.