Round basket high-throwing rolling mechanism of cleaning tank

Through the cleaning tank round basket high throw rolling mechanism combined with the high throw rack and the rolling drive motor, the problem that the cleaning tank round basket rolling mechanism cannot be rolled high is solved, and efficient cleaning and equipment stability are achieved, and different cleaning needs are met.

CN223197617UActive Publication Date: 2025-08-08SHENZHEN XINCHENGNUO ENVIRONMENTAL PROTECTION IND CO LTD
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Patent Information

Application Number
CN202421654435.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-13
Publication Date
2025-08-08
Estimated Expiration
2034-07-13

AI Technical Summary

Technical Problem

The existing cleaning tank round basket rolling mechanism cannot achieve high rolling, resulting in low cleaning efficiency and metal particles contaminate the cleaning liquid, which cannot meet the high-quality cleaning needs.

Method used

The high-throwing frame, rolling drive motor, cylinder, rolling shaft and multi-stage fluoroelastic ring drive wheel design is adopted to realize the high-throwing and internal throwing of the washbasket. Through the cooperation of the rolling mechanism and cylinder, the throwing speed and height of the washbasket are controlled, and combined with the wear resistance and elasticity of the multi-stage fluoroelastic ring, the transmission stability is ensured.

Benefits of technology

It significantly improves cleaning efficiency and effect, reduces mechanical vibration and noise, enhances the stability and adaptability of the equipment, and is suitable for cleaning tanks of all sizes.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the field of industrial cleaning equipment, and discloses a cleaning tank round basket high-throwing rolling mechanism which comprises an L-shaped high-throwing frame, a mounting frame is arranged at the top of one side of the high-throwing frame, a rolling driving motor is fixedly embedded in an inner cavity of the mounting frame, linear sliding blocks are fixedly connected to the two ends of one side of the mounting frame, and the linear sliding blocks are fixedly connected to the two ends of the mounting frame. A high-throwing air cylinder is fixedly connected to the bottom face of a mounting frame in the high-throwing frame and connected with the high-throwing frame through an air cylinder pushing shaft, a washing basket is arranged on the side, away from the linear sliding block, of the high-throwing frame, and mounting plates are fixedly connected to the left end and the right end of the bottom of the high-throwing frame correspondingly; according to the device, dynamic cleaning is achieved through a high throwing air cylinder, the cleaning efficiency and effect are improved, a multi-stage fluororubber ring driving wheel is adopted, the durability and stability are enhanced, and the device is convenient to use, high in practicability and high in practicability. The device can be flexibly applied to various cleaning tanks.
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Description

Technical Field

[0001] The utility model relates to the field of industrial cleaning equipment, in particular to a high-throw rolling mechanism for a circular basket of a cleaning trough. Background Art

[0002] A cleaning tank is a device or container specifically designed for cleaning items. It typically contains a tank for holding a cleaning fluid (such as water or detergent solution), as well as possible heating, stirring, spraying, and other auxiliary cleaning functions. Cleaning tanks are widely used in various fields of industrial production and daily life, such as food processing, medical devices, and electronic components. These fields require extremely high cleaning efficiency and cleanliness to ensure product quality and safety. Their primary purpose is to remove dirt, oil stains, and residues from the surface of items for cleaning, disinfection, or pretreatment purposes.

[0003] Currently on the market, the rolling mechanism of the circular basket of the cleaning trough mostly adopts metal gear transmission or sprocket chain transmission. These traditional transmission methods realize the rotational motion of the cleaning basket to a certain extent, but they inevitably produce metal particles during the rotation transmission process. Once these metal particles are mixed into the cleaning liquid, they will have a serious impact on the quality of the cleaned parts. Moreover, the design of the conventional circular basket rolling mechanism is often limited to rotation inside the cleaning liquid, and it is impossible to effectively realize the high-throw rolling of the cleaning basket, that is, the cleaning basket cannot be fully thrown out of the liquid surface during the rotation process, which cannot meet customers' demand for high-quality cleaning parts. For this reason, we proposed a high-throw rolling mechanism for the circular basket of the cleaning trough. Utility Model Content

[0004] In view of the deficiencies in the prior art, the utility model provides a high-throw rolling mechanism for a circular basket of a cleaning trough, which solves the above-mentioned problems.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a high-throw rolling mechanism for a circular basket in a washing tank, comprising a high-throw frame, the high-throw frame being L-shaped, a mounting frame being provided on the top of one side of the high-throw frame, a rolling drive motor being fixedly embedded in the inner cavity of the mounting frame, a linear slider being fixedly connected to both ends of one side of the mounting frame, a high-throw cylinder being fixedly connected to the bottom surface of the mounting frame in the high-throw frame, the high-throw cylinder being connected to the high-throw frame through a cylinder driving shaft, a washing basket being provided on the side of the high-throw frame away from the linear slider, a mounting plate being fixedly connected to the left and right ends of the bottom of the high-throw frame, and further comprising:

[0006] There are two rolling shafts, which are symmetrically arranged at the bottom of the inner side of the high-throw frame away from the linear slider, and are used to drive the washing basket to rotate;

[0007] The rolling mechanism is arranged on the side of the high-throw frame and below the corresponding mounting frame, and is used to drive the rolling shaft to rotate.

[0008] Preferably, two rolling shafts are rotatably connected between the two mounting plates corresponding to the lower end of the high-throw frame.

[0009] Preferably, the rolling mechanism includes a drive chain, a drive sprocket, a rolling sprocket and a gasket. The side of the rolling drive motor away from the linear slider is fixedly connected to the drive sprocket through a rotating shaft. The two rolling shafts extend from one end close to the linear slider to the other side of the mounting plate and are fixedly connected to the rolling sprocket. Gaskets are fixedly connected between the two mounting plates at both ends of the rolling shaft, and a drive chain is meshed between the two rolling sprockets and the drive sprocket.

[0010] Preferably, the rolling mechanism further comprises a tensioning sprocket, and the middle of one side of the mounting plate close to the linear slider is rotatably connected to the tensioning sprocket, and the tensioning sprocket is located on the outer side of the drive chain and meshes with the drive chain.

[0011] Preferably, a multi-stage fluororubber ring driving wheel is fixedly connected between the two gaskets at both ends of the two rolling shafts, and a washing basket is rotatably clamped between the four multi-stage fluororubber ring driving wheels.

[0012] Preferably, both ends of the washing basket are in annular shape, and both outer sides of the washing basket have a rough structure.

[0013] Preferably, expansion sleeves are fixed on both sides of the mounting plates corresponding to the side surfaces of the two rolling shafts, and expansion sleeves are fixed on the side surfaces of the rolling shafts corresponding to the two multi-stage fluororubber ring driving wheels away from the gaskets. The gaskets are frustum-shaped, and the area of the gasket on one side close to the multi-stage fluororubber ring driving wheel is smaller than the area of the other side.

[0014] Compared with the prior art, the utility model provides a high-throw rolling mechanism for a circular basket in a cleaning tank, which has the following beneficial effects:

[0015] The high-throw rolling mechanism of the circular basket in the washing trough realizes the high-throwing and internal tossing of the washing basket in the cleaning liquid through the up and down movement of the high-throwing cylinder. This dynamic cleaning method can more fully stir the cleaning liquid, so that the dirt particles and detergent in the cleaning liquid are more evenly distributed on the surface of the items in the washing basket, thereby significantly improving the cleaning efficiency and cleaning effect.

[0016] The high-throw rolling mechanism of the circular basket of the cleaning trough adopts a multi-stage fluororubber ring drive wheel design, which has excellent chemical corrosion resistance. Its good elasticity and wear resistance reduce mechanical vibration and noise, and improve the operating stability and durability of the equipment. Because the chain will be continuously stretched during operation, causing the chain to relax, the tensioning state of the drive chain can be maintained by adjusting the tensioning sprocket to ensure the stability of the drive chain during the transmission process.

[0017] This device is a high-throw rolling mechanism for a circular basket in a cleaning tank. By adjusting the movement frequency and amplitude of the high-throw cylinder, the throwing speed and height of the washing basket can be conveniently controlled, thereby adapting to the cleaning needs of items of different types and different degrees of contamination. In addition, its structural design is compact and easy to install, and it can be flexibly applied to cleaning tanks of various sizes, thereby improving the adaptability and flexibility of the equipment. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the structure of the utility model;

[0019] Figure 2 This is a schematic diagram of the rolling mechanism structure of the utility model;

[0020] Figure 3 This is a side structural diagram of the utility model;

[0021] Figure 4 This is a schematic diagram of the structure of the multi-stage fluororubber ring drive wheel of the utility model.

[0022] In the figure: 1. High-throw frame; 2. Rolling drive motor; 3. Linear slider; 4. High-throw cylinder; 5. Rolling shaft; 6. Wash basket; 7. Drive chain; 8. Drive sprocket; 9. Rolling sprocket; 10. Gasket; 11. Tensioning sprocket; 12. Multi-stage fluororubber ring drive wheel; 13. Mounting plate. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] See also Figure 1-4 A high-throw rolling mechanism for a circular basket in a cleaning tank includes a high-throw frame 1. The high-throw frame 1 is L-shaped. A mounting frame is provided on the top of one side of the high-throw frame 1. A rolling drive motor 2 is fixedly embedded in the inner cavity of the mounting frame. A linear slider 3 is fixedly connected to both ends of one side of the mounting frame. A high-throw cylinder 4 is fixedly connected to the bottom surface of the mounting frame in the high-throw frame 1. The high-throw cylinder 4 is connected to the high-throw frame 1 through a cylinder driving shaft. A washing basket 6 is provided on the side of the high-throw frame 1 away from the linear slider 3. The left and right ends of the bottom of the high-throw frame 1 are fixedly connected to mounting plates 13. It also includes:

[0025] There are two rolling shafts 5, which are symmetrically arranged at the bottom of the inner side of the high throwing frame 1 away from the linear slider 3, and are used to drive the washing basket 6 to rotate;

[0026] The rolling mechanism is arranged on the side of the high-throw frame 1 below the corresponding mounting frame, and is used to drive the rolling shaft 5 to rotate.

[0027] Furthermore, two rolling shafts 5 are rotatably connected between the two mounting plates 13 at the lower end of the high-throw frame 1 .

[0028] Furthermore, the rolling mechanism includes a drive chain 7, a drive sprocket 8, a rolling sprocket 9 and a gasket 10. The side of the rolling drive motor 2 away from the linear slider 3 is fixedly connected to the drive sprocket 8 through a rotating shaft. The two rolling shafts 5 extend from one end close to the linear slider 3 to the other side of the mounting plate 13 and are fixedly connected to the rolling sprocket 9. Gaskets 10 are fixedly connected between the two mounting plates 13 at both ends of the rolling shaft 5. The drive chain 7 is meshed between the two rolling sprockets 9 and the drive sprocket 8.

[0029] Furthermore, the rolling mechanism also includes a tensioning sprocket 11, and the middle of the side of the mounting plate 13 close to the linear slider 3 is rotatably connected to the tensioning sprocket 11. The tensioning sprocket 11 is located on the outer side of the drive chain 7 and is engaged with the drive chain 7.

[0030] Furthermore, a multi-stage fluororubber ring driving wheel 12 is fixedly connected between two gaskets 10 corresponding to the two ends of the two rolling shafts 5, and a washing basket 6 is rotatably clamped between the four multi-stage fluororubber ring driving wheels 12.

[0031] Furthermore, both ends of the washing basket 6 are in annular shape, and both outer sides of the washing basket 6 have a rough structure.

[0032] Furthermore, expansion sleeves are fixed on both sides of the mounting plates 13 corresponding to the side surfaces of the two rolling shafts 5, and expansion sleeves are fixed on the side surfaces of the rolling shafts 5 corresponding to the two multi-stage fluororubber ring drive wheels 12 away from the gasket 10. The gasket 10 is frustum-shaped, and the area of the gasket 10 on one side close to the multi-stage fluororubber ring drive wheel 12 is smaller than the area of the other side.

[0033] Working principle: The high-throw rolling mechanism of the circular basket of the cleaning tank realizes its function through the cooperation of a series of precise components. When the device is needed to work, the high-throw frame 1 is first connected to the cleaning frame through the linear slider 3 to achieve stable installation and movement of the mechanism in the cleaning tank, and the rolling drive motor 2 is started. The driving sprocket 8 fixed on its output shaft is driven to rotate by the rotating shaft. The rotating driving sprocket 8 drives the driving chain 7 meshed with it to drive it to rotate. The rotation of the driving chain 7 further drives the rolling sprocket 9 meshed with it to rotate. At the same time, in order to ensure the stability and efficiency of the driving chain 7 during the transmission process, a tensioning sprocket 11 is provided to tension the chain to prevent The chain drive fails, and the rolling sprocket 9 is fixed to the rolling shaft 5 through an expansion sleeve. When the rolling sprocket 9 rotates, it generates friction contact with the wash basket 6 through multiple multi-stage fluororubber ring drive wheels 12 fixed on the rolling shaft 5, and uses friction to drive the wash basket to rotate. The high-throw cylinder 4 is connected to the high-throw frame 1 through a floating joint thread, and its movement is controlled by a solenoid valve. When the high-throw cylinder 4 moves up and down, it drives the entire high-throw frame 1 and the connected wash basket 6 to move up and down, realizing the high throwing of the wash basket and the internal throwing of the liquid, thereby enhancing the cleaning effect. At the same time, the throwing speed and height of the wash basket can be controlled by adjusting the movement frequency and amplitude of the cylinder to achieve the best cleaning effect.

[0034] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A high-throw rolling mechanism for a circular basket of a cleaning tank, comprising a high-throw frame (1), characterized in that: The high-throw frame (1) is L-shaped, a mounting frame is provided on the top of one side of the high-throw frame (1), a rolling drive motor (2) is fixedly embedded in the inner cavity of the mounting frame, and both ends of one side of the mounting frame are fixedly connected to linear sliders (3), a high-throw cylinder (4) is fixedly connected to the bottom surface of the mounting frame in the high-throw frame (1), and the high-throw cylinder (4) is connected to the high-throw frame (1) through a cylinder driving shaft, a washing basket (6) is provided on the side of the high-throw frame (1) away from the linear slider (3), and the left and right ends of the bottom of the high-throw frame (1) are fixedly connected to mounting plates (13), and further comprising: Two rolling shafts (5) are symmetrically arranged at the bottom of the inner side of the high-throw frame (1) away from the linear slider (3) and are used to drive the washing basket (6) to rotate; The rolling mechanism is arranged on the side of the high-throw frame (1) below the corresponding mounting frame and is used to drive the rolling shaft (5) to rotate.

2. The high-throw rolling mechanism for a circular basket in a cleaning tank according to claim 1, characterized in that: Two rolling shafts (5) are rotatably connected between the two mounting plates (13) corresponding to the lower ends of the high-throw frame (1).

3. The high-throw rolling mechanism for a circular basket in a cleaning tank according to claim 1, characterized in that: The rolling mechanism comprises a driving chain (7), a driving sprocket (8), a rolling sprocket (9) and a gasket (10); the side of the rolling driving motor (2) away from the linear slider (3) is fixedly connected to the driving sprocket (8) via a rotating shaft; one end of the two rolling shafts (5) close to the linear slider (3) extends to the other side of the mounting plate (13) and is fixedly connected to the rolling sprocket (9); the two ends of the rolling shaft (5) corresponding to the two mounting plates (13) are fixedly connected with a gasket (10); and the driving chain (7) is meshed between the two rolling sprockets (9) and the driving sprocket (8).

4. The high-throw rolling mechanism for a circular basket in a cleaning tank according to claim 3, characterized in that: The rolling mechanism further includes a tensioning sprocket (11), and the mounting plate (13) is rotatably connected to the tensioning sprocket (11) at the middle of one side close to the linear slider (3). The tensioning sprocket (11) is located on the outer side of the drive chain (7) and is meshed with the drive chain (7).

5. The high-throw rolling mechanism for a circular basket in a cleaning tank according to claim 3, characterized in that: A multi-stage fluororubber ring drive wheel (12) is fixedly connected between the two ends of the two rolling shafts (5) and the corresponding two gaskets (10), and a washing basket (6) is rotatably connected between the four multi-stage fluororubber ring drive wheels (12).

6. The high-throw rolling mechanism for a circular basket in a cleaning tank according to claim 5, characterized in that: Both ends of the washing basket (6) are in annular shape, and both outer sides of the washing basket (6) have a rough structure.

7. The high-throw rolling mechanism for a circular basket in a cleaning tank according to claim 4, characterized in that: Expansion sleeves are fixed on both sides of the mounting plates (13) corresponding to the side surfaces of the two rolling shafts (5), and expansion sleeves are fixed on the side surfaces of the rolling shafts (5) corresponding to the two multi-stage fluororubber ring drive wheels (12) away from the gasket (10). The gasket (10) is truncated cone-shaped, and the area of the gasket (10) on one side close to the multi-stage fluororubber ring drive wheel (12) is smaller than the area of the other side.