Automatic equipment for removing spray paint on surface of neodymium iron boron magnetic steel by using pulse laser
Through pulsed laser automation equipment combined with vacuum cleaning system, the efficiency and accuracy of neodymium iron boron magnetic steel surface painting cleaning is solved, and efficient and environmentally friendly paint removal effect is achieved.
Patent Information
- Application Number
- CN202421723088.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-07-19
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-07-19
AI Technical Summary
When existing equipment cleans the surface of neodymium iron boron magnetic steel, there are problems of insufficient cleaning efficiency and positioning accuracy, and traditional methods have risks of environmental pollution and damage.
Automatic equipment that uses pulsed laser to remove NdFeB magnet surface painting, including laser smoke purifiers and laser cleaning stations, combined with vacuum pipes and dust positioning covers, realizes the precise positioning of laser cleaning heads and smoke extraction integration, and achieves the precise movement and cleaning of workpieces through linear motor guides and adjustment fixtures.
Efficient and accurate paint position cleaning is achieved, environmental pollution and production costs are reduced, and damage to the magnetic steel surface is avoided.
Smart Images

Figure CN223197657U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of laser cleaning, in particular to an automated device for removing paint from the surface of NdFeB magnets by using pulse laser. Background Art
[0002] During the production process, the surface of NdFeB magnets is often painted to protect it from corrosion and oxidation. However, during subsequent processing or use, the painted magnet surface may need to be cleaned to remove the unwanted paint layer. This is especially important when the paint position is incorrect or needs to be adjusted.
[0003] Traditional methods for cleaning the surface of NdFeB magnets after spraying paint often rely on chemical or mechanical cleaning. While these methods can meet cleaning requirements to a certain extent, they have many shortcomings. For example, chemical cleaning methods require large amounts of chemical reagents, which is not only costly but also harmful to the environment and operators. Mechanical cleaning methods, while less expensive, are inefficient and prone to damage to the magnet surface. Laser cleaning utilizes a high-energy laser beam to illuminate the material surface, rapidly vaporizing or stripping away surface contaminants, thereby achieving the purpose of surface cleaning. Compared with traditional cleaning methods, laser cleaning offers advantages such as high safety, good environmental performance, non-contact operation, no consumables, and high precision, making it particularly suitable for high-precision and demanding cleaning applications.
[0004] In the existing technology, there are few laser cleaning devices on the market for cleaning the paint spraying on the surface of NdFeB magnets, and most of the devices still have shortcomings in cleaning efficiency and positioning accuracy, which is not conducive to practical use. Utility Model Content
[0005] The purpose of the utility model is to solve the shortcomings of most equipment in the prior art in terms of cleaning efficiency and positioning accuracy, and to propose an automated equipment for removing paint from the surface of NdFeB magnets using pulsed laser.
[0006] In order to achieve the above-mentioned purpose, the present invention adopts the following technical solutions: an automated equipment for removing paint from the surface of neodymium iron boron magnets by using pulsed laser, comprising a laser smoke purifier and a laser cleaning station, a dust suction pipe is connected between the laser cleaning station and the laser smoke purifier, a dustproof positioning cover is bolted to the end surface of the dust suction pipe, a laser cleaning head is provided inside the laser cleaning station, a load-bearing processing table is provided inside the laser cleaning station, a linear motor guide rail is provided on the surface of the linear motor guide rail, a workpiece body is provided on the surface of the workpiece body, and the surface of the workpiece body is against the bottom surface of the dustproof positioning cover.
[0007] Preferably, a first linear guide rail is bolted to the surface of the load-bearing processing table, a second linear guide rail is slidably provided on the surface of the first linear guide rail in a vertical direction, and a laser cleaning head is connected to the end of the second linear guide rail.
[0008] Preferably, an adjusting jig is provided in sliding connection with the surface of the linear motor guide rail, and the adjusting jig abuts against the surface of the workpiece body.
[0009] Preferably, a control panel is bolted onto the outside of the laser cleaning station, and the control panel is electrically connected to the first linear guide rail and the second linear guide rail.
[0010] Preferably, the surface of the linear motor guide rail is bolted to the surface of the load-bearing processing table, and the engagement position between the adjustment fixture and the linear motor guide rail is an I-shaped groove.
[0011] Preferably, one end of the dust suction duct away from the protective positioning cover is connected to the side of the laser smoke purifier, and the dust suction duct passes through the interior of the dust-proof positioning cover.
[0012] Preferably, the first linear guide rail and the linear motor guide rail are respectively located on both sides of the top surface of the load-bearing processing table, and the edges of the surface of the load-bearing processing table are rounded.
[0013] Beneficial effects
[0014] In the utility model, a laser smoke purifier and a laser cleaning station are used to clean the surface of the workpiece body, and smoke is extracted through a dust suction pipe in cooperation with a protective positioning cover. When laser cleaning is performed, the protective positioning cover is abutted against the surface of the workpiece body, so that the edge of the protective positioning cover is abutted against the edge of the surface of the workpiece body, so that the laser cleaning head is cleaned along the edge of the protective positioning cover during laser cleaning, thereby realizing the physical positioning of the cleaning position and realizing an integrated structure of laser positioning cleaning and smoke extraction when the workpiece body surface is cleaned. The cleaning efficiency is high, the positioning is accurate, and it is convenient for rapid cleaning of the paint spraying position of the workpiece body. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 This is a surface structure diagram of the load-bearing processing table of the utility model;
[0016] Figure 2 This is a top view of the surface of the load-bearing processing table of the present utility model;
[0017] Figure 3 It is a three-dimensional structural diagram of the utility model;
[0018] Figure 4 This is a structural diagram of the laser cleaning head of the present utility model.
[0019] Legend:
[0020] 1. Laser fume purifier; 2. Laser cleaning station; 3. Laser cleaning head; 4. Control panel; 5. Workpiece body; 6. Load-bearing processing table; 7. Linear motor guide rail; 8. Adjustment fixture; 9. Protective positioning cover; 10. First linear guide rail; 11. Second linear guide rail; 12. Dust collection duct. DETAILED DESCRIPTION
[0021] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific embodiments and drawings. However, the following embodiments are only preferred embodiments of the present invention and are not exhaustive. Based on the embodiments in the implementation manner, other embodiments obtained by those skilled in the art without creative work are all within the scope of protection of the present invention.
[0022] The specific embodiments of the present utility model are described below with reference to the accompanying drawings. Specific embodiment one:
[0024] Reference Figure 1-4 , an automated equipment for removing paint from the surface of NdFeB magnets by using pulsed laser, comprising a laser smoke purifier 1 and a laser cleaning station 2, a dust suction pipe 12 is connected between the laser cleaning station 2 and the laser smoke purifier 1, a dustproof positioning cover is bolted to the surface of the end of the dust suction pipe 12, the end of the dust suction pipe 12 away from the protective positioning cover 9 is connected to the side of the laser smoke purifier 1, the dust suction pipe 12 is passed through the inside of the dustproof positioning cover, and is mainly used to clean the oxide layer or oil stain on the surface of the workpiece. The cleaning range and height are set according to different workpieces. When performing laser cleaning, By abutting the protective positioning cover 9 against the surface of the workpiece body 5, the edge of the protective positioning cover 9 abuts against the edge of the surface of the workpiece body 5, so that the laser cleaning head 3 cleans along the edge of the protective positioning cover 9 during laser cleaning, achieving physical positioning of the cleaning position, and realizing an integrated structure of laser positioning cleaning and smoke extraction when cleaning the surface of the workpiece body 5. The cleaning efficiency is high, the positioning is precise, and the paint spraying position of the workpiece body 5 is quickly cleaned. The smoke and exhaust gas generated during the cleaning process are purified by the laser smoke purifier 1, effectively reducing pollution to the environment. At the same time, laser cleaning technology is more energy-efficient than traditional cleaning methods and reduces production costs.
[0025] When the laser cleaning head 3 is used to clean the surface of the workpiece, since the laser cleaning head 3 is provided inside the laser cleaning station 2, a load-bearing processing table 6 is provided inside the laser cleaning station 2, and a linear motor guide rail 7 is provided on the surface of the load-bearing processing table 6. The surface of the linear motor guide rail 7 is provided with a workpiece body 5, and the surface of the workpiece body 5 is against the bottom surface of the dustproof positioning cover. The surface of the linear motor guide rail 7 is slidably connected with an adjusting fixture 8, and the adjusting fixture 8 is against the surface of the workpiece body 5. The surface of the linear motor guide rail 7 is moved by the adjusting fixture 8, and the workpiece body 5 is placed on the surface of the adjusting fixture 8. The movement is controlled by the linear motor guide rail 7 to adjust the position of the workpiece body 5. A first linear guide 10 is bolted to the surface of the table 6, and a second linear guide 11 is slidingly provided on the surface of the first linear guide 10 in a vertical direction. A laser cleaning head 3 is connected to the end of the second linear guide 11. The first linear guide 10 and the linear motor guide 7 are respectively located on both sides of the top surface of the load-bearing processing table 6. The edges of the surface of the load-bearing processing table 6 are all rounded. The laser cleaning head 3 slides in the vertical direction of the first linear guide 10 and the second linear guide 11 to accurately clean the surface of the workpiece body 5. The pulsed laser acts on the surface of the workpiece. Through the high energy density and short pulse time of the laser, the paint layer on the surface is instantly vaporized to achieve contactless and damage-free cleaning.
[0026] To facilitate the control of the entire device, a control panel 4 is bolted to the outside of the laser cleaning station 2. The control panel 4 is electrically connected to the first linear guide 10 and the second linear guide 11. The surface of the linear motor guide 7 is bolted to the surface of the load-bearing processing table 6. The adjustment fixture 8 and the linear motor guide 7 are engaged in an I-shaped groove. The operation of the entire equipment is controlled by the control panel 4. The operator can set and adjust parameters such as the sliding speed of the first linear guide 10 and the second linear guide 11, the laser power and pulse frequency of the laser cleaning head 3 through the control panel 4 to meet different workpieces and cleaning requirements. Specific embodiment two:
[0028] Reference Figure 1-4 When the entire device is in actual use, the laser smoke purifier 1 adopts a turbo blower inside, an aluminum alloy body, strong suction, low noise, small vibration, and an internal pulse backblowing cleaning system. The filter element can be reused after cleaning, and the spraying method sprays at multiple angles, which is more thorough.
[0029] In summary:
[0030] A laser smoke purifier 1 and a laser cleaning station 2 are used to clean the surface of the workpiece body 5, and smoke is extracted through the dust suction pipe 12 in cooperation with the protective positioning cover 9. During laser cleaning, the protective positioning cover 9 is pressed against the surface of the workpiece body 5, so that the edge of the protective positioning cover 9 is pressed against the edge of the surface of the workpiece body 5, so that the laser cleaning head 3 is cleaned along the edge of the protective positioning cover 9 during laser cleaning, thereby achieving physical positioning of the cleaning position and realizing an integrated structure of laser positioning cleaning and smoke extraction when the surface of the workpiece body 5 is cleaned. The cleaning efficiency is high, the positioning is accurate, and it is convenient for rapid cleaning of the paint spraying position of the workpiece body 5.
[0031] In the present invention, unless otherwise expressly specified or limited, a first feature being "above" or "below" a second feature may include the first and second features being in direct contact, or may include the first and second features being in contact not directly but through another feature between them. Moreover, a first feature being "above," "above," and "above" a second feature may include the first feature being directly above or obliquely above the second feature, or may simply mean that the first feature is higher in level than the second feature. A first feature being "below," "below," and "below" a second feature may include the first feature being directly below or obliquely below the second feature, or may simply mean that the first feature is lower in level than the second feature.
[0032] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.
Claims
1. An automated device for removing paint from the surface of NdFeB magnets using a pulsed laser, comprising a laser fume purifier (1) and a laser cleaning station (2), characterized in that: A dust suction pipe (12) is connected between the laser cleaning station (2) and the laser smoke purifier (1), and a dustproof positioning cover is bolted to the end surface of the dust suction pipe (12). A laser cleaning head (3) is provided inside the laser cleaning station (2), and a load-bearing processing table (6) is provided inside the laser cleaning station (2). A linear motor guide rail (7) is provided on the surface of the load-bearing processing table (6), and a workpiece body (5) is provided on the surface of the linear motor guide rail (7). The surface of the workpiece body (5) is in contact with the bottom surface of the dustproof positioning cover, and a first linear guide rail (10) is bolted to the surface of the load-bearing processing table (6). A second linear guide rail (11) is provided on the surface of the first linear guide rail (10) for sliding in a vertical direction, and a laser cleaning head (3) is connected to the end of the second linear guide rail (11).
2. The automated equipment for removing paint from the surface of NdFeB magnets using a pulsed laser according to claim 1, characterized in that: An adjusting jig (8) is provided in sliding connection with the surface of the linear motor guide rail (7), and the adjusting jig (8) abuts against the surface of the workpiece body (5).
3. The automated equipment for removing paint from the surface of NdFeB magnets using a pulsed laser according to claim 1, characterized in that: The laser cleaning station (2) is externally bolted with a control panel (4), and the control panel (4) is electrically connected to the first linear guide rail (10) and the second linear guide rail (11).
4. The automated equipment for removing paint from the surface of NdFeB magnets using a pulsed laser according to claim 2, characterized in that: The surface of the linear motor guide rail (7) is bolted to the surface of the load-bearing processing platform (6), and the engagement position of the adjustment fixture (8) and the linear motor guide rail (7) is an I-shaped groove.
5. The automated equipment for removing paint from the surface of NdFeB magnets using pulsed laser according to claim 1, characterized in that: One end of the dust suction pipe (12) away from the protective positioning cover (9) is connected to the side of the laser smoke purifier (1), and the dust suction pipe (12) passes through the interior of the dustproof positioning cover.
6. The automated equipment for removing paint from the surface of NdFeB magnets using a pulsed laser according to claim 1, characterized in that: The first linear guide rail (10) and the linear motor guide rail (7) are respectively located on both sides of the top surface of the load-bearing processing platform (6), and the surface edges of the load-bearing processing platform (6) are all rounded.