Efficient multi-aperture wire drawing device for electromagnetic wire
By introducing a tensioning structure into the electromagnetic wire drawing device, the pressure-bearing spring is used to push the movable plate and push rod to move, effectively tightening the electromagnetic wire, solving the problem of shaking during the drawing process, and improving the processing effect.
Patent Information
- Application Number
- CN202422173453.6
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-05
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-05
AI Technical Summary
The existing electromagnetic wire drawing device does not have a pre-tensioning device after heating, causing the electromagnetic wire to shake during the drawing process, affecting the processing effect.
A tensioning structure including a mounting plate, a load-bearing plate, a buffer cylinder, a pressure-bearing spring, a movable plate, a push rod and a pressure roller are designed. The movable plate is driven by the elastic force of the pressure-bearing spring, and the U-shaped seat is moved, so that the pressure roller applies pressure to the electromagnetic wire to ensure smooth movement of the electromagnetic wire.
It effectively reduces the poor processing conditions caused by shaking during the wire drawing process, and improves the drawing effect.
Smart Images

Figure CN223197757U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of electromagnetic wire processing, and particularly relates to a high-efficiency multi-aperture wire drawing device for electromagnetic wires. Background Art
[0002] Electromagnetic wire, also known as winding wire, is an insulated wire used to manufacture coils or windings in electrical products. During the processing of electromagnetic wire, the initial width of the electromagnetic wire is uniformly standardized. However, in the subsequent use, according to the different needs of customers, the electromagnetic wire needs to be processed into different diameters. This requires a wire drawing step: that is, the electromagnetic wire to be processed is preheated, and then the electromagnetic wire is processed into the required size through a wire drawing die.
[0003] Publication number CN216779877U discloses an efficient multi-aperture wire drawing device for electromagnetic wire, including a feeding device, a preheating device, a forming device and a collecting device, the feeding device including a first reel and a first rotating motor for driving the first reel to rotate, one end of the electromagnetic wire to be processed is connected to the first reel, the preheating device includes a shell and a heating element connected to the shell, the shell is provided with a through hole, the through hole is adapted to the cross-sectional shape and size of the electromagnetic wire to be processed, the forming device includes a forming base and several mounting bases connected to the forming base, the forming base is provided with a hollow groove, the hollow groove passes through the forming base, the mounting base is provided with a shaped hole passing through the mounting base, the aperture of the cross section of one end of the shaped hole is larger than the aperture of the cross section of the other end, and the aperture size of the shaped holes in different mounting bases is different, the collecting device includes a second reel and a second rotating motor for driving the second reel to rotate.
[0004] By arranging protective pads on the left and right sides of the mounting base, the mounting base can be protected to avoid relative sliding between the mounting bases, which affects the processing effect of the electromagnetic wire. However, there is no device for pre-tightening the electromagnetic wire. Since the structure of the electromagnetic wire softens after heating, if pre-tightening is not performed, the electromagnetic wire will shake when passing through the forming hole, affecting the drawing effect of the electromagnetic wire. Utility Model Content
[0005] The purpose of the utility model is to provide a high-efficiency multi-aperture electromagnetic wire drawing device to solve the problems raised in the above background technology.
[0006] In order to achieve the above purpose, the present invention provides the following technical solutions:
[0007] An efficient multi-aperture electromagnetic wire drawing device comprises two symmetrically arranged mounting plates;
[0008] The top and bottom of one end of the two mounting plates facing each other are both constructed with bearing plates, the bearing plates are staggered, and tensioning structures are fixedly installed at equal distances between the facing surfaces of the bearing plates;
[0009] The tensioning structure includes a buffer cylinder with a cavity provided inside, one end of the buffer cylinder is fixedly connected to the bearing plate, a pressure spring is provided in the cavity, one end of the pressure spring is fixedly connected to the inner wall of the buffer cylinder, and the other end of the pressure spring is fixedly connected to a movable plate, a push rod is fixedly installed in the center of a side of the movable plate away from the pressure spring, the push rod extends out of the buffer cylinder at one end away from the movable plate and is fixedly connected to a U-shaped seat, a rotating shaft is rotatably installed in the U-shaped seat, a pressure roller is fixedly installed on the outer edge surface of the rotating shaft, and an annular positioning groove is provided in the center of the outer edge surface of the pressure roller.
[0010] Furthermore, a wire drawing die is detachably mounted in the center between the mounting plates, wire drawing die holes are equidistantly provided in the wire drawing die, and a heating tube is fixedly mounted outside the wire drawing die hole on one side of the wire drawing die.
[0011] Furthermore, a limiting plug shaft is fixedly installed at an equal distance in the center of the upper end surface of the mounting plate, the top two ends of the drawing die are placed on the mounting plate, and positioning holes adapted for the insertion of the limiting plug shaft are opened at equal distances at the top two ends of the drawing die, and a locking nut is threadedly installed on the outer edge surface of the limiting plug shaft.
[0012] Furthermore, a unwinding roller is rotatably mounted on one end of one side of the two mounting plates facing each other, and the unwinding roller is connected to a motor 1 fixedly mounted on one side of the mounting plate. A winding roller is rotatably mounted on the other end of one side of the two mounting plates facing each other, and the winding roller is connected to a motor 2 fixedly mounted on one side of the mounting plate. Separation plates are fixedly mounted at equal distances on the outer edge surfaces of the unwinding roller and the winding roller.
[0013] Furthermore, support legs are installed at both ends of the lower end surfaces of the two mounting plates, a first transverse plate is connected between the support legs arranged at the same end, and a second transverse plate is connected between the support legs arranged at the same side.
[0014] Compared with the prior art, the utility model has the following beneficial effects: thanks to the arrangement of the mounting plate, the bearing plate, the buffer cylinder, the cavity, the pressure spring, the movable plate, the push rod, the U-shaped seat, the rotating shaft, the pressure roller and the annular positioning groove, during the wire drawing process of the electromagnetic wire, the electromagnetic wire can abut against the annular positioning groove, and the elastic force of the pressure spring pushes the movable plate to move, thereby pushing the U-shaped seat to move through the push rod, so that the pressure roller applies pressure to the electromagnetic wire, and the abutment cooperation between the electromagnetic wire and the annular positioning groove can ensure its smooth movement while applying pressure to the electromagnetic wire, thereby reducing the situation where the electromagnetic wire shakes during the wire drawing process and affects the drawing effect. BRIEF DESCRIPTION OF THE DRAWINGS
[0015] Figure 1 It is a structural diagram of the utility model;
[0016] Figure 2 For this utility model Figure 1 sectional view of
[0017] Figure 3 For this utility model Figure 2 A magnified schematic diagram of the structure at center A.
[0018] In the figure: 1. Mounting plate; 2. Support leg; 3. Horizontal plate 1; 4. Horizontal plate 2; 5. Motor 1; 6. Unwinding roller; 7. Motor 2; 8. Winding roller; 9. Separation plate; 10. Drawing die; 11. Limiting plug shaft; 12. Locking nut; 13. Heating tube; 14. Load-bearing plate; 15. Buffer cylinder; 16. Cavity; 17. Pressure spring; 18. Movable plate; 19. Push rod; 20. U-shaped seat; 21. Rotating shaft; 22. Pressure roller; 23. Annular positioning groove. DETAILED DESCRIPTION
[0019] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.
[0020] like Figure 1-Figure 3 As shown, the electromagnetic wire high-efficiency multi-aperture wire drawing device includes two symmetrically arranged mounting plates 1, and the top and bottom ends of one side of the two mounting plates 1 facing each other are both constructed with supporting plates 14, the supporting plates 14 are staggered, and tensioning structures are fixedly installed equidistantly between the facing sides of the supporting plates 14;
[0021] The tensioning structure includes a buffer cylinder 15 with a cavity 16 opened inside, one end of the buffer cylinder 15 is fixedly connected to the bearing plate 14, a pressure spring 17 is provided in the cavity 16, one end of the pressure spring 17 is fixedly connected to the inner wall of the buffer cylinder 15, and the other end of the pressure spring 17 is fixedly connected to a movable plate 18, a push rod 19 is fixedly installed in the center of the movable plate 18 away from the pressure spring 17, the push rod 19 extends out of the buffer cylinder 15 and is fixedly connected to a U-shaped seat 20 at one end away from the movable plate 18, a rotating shaft 21 is rotatably installed in the U-shaped seat 20, a pressure roller 22 is fixedly installed on the outer edge surface of the rotating shaft 21, and a pressure roller 22 is fixedly installed on the outer edge surface of the pressure roller 22. An annular positioning groove 23 is provided. Thanks to the arrangement of the mounting plate 1, the bearing plate 14, the buffer cylinder 15, the cavity 16, the pressure spring 17, the movable plate 18, the push rod 19, the U-shaped seat 20, the rotating shaft 21, the pressure roller 22 and the annular positioning groove 23, during the wire drawing process of the electromagnetic wire, the electromagnetic wire can abut against the annular positioning groove 23, and the elastic force of the pressure spring 17 pushes the movable plate 18 to move, thereby pushing the U-shaped seat 20 to move through the push rod 19, so that the pressure roller 22 applies pressure to the electromagnetic wire, and the abutment between the electromagnetic wire and the annular positioning groove 23 can ensure its smooth movement while applying pressure to the electromagnetic wire.
[0022] like Figure 1 and Figure 2 As shown, a drawing die 10 is detachably installed in the center between the mounting plates 1, drawing die holes are equidistantly provided in the drawing die 10, and a heating tube 13 is fixedly installed on one side of the drawing die 10 outside the drawing die hole, and a limiting plug shaft 11 is fixedly installed at an equal distance in the center of the upper end surface of the mounting plate 1, and the top two ends of the drawing die 10 are placed on the mounting plate 1, and positioning holes for fitting the limiting plug shaft 11 are equidistantly provided at both ends of the top of the drawing die 10, and a locking nut 12 is threadedly installed on the outer edge surface of the limiting plug shaft 11.
[0023] like Figure 1 As shown, a unwinding roller 6 is rotatably mounted on one end of one side of the two mounting plates 1 facing each other, and the unwinding roller 6 is connected to a motor 5 fixedly mounted on one side of the mounting plate 1. A winding roller 8 is rotatably mounted on the other end of the one side of the two mounting plates 1 facing each other, and the winding roller 8 is connected to a motor 7 fixedly mounted on one side of the mounting plate 1. Separation plates 9 are fixedly mounted at equal distances on the outer edge surfaces of the unwinding roller 6 and the winding roller 8.
[0024] like Figure 1 As shown, support legs 2 are installed at both ends of the lower end surfaces of the two mounting plates 1, a cross plate 1 3 is connected between the support legs 2 arranged at the same end, and a cross plate 2 4 is connected between the support legs 2 arranged at the same side.
[0025] Working principle: This electromagnetic wire high-efficiency multi-aperture wire drawing device, when in use, the electromagnetic wire is wound on the outer edge of the unwinding roller 6, and then one end of the electromagnetic wire is passed through the heating tube 13 and into the inside of the wire drawing die hole, and is fixed to the outer edge of the winding roller 8. By starting the motor 1 5 and the motor 2 7, the unwinding roller 6 and the winding roller 8 are rotated to unwind and rewind the electromagnetic wire respectively. In the process of drawing the electromagnetic wire, the electromagnetic wire is heated by the heating tube 13 to soften it, and is drawn into the required diameter size through the wire drawing die hole. During the wire processing process, the electromagnetic wire can abut against the annular positioning groove 23, and the movable plate 18 is pushed to move by the elastic force of the pressure spring 17, thereby pushing the U-shaped seat 20 to move through the push rod 19, so that the pressure roller 22 applies pressure to the electromagnetic wire, and the abutment between the electromagnetic wire and the annular positioning groove 23 can ensure its smooth movement while applying pressure to the electromagnetic wire. The high-efficiency multi-aperture wire drawing device for electromagnetic wire has a reasonable structure, is convenient for applying pressure to the electromagnetic wire, and reduces the situation where the electromagnetic wire shakes during the wire drawing process and affects the drawing effect, and is highly practical.
[0026] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A high-efficiency multi-aperture electromagnetic wire drawing device, comprising two symmetrically arranged mounting plates (1); Its characteristics are: The top and bottom of one end of the two mounting plates (1) facing each other are both constructed with bearing plates (14), the bearing plates (14) are staggered, and tensioning structures are fixedly installed at equal distances between the facing sides of the bearing plates (14); The tensioning structure includes a buffer cylinder (15) with a cavity (16) formed therein, one end of the buffer cylinder (15) is fixedly connected to the bearing plate (14), a pressure spring (17) is provided in the cavity (16), one end of the pressure spring (17) is fixedly connected to the inner wall of the buffer cylinder (15), and the other end of the pressure spring (17) is fixedly connected to a movable plate (18), a push rod (19) is fixedly installed in the center of a side of the movable plate (18) away from the pressure spring (17), the push rod (19) extends out of the buffer cylinder (15) at one end away from the movable plate (18) and is fixedly connected to a U-shaped seat (20), a rotating shaft (21) is rotatably installed in the U-shaped seat (20), a pressure roller (22) is fixedly installed on the outer edge surface of the rotating shaft (21), and an annular positioning groove (23) is provided in the center of the outer edge surface of the pressure roller (22).
2. The high-efficiency multi-aperture electromagnetic wire drawing device according to claim 1, characterized in that: A wire drawing die (10) is detachably mounted in the center between the mounting plates (1), wire drawing die holes are equidistantly provided in the wire drawing die (10), and a heating tube (13) is fixedly mounted on one side of the wire drawing die (10) outside the wire drawing die hole.
3. The high-efficiency multi-aperture electromagnetic wire drawing device according to claim 2, characterized in that: A limiting plug shaft (11) is fixedly installed at an equal distance in the center of the upper end surface of the mounting plate (1), and the top two ends of the wire drawing die (10) are placed on the mounting plate (1), and positioning holes for fitting the limiting plug shaft (11) are opened at equal distances at the top two ends of the wire drawing die (10), and a locking nut (12) is threadedly installed on the outer edge surface of the limiting plug shaft (11).
4. The high-efficiency multi-aperture electromagnetic wire drawing device according to claim 1, characterized in that: A reel (6) is rotatably mounted on one end of one side of the two mounting plates (1) facing each other, and the reel (6) is connected to a motor (5) fixedly mounted on one side of the mounting plate (1). A reel (8) is rotatably mounted on the other end of one side of the two mounting plates (1), and the reel (8) is connected to a motor (7) fixedly mounted on one side of the mounting plate (1). Separation disks (9) are fixedly mounted at equal distances on the outer edge surfaces of the reel (6) and the reel (8).
5. The high-efficiency multi-aperture electromagnetic wire drawing device according to claim 1, characterized in that: Support legs (2) are installed at both ends of the lower end surfaces of the two mounting plates (1); a first transverse plate (3) is connected between the support legs (2) arranged at the same end; and a second transverse plate (4) is connected between the support legs (2) arranged at the same side.
Citation Information
Patent Citations
Efficient multi-aperture wire drawing device for electromagnetic wire
CN216779877U