Aluminum alloy profile extrusion forming device

By introducing a sliding frame and hydraulic rod system into the aluminum alloy profile extrusion molding device, rapid replacement of molds and the use of sealing components are achieved, which solves the problem of difficult mold replacement and improves production efficiency and product quality stability.

CN223197766UActive Publication Date: 2025-08-08HENAN DARUN NEW MATERIAL CO LTD
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Patent Information

Application Number
CN202422043478.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-22
Publication Date
2025-08-08
Estimated Expiration
2034-08-22

AI Technical Summary

Technical Problem

Existing aluminum alloy profile extrusion molding devices cannot quickly replace molds, resulting in low production efficiency, increased costs, unstable product quality and poor production line flexibility.

Method used

An aluminum alloy profile extrusion molding device is designed, using a sliding frame and hydraulic rod system, which can achieve rapid mold replacement through bolt and thread connections, and use sealing components to ensure sealing of the extrusion process and efficient handling of cutting waste.

Benefits of technology

It realizes rapid mold replacement, significantly reduces downtime, improves production efficiency and processing accuracy, reduces labor costs and scrap rates, and enhances the flexibility of the production line and the reliability of the customer delivery period.

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Abstract

The utility model belongs to the technical field of metal processing, and particularly relates to an aluminum alloy section extrusion forming device which comprises a main frame, a second sliding rail is fixedly connected to the top end of the right side of the main frame, a sliding frame is slidably connected to the outer side of the top end of the second sliding rail, and a mounting plate is fixedly connected to the top end of the sliding frame. The inner side of the mounting plate is rotatably connected with two groups of first bolts which are opposite up and down, the outer ends of the right sides of the first bolts are in threaded connection with a shaping plate, one end of the outer side of the middle end of the shaping plate is rotatably connected with a second bolt, and the right side of the second bolt is provided with a sealing assembly; a push rod is slidably connected to the inner side of the first hydraulic rod, an aluminum bar is arranged on the right side of the push rod, and the aluminum bar is slidably connected with the shaping plate. The utility model provides an aluminum alloy profile extrusion forming device, which can obviously reduce the downtime and is simple to operate by quickly replacing a plastic plate.
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Description

Technical Field

[0001] The utility model belongs to the technical field of metal processing, in particular to an aluminum alloy profile extrusion molding device. Background Art

[0002] Aluminum alloy profile extrusion equipment is a key piece of equipment used in the production of aluminum alloy profiles. Extrusion involves heating an aluminum alloy billet to an appropriate temperature and then forcing it through a specifically shaped die to obtain the desired cross-sectional shape. This process is commonly used to manufacture various aluminum alloy profiles, such as window and door frames, railway vehicle components, and aerospace parts.

[0003] A search revealed an existing patent (publication number: CN210966427U) that discloses an aluminum alloy profile extrusion molding device, comprising a base and a frame. The frame is fixedly connected to the base. The top of the base is sequentially equipped with an extrusion cylinder, an extrusion box, an ingot receiving box, a mold receiving box, and a cooling box. The piston rod end of the extrusion cylinder is fixedly connected to the extrusion box. The extrusion rod is fixedly connected to the end of the extrusion box away from the extrusion cylinder. The ingot receiving box has a horizontal opening for placing the aluminum ingot. The mold receiving box is equipped with a mold. A shearing mechanism is mounted on the frame directly above the mold's demolding point. A conveyor belt for conveying the aluminum alloy profile is horizontally mounted within the cooling box. A water spray tray for cooling the aluminum alloy profile is fixedly connected to the top wall of the cooling box. The water spray tray is equipped with a nozzle. These improvements enable rapid cooling and drying of the aluminum alloy profile, improving production efficiency and preventing burns to workers from the high-temperature aluminum alloy profile.

[0004] However, in the actual use of the above solution, the mold replacement function is not available, and the inability to quickly replace the mold has a number of negative effects on the aluminum alloy profile extrusion molding device. First, it will lead to low production efficiency and increased production costs, because replacing the mold requires a long downtime and adjustment cycle, which increases labor costs and scrap rates. Secondly, product quality and stability may be affected, because the equipment needs to be readjusted after each replacement, which may lead to quality fluctuations and increased production losses. In addition, the inability to quickly adapt to changes in market demand limits the flexibility of the production line and the reliability of customer delivery time. Therefore, optimizing the mold replacement process is a key measure to improve the efficiency and competitiveness of the device, including the use of a quick replacement system and improving the skills of operators.

[0005] To this end, the utility model provides an aluminum alloy profile extrusion forming device. Utility Model Content

[0006] In order to make up for the deficiencies of the prior art and solve the problem that the mold cannot be quickly replaced, the utility model proposes an aluminum alloy profile extrusion forming device.

[0007] The technical solution adopted by the present invention to solve its technical problems is: the present invention describes an aluminum alloy profile extrusion forming device, comprising a main frame, a second slide rail fixedly connected to the top right side of the main frame, a sliding frame slidably connected to the outer side of the top of the second slide rail, a mounting plate fixedly connected to the top of the sliding frame, two groups of first bolts opposite to each other are rotatably connected to the inner side of the mounting plate, the right outer end of the first bolt is threadedly connected to a shaping plate, one outer end of the middle end of the shaping plate is rotatably connected to a second bolt, a sealing assembly is provided on the right side of the second bolt, a first hydraulic rod is fixedly connected to the right side of the top of the main frame, a push rod is slidably connected to the inner side of the first hydraulic rod, an aluminum rod is provided on the right side of the push rod, and the aluminum rod is slidably connected to the shaping plate.

[0008] Furthermore, the sealing assembly includes a limiting cylinder, a fixed plate is fixedly connected to the middle side of the top of the main frame, the left side of the fixed plate is fixedly connected to the limiting cylinder, a second sliding groove opposite to each other is opened on the inner side of the limiting cylinder, a sliding rod is fixedly connected to the middle end of the inner side of the second sliding groove, a first slider is slidably connected to the outer side of the middle end of the sliding rod, a first spring is fixedly connected to the left side of the first slider, and one left end of the first spring is fixedly connected to the left inner wall of the second sliding groove.

[0009] Furthermore, a first sliding groove is provided at the middle end of the inner side of the limiting cylinder, a sealing cylinder is slidably connected to the inner side of the first sliding groove, the sealing cylinder is fixedly connected to the first slider, a third sliding groove opposite to each other up and down is provided on the inner side of the sealing cylinder, a second slider is slidably connected to the inner side of the third sliding groove, a second spring is fixedly connected to the left side of the second slider, the left side of the second spring is fixedly connected to the left inner wall of the third sliding groove, a front-to-back threaded groove is provided on the left outer wall of the limiting cylinder, and the threaded groove is threadedly connected to the second bolt.

[0010] Furthermore, a transmission rod opposite to each other is fixedly connected to the outer side of the push rod, the transmission rod is slidably connected to the third sliding groove, and the push rod is slidably connected to the sealing cylinder.

[0011] Furthermore, a gantry is fixedly connected to the left side of the top end of the limiting cylinder, a second hydraulic rod opposite to the left and right is opened on the inner wall of the gantry, a fourth slide is fixedly connected to the top end of the gantry, a cutting knife is fixedly connected to the output end of the fourth slide, and a third slider opposite to the front and rear is fixedly connected to the outer side of the cutting knife, and the third slider is slidably connected to the fourth slide.

[0012] Furthermore, a collection box is slidably connected to the right inner end of the main frame, a sub-frame is fixedly connected to the right outer wall of the main frame, a support frame is fixedly connected to the middle inner side of the top end of the main frame, and a first slide rail is fixedly connected to the inner side of the support frame.

[0013] The beneficial effects of the utility model are as follows:

[0014] 1. The aluminum alloy profile extrusion forming device described in the present invention fixes the required shaping plate to the mounting plate in advance through the first bolt, and then screws the second bolt connected to the limiting cylinder. After that, it only needs to push the mounting plate to drive the shaping plate to move toward the side of the limiting cylinder, and then tighten the corresponding second bolt to the corresponding thread groove to complete the replacement of the shaping plate, which can significantly reduce downtime and is simple to operate.

[0015] 2. The aluminum alloy profile extrusion forming device described in the utility model uses a sealing cylinder to seal the extrusion position when extruding the aluminum rod. When cutting the waste left over from the extrusion of the aluminum rod, the sealing cylinder can automatically move to the right to leave space for the cutting knife, thereby accelerating the cutting speed of the waste, thereby accelerating the production speed and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] The present invention will be further described below with reference to the accompanying drawings.

[0017] Figure 1 It is a schematic diagram of the three-dimensional structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the structural disassembly of the support frame in the utility model;

[0019] Figure 3 It is a cross-sectional schematic diagram of the fixed plate and an enlarged view of point A in the present invention;

[0020] Figure 4 This is a cross-sectional diagram of the limit cylinder in the utility model. Figure 1 ;

[0021] Figure 5 This is a cross-sectional diagram of the limit cylinder in the utility model. Figure 2 ;

[0022] Figure 6 This is a schematic diagram of the structure of the cutting knife in the utility model;

[0023] Figure 7 It is a three-dimensional structural diagram of the mounting plate in the present invention and an enlarged diagram of point B;

[0024] Figure 8 It is a cross-sectional schematic diagram of the shaping plate in the present invention;

[0025] In the figure: 1. Main frame; 11. Sub-frame; 12. Collection box; 13. Support frame; 14. First slide rail; 2. First hydraulic rod; 21. Push rod; 22. Transmission rod; 3. Fixed plate; 31. Limiting cylinder; 32. First slide groove; 33. Second slide groove; 34. Slide rod; 35. First slider; 36. First spring; 37. Threaded groove; 4. Sealing cylinder; 41. Third slide groove; 42. Second spring; 43. Second slider; 5. Door frame; 51. Second hydraulic rod; 52. Fourth slide groove; 53. Cutting knife; 54. Third slider; 6. Mounting plate; 61. Shaping plate; 62. First bolt; 63. Second bolt; 64. Slide frame; 65. Second slide rail; 7. Aluminum rod. DETAILED DESCRIPTION

[0026] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods. Example

[0027] like Figures 1 to 8 As shown, the aluminum alloy profile extrusion forming device described in the present invention includes a main frame 1, the top right side of the main frame 1 is fixedly connected to a second slide rail 65, the second slide rail 65 is fixed by the main frame 1, the top outer side of the second slide rail 65 is slidably connected to a sliding frame 64, the sliding frame 64 is limited by the second slide rail 65, the top of the sliding frame 64 is fixedly connected to a mounting plate 6, the mounting plate 6 is supported and fixed by the sliding frame 64, the inner side of the mounting plate 6 is rotatably connected to two groups of upper and lower opposite first bolts 62, the outer right end of the first bolt 62 is threadedly connected to a shaping plate 61, and the upper and lower opposite first Bolt 62 fixes the mounting plate 6 and the shaping plate 61, and a second bolt 63 is rotatably connected to one end outside the middle end of the shaping plate 61. A sealing assembly is provided on the right side of the second bolt 63. The first hydraulic rod 2 is fixedly connected to the right side of the top of the main frame 1, and the first hydraulic rod 2 is fixed by the main frame 1. The first hydraulic rod 2 is slidably connected to the inner side of the first hydraulic rod 2, and the push rod 21 is driven by the first hydraulic rod 2 to move left and right. An aluminum rod 7 is provided on the right side of the push rod 21, and the aluminum rod 7 is slidably connected to the shaping plate 61. The aluminum rod 7 is driven to move to the right by the push rod 21, so that the aluminum rod 7 is extruded and shaped by the shaping plate 61.

[0028] The sealing assembly includes a limiting cylinder 31, a fixing plate 3 is fixedly connected to the middle side of the top of the main frame 1, and the fixing plate 3 is supported and fixed by the main frame 1, and the left side of the fixing plate 3 is fixedly connected to the limiting cylinder 31, and the limiting cylinder 31 is fixed by the fixing plate 3, and a second sliding groove 33 facing front and back is opened on the inner side of the limiting cylinder 31, and the middle end of the inner side of the second sliding groove 33 is fixedly connected to the sliding rod 34, and the sliding rod 34 is fixed by the limiting cylinder 31, and the outer side of the middle end of the sliding rod 34 is slidably connected to the first slider 35, and the first slider 35 is limited by the sliding rod 34, and the left side of the first slider 35 is fixedly connected to the first spring 36, and one end of the left side of the first spring 36 is fixedly connected to the left inner wall of the second sliding groove 33, and the first slider 35 and the limiting cylinder 31 are connected by the first spring 36.

[0029] The middle end of the inner side of the limiting cylinder 31 is provided with a first sliding groove 32, and the inner side of the first sliding groove 32 is slidably connected to the sealing cylinder 4. The sealing cylinder 4 is limited by the first sliding groove 32, and the sealing cylinder 4 is fixedly connected to the first slider 35. The sealing cylinder 4 is fixedly connected to the first slider 35, so that the first spring 36 is used to push the first slider 35 and the sealing cylinder 4 to move to the right side with the left inner wall of the second sliding groove 33 as the stress point. The inner side of the sealing cylinder 4 is provided with a third sliding groove 41 opposite to the upper and lower sides, and the inner side of the third sliding groove 41 is slidably connected to the second slider 43. The groove 41 limits the second slider 43. The second spring 42 is fixedly connected to the left side of the second slider 43. The left side of the second spring 42 is fixedly connected to the left inner wall of the third slide groove 41. The second spring 42 pushes the second slider 43 to the right with the left inner wall of the third slide groove 41 as the stress point. The left outer wall of the limiting cylinder 31 is provided with front and rear opposite thread grooves 37. The thread groove 37 is threadedly connected to the second bolt 63. The second bolt 63 is connected to the thread groove 37 to fix the mounting plate 6, the shaping plate 61 and the limiting cylinder 31, so as to increase the processing accuracy.

[0030] The outer side of the push rod 21 is fixedly connected with a transmission rod 22 which is opposite to each other in the upper and lower directions. The transmission rod 22 is fixed by the push rod 21. The transmission rod 22 is slidably connected to the third slide groove 41. The push rod 21 is slidably connected to the sealing cylinder 4. When the push rod 21 moves to the right to extrude the aluminum rod 7, it also drives the transmission rod 22 to move to the right to push the second slider 43, thereby pushing the sealing cylinder 4 to the left with the second slider 43 as the stress point through the second spring 42. After the sealing cylinder 4 contacts the shaping plate 61, the transmission rod 22 continues to push the second slider 43 and squeeze the second spring 42, so that the sealing cylinder 4 is in close contact with the shaping plate 61 to ensure sealing.

[0031] The left side of the top end of the limiting cylinder 31 is fixedly connected to the door frame 5, and the door frame 5 is fixed by the limiting cylinder 31. The inner wall of the door frame 5 is provided with a second hydraulic rod 51 opposite to the left and right. The top of the door frame 5 is fixedly connected to the fourth slide groove 52, and the fourth slide groove 52 is supported and fixed by the second hydraulic rod 51. The output end of the fourth slide groove 52 is fixedly connected to the cutting knife 53, and the cutting knife 53 is driven to move up and down by the fourth slide groove 52. The outer side of the cutting knife 53 is fixedly connected to a third slider 54 opposite to each other front and back. The third slider 54 is slidably connected to the fourth slide groove 52, and the third slider 54 is limited by the fourth slide groove 52 while limiting the cutting knife 53.

[0032] The right inner end of the main frame 1 is slidably connected to a collecting box 12, through which the waste cut by the cutting knife 53 can be collected, and the waste can be reused later. The right outer wall of the main frame 1 is fixedly connected to a sub-frame 11, which is fixed by the main frame 1, and the sub-frame 11 is used to support the extruded profile. A support frame 13 is fixedly connected to the middle of the inner side of the top of the main frame 1, and a first slide rail 14 is fixedly connected to the inner side of the support frame 13. The support frame 13 and the first slide rail 14 are fixed at the same time by the main frame 1, so that the aluminum rod 7 can directly roll through the support frame 13 into the first slide rail 14.

[0033] Working principle: When the aluminum alloy profile extrusion forming device is running, the aluminum rod 7 first rolls down into the first slide rail 14 through the support frame 13, and then the first hydraulic rod 2 drives the push rod 21 and the transmission rod 22 to move to the left at the same time, pushing the aluminum rod 7 into the sealing cylinder 4, and then the second slider 43 is pushed by the transmission rod 22, thereby using the second spring 42 for transmission, and simultaneously pushing the sealing cylinder 4 to move to the left, and the sealing cylinder 4 drives the first slider 35 to move synchronously during the movement to the left, and the first spring 36 is compressed by the first slider 35, so that the sealing cylinder 4 and the shaping plate 61 are tightly fitted, and the push rod 21 squeezes the aluminum rod 7 during the continuous left movement, so that the aluminum rod 7 is shaped by the shaping plate 61 and comes out from the left. After the extrusion is completed, the first hydraulic rod 2 drives the push rod 21 and the transmission rod 22 to move right, and first pushes the second slider 43 to move right with the left inner wall of the third slide groove 41 as the stress point through the second spring 42. At the same time, the first spring 36 uses the left inner wall of the second slide groove 33 as the stress point to push the first slider 35 to the right, thereby driving the sealing cylinder 4 to move right synchronously through the first slider 35, leaking out the space on the left side of the limit cylinder 31, and then the fourth slide groove 52 drives the cutting knife 53 to move downward, cutting the unextended aluminum rod 7 waste, and the cut waste falls into the collection box 12 for collection, and then the new aluminum rod 7 is put into the first slide rail 14 and extruded again. When replacing the shaping plate 61, first fix the shaping plate 61 to be used on the shaping plate 61 through the first bolt 62, and then rotate the second bolt 63 connected to the inner thread groove 37 of the limit cylinder 31 in the opposite direction. After the connection between the second bolt 63 and the limit cylinder 31 is cancelled, the mounting plate 6 is pushed, and the shaping plate 61 is driven by the mounting plate 6 to move toward the limit cylinder 31, and then the second bolt 63 on the newly installed shaping plate 61 is connected to the corresponding thread groove 37 to complete the replacement.

[0034] The above-mentioned front, back, left, right, up and down are all based on the Figure 1 As a benchmark, according to the person's observation perspective, the side of the device facing the observer is defined as the front, the left side of the observer is defined as the left, and so on.

[0035] In the description of the present invention, it should be understood that the terms "center", "longitudinal", "lateral", "front", "back", "left", "right", "vertical", "horizontal", "top", "bottom", "inside" and "outside" indicate orientations or positional relationships based on the orientations or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific orientation, be constructed and operated in a specific orientation. Therefore, they should not be understood as limiting the scope of protection of the present invention.

[0036] The above shows and describes the basic principles, main features, and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.

Claims

1. An aluminum alloy profile extrusion molding device, characterized in that: The invention comprises a main frame (1), wherein the top right side of the main frame (1) is fixedly connected to a second slide rail (65), the outer side of the top of the second slide rail (65) is slidably connected to a slide frame (64), the top of the slide frame (64) is fixedly connected to a mounting plate (6), the inner side of the mounting plate (6) is rotatably connected to two groups of first bolts (62) facing each other up and down, the outer right side ends of the first bolts (62) are threadedly connected to a shaping plate (61), the outer middle end of the shaping plate (61) is rotatably connected to a second bolt (63), a sealing assembly is provided on the right side of the second bolt (63), the top right side of the main frame (1) is fixedly connected to a first hydraulic rod (2), the inner side of the first hydraulic rod (2) is slidably connected to a push rod (21), an aluminum rod (7) is provided on the right side of the push rod (21), and the aluminum rod (7) is slidably connected to the shaping plate (61).

2. The aluminum alloy profile extrusion forming device according to claim 1, characterized in that: The sealing assembly includes a limiting cylinder (31), a fixing plate (3) is fixedly connected to the middle side of the top of the main frame (1), the fixing plate (3) is fixedly connected to the limiting cylinder (31) on the left side, a second sliding groove (33) facing each other is provided on the inner side of the limiting cylinder (31), a sliding rod (34) is fixedly connected to the middle end of the inner side of the second sliding groove (33), a first sliding block (35) is slidably connected to the outer side of the middle end of the sliding rod (34), a first spring (36) is fixedly connected to the left side of the first sliding block (35), and one left end of the first spring (36) is fixedly connected to the left inner wall of the second sliding groove (33).

3. The aluminum alloy profile extrusion forming device according to claim 2, characterized in that: A first sliding groove (32) is provided at the middle end of the inner side of the limiting cylinder (31), a sealing cylinder (4) is slidably connected to the inner side of the first sliding groove (32), the sealing cylinder (4) is fixedly connected to the first slider (35), a third sliding groove (41) is provided on the inner side of the sealing cylinder (4) and is opposed to each other in the upper and lower directions, a second slider (43) is slidably connected to the inner side of the third sliding groove (41), a second spring (42) is fixedly connected to the left side of the second slider (43), the left side of the second spring (42) is fixedly connected to the left inner wall of the third sliding groove (41), a front-to-back threaded groove (37) is provided on the left outer wall of the limiting cylinder (31), and the threaded groove (37) is threadedly connected to the second bolt (63).

4. The aluminum alloy profile extrusion forming device according to claim 3, characterized in that: The outer side of the push rod (21) is fixedly connected to a transmission rod (22) which is opposite to the upper and lower sides. The transmission rod (22) is slidably connected to the third sliding groove (41). The push rod (21) is slidably connected to the sealing cylinder (4).

5. The aluminum alloy profile extrusion forming device according to claim 4, characterized in that: The left side of the top end of the limiting cylinder (31) is fixedly connected to a door frame (5), the inner wall of the door frame (5) is provided with a second hydraulic rod (51) opposite to the left and right, the top end of the door frame (5) is fixedly connected to a fourth slide groove (52), the output end of the fourth slide groove (52) is fixedly connected to a cutting knife (53), the outer side of the cutting knife (53) is fixedly connected to a third slider (54) opposite to the front and rear, and the third slider (54) is slidably connected to the fourth slide groove (52).

6. The aluminum alloy profile extrusion forming device according to claim 5, characterized in that: The right inner end of the main frame (1) is slidably connected to a collection box (12), the right outer wall of the main frame (1) is fixedly connected to a sub-frame (11), the middle inner portion of the top of the main frame (1) is fixedly connected to a support frame (13), and the inner side of the support frame (13) is fixedly connected to a first slide rail (14).

Citation Information

Patent Citations

  • Aluminum alloy profile extrusion forming device

    CN210966427U