Copper pipe bending equipment

Abstract

The utility model belongs to the technical field of air conditioner accessory production, and particularly relates to copper pipe bending equipment which comprises a mounting block, a bending wheel fixedly connected to the top side of the mounting block, a connecting plate fixedly connected to the output end of a servo motor, a rotating shaft installed at one end of the connecting plate in a penetrating mode, a bending roller installed on the outer wall of the top end of the rotating shaft, and an annular groove formed in the top side of a main plate. An electrode plate is assembled on the outer wall of the bottom end of the rotating shaft, a sliding block is slidably installed in the annular groove, and an electrode plate is assembled on one side of the sliding block; a servo motor is started to drive a connecting plate to rotate, so that a rotating shaft and a bending roller rotate to bend a copper pipe, the rotating shaft drives an electrode plate to slide in an annular groove, and after the copper pipe is bent to a required angle, an electric signal is generated when the electrode plate is in contact with the electrode plate and is transmitted to a control panel; the control panel controls the warning lamp to be turned on and the servo motor to be turned off, accurate adjustment of the bending angle of the copper pipe is achieved, the bending consistency of the copper pipe is guaranteed, and the machining quality of the copper pipe is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of air-conditioning accessories production, in particular to a copper tube bending device. Background Art

[0002] Copper tube is a tubular material made of copper. In the production of air-conditioning accessories, the internal space of the air-conditioning is limited and the structure is complex. In order to make the copper tube reasonably arranged in a small space, it needs to be bent into a specific shape and angle, so a bending equipment is needed.

[0003] A Chinese patent with the announcement number CN116140428A discloses a copper tube bending machine for air conditioning processing, including a bending table, a bending wheel is provided on the top surface of the bending table, a bending frame is installed outside the bending wheel, and a copper tube is movably sleeved inside the bending frame; by setting a limit block, when the bent part of the copper tube passes through the bending frame, the limit block is inserted into the interior of the bending frame, so that the limit block limits the other side of the copper tube to prevent the copper tube from being offset during the bending process, affecting the bending effect.

[0004] However, the above-mentioned bending machine still has some problems. In actual application, the bending angle of the copper tube cannot be accurately adjusted. The bending angle is too large or too small, resulting in inconsistent bending effects of copper tubes produced in each batch, resulting in uneven product quality. Therefore, a copper tube bending device is proposed to address the above problems. Utility Model Content

[0005] In order to make up for the deficiencies of the prior art and solve the problems raised in the background art, the utility model proposes a copper tube bending device.

[0006] The top end of the slider is provided with an electrode terminal, and the bottom end of the slider is provided with an electrode terminal, so as to realize the precise adjustment of the bending angle of the copper tube, thereby ensuring the consistency of the copper tube bending and improving the processing quality of the copper tube.

[0007] Preferably, the top side of the main board is located outside the annular groove and is equidistantly engraved with several scale lines, and the top side of the bending wheel is installed with a warning light to facilitate quick and accurate adjustment of the slider position and to prompt the operator that the bending operation has been completed.

[0008] Preferably, a fixed clamping block is fixed to one end of the top side of the main board, a driving motor is installed on one side of the main board, a threaded rod is installed on the output end of the driving motor, a slide groove is provided inside the main board, a dynamic clamping block is slidably installed inside the slide groove, a screw hole is provided inside the bottom end of the dynamic clamping block, one end of the threaded rod passes through the screw hole and is rotatably installed on one side inner wall of the slide groove, thereby achieving firm clamping of the copper tube and ensuring that the copper tube will not be displaced or shaken during the bending process.

[0009] Preferably, a through groove is opened inside the top side of one end of the main board, and a conveying roller is installed inside the through groove through a rotating shaft, and a driven wheel is installed at one end of the conveying roller. An L-shaped seat is installed on the bottom side of the main board, and a conveying motor is installed inside the L-shaped seat. A driving wheel is installed at the output end of the conveying motor, and the driven wheel and the driving wheel are connected by a belt, which can smoothly deliver the copper tube into the bending area and improve the bending efficiency of the copper tube.

[0010] Preferably, two fixed plates are symmetrically fixed to the top side of the main board, rectangular grooves are provided inside the fixed plates, guide rods are fixed inside the rectangular grooves, movable blocks are slidably installed on the outer wall of the guide rod inside the rectangular grooves, a spring is fixed between the movable block and the rectangular groove, the spring is sleeved on the outer wall of the guide rod, a connecting shaft is rotatably installed between the movable blocks, an auxiliary roller is assembled on the outer wall of the connecting shaft, the auxiliary roller is located directly above the conveying roller, thereby enhancing the stability and smoothness of the copper tube conveying and preventing it from deflecting during the conveying process.

[0011] Preferably, a control panel is installed on the top side of the main board, and the control panel is electrically connected to the electrode sheets and electrode plates as well as the warning lights and servo motors, and is used for signal transmission to the electrode sheets and electrode plates, and for operational control of the warning lights and servo motors, thereby improving the degree of automation and operational convenience of the equipment.

[0012] The utility model is beneficial in that:

[0013] 1. The utility model starts the servo motor, drives the connecting plate to rotate, thereby rotating the rotating shaft and the bending roller to perform the copper tube bending operation. The rotating shaft drives the electrode sheet to slide in the annular groove. After bending to the required angle, the electrode sheet and the electrode plate come into contact, generating an electrical signal that is transmitted to the control panel. The control panel controls the turning on of the warning light and the turning off of the servo motor, thereby achieving precise adjustment of the copper tube bending angle, ensuring the consistency of the copper tube bending, and improving the processing quality of the copper tube.

[0014] 2. The utility model starts the driving motor, and the driving motor drives the threaded rod to rotate, which will cause the movable clamping block to move along the slide groove, and together with the fixed clamping block to firmly clamp the copper tube, ensuring that the copper tube will not be displaced or shaken during the bending process, thereby ensuring the stability of the copper tube during bending. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0016] Figure 1 This is a schematic diagram of the structure of the utility model from the middle axis side view;

[0017] Figure 2 This is a schematic diagram of the main structure of the bending equipment;

[0018] Figure 3 This is a schematic diagram of the bending angle control component structure;

[0019] Figure 4 It is a schematic diagram of the structure of the conveying and fixing components;

[0020] Figure 5 Schematic diagram of the fixed bending component structure.

[0021] In the figure: 1. Main board; 2. Mounting block; 3. Bending wheel; 4. Servo motor; 5. Connecting plate; 6. Rotating shaft; 7. Bending roller; 8. Annular groove; 9. Electrode sheet; 10. Slider; 11. Locking screw; 12. Handle; 13. Electrode plate; 14. Scale line; 15. Warning light; 16. Fixed clamping block; 17. Driving motor; 18. Threaded rod; 19. Slide; 20. Dynamic clamping block; 21. Through groove; 22. Conveying roller; 23. Driven pulley; 24. L-shaped seat; 25. Conveying motor; 26. Driving pulley; 27. Belt; 28. Fixed plate; 29. Rectangular groove; 30. Guide rod; 31. Movable block; 32. Spring; 33. Connecting shaft; 34. Auxiliary roller; 35. Control panel. DETAILED DESCRIPTION

[0022] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0023] See also Figure 1 、 2 As shown in , 3 and 5, a copper tube bending device comprises a main board 1, a mounting block 2 is installed on the top side of the main board 1, a bending wheel 3 is fixedly connected to the top side of the mounting block 2, a servo motor 4 is installed on the bottom side of the main board 1, the output end of the servo motor 4 passes through the top of the main board 1 and is fixedly connected to a connecting plate 5, a rotating shaft 6 is installed at one end of the connecting plate 5, a bending roller 7 is installed on the top outer wall of the rotating shaft 6, an annular groove 8 is opened inside the top side of the main board 1, the bottom end of the rotating shaft 6 is slidably installed in the annular groove 8, and an electrode sheet 9 is installed on the bottom outer wall of the rotating shaft 6, a slider 10 is slidably installed in the annular groove 8, a locking screw 11 is rotatably installed in one end of the slider 10, a handle 12 is installed on the top side of the slider 10, and an electrode plate 13 is installed on one side of the slider 10, the top side of the main board 1 is located on the outside of the annular groove 8 and is equidistantly engraved with a plurality of scale lines 14, There is a warning light 15, and a control panel 35 is installed on the top side of the main board 1; during operation, in actual application, it is impossible to accurately adjust the bending angle of the copper tube. The bending angle is too large or too small, resulting in inconsistent bending effects of the air-conditioning copper tubes produced in each batch, resulting in uneven product quality. The slider 10 is moved by the handle 12 according to the scale line 14, and the position of the slider 10 is fixed with the locking screw 11, and the servo motor 4 is started. The output end of the servo motor 4 drives the connecting plate 5 to rotate, thereby rotating the rotating shaft 6 and the bending roller 7 to bend the copper tube. The rotating shaft 6 drives the electrode sheet 9 to slide in the annular groove 8. After bending to the required angle, the electrode sheet 9 generates an electrical signal when it contacts the electrode plate 13 and is transmitted to the control panel 35. The control panel 35 controls the warning light 15 to turn on and the servo motor 4 to turn off. The warning light 15 prompts the operator to complete the bending operation, thereby achieving precise adjustment of the copper tube bending angle, ensuring the consistency of the copper tube bending, and improving the processing quality of the copper tube.

[0024] See also Figure 1 、 2As shown in , 4, and 5, a fixed clamping block 16 is fixed to one end of the top side of the main board 1, and a driving motor 17 is installed on one side of the main board 1. A threaded rod 18 is installed on the output end of the driving motor 17, and a slide groove 19 is provided inside the main board 1. A dynamic clamping block 20 is slidably installed inside the slide groove 19, and a screw hole is provided inside the bottom end of the dynamic clamping block 20. One end of the threaded rod 18 passes through the screw hole and is rotatably installed on one side inner wall of the slide groove 19; during operation, since the surface of the copper tube is too smooth, the copper tube will slide during the bending process of the bending column, which will affect the bending effect of the copper tube. After the transportation is completed, the driving motor 17 is started, and the driving motor 17 drives the threaded rod 18 to rotate, which will cause the dynamic clamping block 20 to move along the slide groove 19, and together with the fixed clamping block 16, it can achieve a firm clamping of the copper tube, ensuring that the copper tube will not be displaced or shaken during the bending process, thereby ensuring the stability of the copper tube during bending.

[0025] See also Figure 1 、 2 As shown in , 4 and 5, a through slot 21 is provided inside the top side of one end of the main board 1, and a conveying roller 22 is installed inside the through slot 21 through a rotating shaft, and a driven wheel 23 is installed at one end of the conveying roller 22, and an L-shaped seat 24 is installed on the bottom side of the main board 1, and a conveying motor 25 is installed inside the L-shaped seat 24, and a driving wheel 26 is installed at the output end of the conveying motor 25, and the driven wheel 23 and the driving wheel 26 are connected by a belt 27. Two fixed plates 28 are symmetrically fixed to the top side of the main board 1, and rectangular slots 29 are provided inside the fixed plates 28, and guide rods 30 are fixed inside the rectangular slots 29. A movable block 31 is slidably installed on the outer wall of the guide rod 30 and located inside the rectangular slot 29, and a spring 32 is fixed between the movable block 31 and the rectangular slot 29. The spring 32 is sleeved on the outer wall of the guide rod 30, and a connecting shaft 33 is rotatably installed between the movable blocks 31, and an auxiliary roller 34 is assembled on the outer wall of the connecting shaft 33; during operation, in order to ensure that the copper tube enters the bending area accurately and improves production efficiency, the conveying motor 25 is started, and its output end drives the driving wheel 26 to rotate, and drives the driven wheel 23 to rotate through the belt 27, so that the conveying roller 22 rotates, and the conveying roller 22 cooperates with the auxiliary roller 34 to smoothly deliver the copper tube into the bending area, thereby improving the bending efficiency of the copper tube. During the conveying process, if the copper tube generates pressure on the auxiliary roller 34, the movable block 31 will slide along the guide rod 30 in the rectangular groove 29, compressing the spring 32, playing an adaptive role, enhancing the stability and smoothness of the copper tube conveying, and preventing it from deflecting during the conveying process.

[0026] Working principle: When the conveying motor 25 is started, its output end drives the driving wheel 26 to rotate, and drives the driven wheel 23 to rotate through the belt 27, thereby rotating the conveying roller 22. The conveying roller 22 cooperates with the auxiliary roller 34 to smoothly deliver the copper tube into the bending area, thereby improving the bending efficiency of the copper tube. During the conveying process, if the copper tube exerts pressure on the auxiliary roller 34, the movable block 31 will slide along the guide rod 30 in the rectangular groove 29, compressing the spring 32, playing an adaptive role, thereby enhancing the stability and smoothness of the copper tube conveying and preventing it from deflecting during the conveying process.

[0027] After the conveying is completed, the driving motor 17 is started, and the driving motor 17 drives the threaded rod 18 to rotate, which causes the movable clamping block 20 to move along the slide groove 19, and together with the fixed clamping block 16, firmly clamps the copper tube to ensure that the copper tube will not be displaced or shaken during the bending process, thereby ensuring the stability of the copper tube during bending;

[0028] Move the slider 10 through the handle 12 according to the scale line 14, and fix the position of the slider 10 with the locking screw 11, start the servo motor 4, and the output end of the servo motor 4 drives the connecting plate 5 to rotate, thereby rotating the rotating shaft 6 and the bending roller 7 to bend the copper tube. The rotating shaft 6 drives the electrode sheet 9 to slide in the annular groove 8. After bending to the required angle, the electrode sheet 9 generates an electrical signal when it contacts the electrode plate 13 and transmits it to the control panel 35. The control panel 35 controls the warning light 15 to turn on and the servo motor 4 to turn off. The warning light 15 prompts the operator to complete the bending operation, thereby achieving precise adjustment of the copper tube bending angle, ensuring the consistency of the copper tube bending, and improving the processing quality of the copper tube.

[0029] Throughout this specification, references to terms such as "one embodiment," "example," or "specific example" indicate that a specific feature, structure, material, or characteristic described in conjunction with that embodiment or example is included in at least one embodiment or example of the present invention. In this specification, schematic representations of these terms do not necessarily refer to the same embodiment or example. Furthermore, the specific features, structures, materials, or characteristics described may be combined in any suitable manner in any one or more embodiments or examples.

[0030] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention as claimed.

Claims

1. A copper tube bending device, characterized by: The invention comprises a main board (1), a mounting block (2) is installed on the top side of the main board (1), a bending wheel (3) is fixedly connected to the top side of the mounting block (2), a servo motor (4) is installed on the bottom side of the main board (1), an output end of the servo motor (4) passes through the top of the main board (1) and is fixedly connected to a connecting plate (5), a rotating shaft (6) is installed through one end of the connecting plate (5), a bending roller (7) is installed on the top outer wall of the rotating shaft (6), and an annular groove is provided inside the top side of the main board (1). (8), the bottom end of the rotating shaft (6) is slidably mounted inside the annular groove (8), and an electrode sheet (9) is mounted on the outer wall of the bottom end of the rotating shaft (6), a slider (10) is slidably mounted inside the annular groove (8), a locking screw (11) is rotatably mounted inside one end of the slider (10), one end of the locking screw (11) is pressed against the main board (1), a handle (12) is mounted on the top side of the slider (10), and an electrode plate (13) is mounted on one side of the slider (10).

2. The copper tube bending equipment according to claim 1, characterized in that: The top side of the main board (1) is located outside the annular groove (8) and is engraved with a plurality of scale lines (14) at equal intervals, and a warning light (15) is installed on the top side of the bending wheel (3).

3. The copper tube bending equipment according to claim 2, characterized in that: A fixed clamping block (16) is fixed to one end of the top side of the main board (1), a driving motor (17) is installed on one side of the main board (1), a threaded rod (18) is installed on the output end of the driving motor (17), a sliding groove (19) is provided inside the main board (1), a dynamic clamping block (20) is slidably installed inside the sliding groove (19), a screw hole is provided inside the bottom end of the dynamic clamping block (20), one end of the threaded rod (18) passes through the screw hole and is rotatably installed on one side inner wall of the sliding groove (19).

4. The copper tube bending equipment according to claim 3, characterized in that: A through slot (21) is provided inside the top side of one end of the main board (1), a conveying roller (22) is mounted inside the through slot (21) via a rotating shaft, a driven wheel (23) is mounted on one end of the conveying roller (22), an L-shaped seat (24) is mounted on the bottom side of the main board (1), a conveying motor (25) is mounted inside the L-shaped seat (24), a driving wheel (26) is mounted on the output end of the conveying motor (25), and the driving wheel (26) and the driven wheel (23) are connected via a belt (27).

5. The copper tube bending equipment according to claim 4, characterized in that: Two fixed plates (28) are symmetrically fixed to the top side of the main board (1), and rectangular grooves (29) are provided inside the fixed plates (28). Guide rods (30) are fixed inside the rectangular grooves (29). A movable block (31) is slidably installed on the outer wall of the guide rod (30) and located inside the rectangular groove (29). A spring (32) is fixed between the movable block (31) and the rectangular groove (29), and the spring (32) is sleeved on the outer wall of the guide rod (30). A connecting shaft (33) is rotatably installed between the movable blocks (31), and an auxiliary roller (34) is assembled on the outer wall of the connecting shaft (33). The auxiliary roller (34) is located directly above the conveying roller (22).

6. The copper tube bending equipment according to claim 5, characterized in that: A control panel (35) is installed on the top side of the main board (1). The control panel (35) is electrically connected to the electrode sheet (9) and the electrode plate (13), as well as the warning light (15) and the servo motor (4), and is used for signal transmission between the electrode sheet (9) and the electrode plate (13), and for operating and controlling the warning light (15) and the servo motor (4).

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