Automatic cutting device for automobile wire harness

By designing an automatic cutting device for automotive wire harness, the combination of electric telescopic rods and infrared sensors is used to achieve efficient and accurate cutting of wire harness, solving the problems of traditional manual cutting efficiency and inconsistent length, and improving production efficiency and product quality.

CN223197953UActive Publication Date: 2025-08-08SUZHOU JIEYUAN PRECISION MASCH CO LTD
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Patent Information

Application Number
CN202422253373.1
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-14
Publication Date
2025-08-08
Estimated Expiration
2034-09-14

AI Technical Summary

Technical Problem

Traditional automotive wire harness cutting mainly relies on manual operation, with low efficiency and inconsistent cutting lengths, which leads to the wiring harness not meeting the standards and causing waste.

Method used

An automatic cutting device for automotive wire harness is designed, and the electric telescopic rod, infrared sensor and controller are used to achieve accurate cutting and conveying of the wire harness, programmatically control the cutting length to prevent deviation, and collect it through limiting slots and collection slots.

Benefits of technology

Efficient and precise harness cutting is achieved, length error is reduced, inefficiency and inconsistency of manual cutting is avoided, and production efficiency and product quality are improved.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to the technical field of automobile wire harness production, and discloses an automobile wire harness automatic cutting device which comprises a bottom plate, four supporting legs are fixedly installed at the bottom of the bottom plate, the four supporting legs are arranged at the bottom of the bottom plate in a rectangular array mode, an installation frame is fixedly installed at the position, close to the rear end, of the upper surface of the bottom plate, and the installation frame is connected with the bottom plate. According to the automatic cutting device for the automobile wire harness, the wire harness is limited so as to be prevented from deviating, then a worker can control the descending speed of an electric telescopic rod in a programming mode, and therefore the length error of the cut wire harness cannot be too large, and the wire harness is not prone to deviation. When an automobile wire harness passes through the bottom of the mounting frame, the automobile wire harness can be sensed by the infrared sensor, and then after the infrared sensor senses the automobile wire harness, a signal is sent to the controller so that the controller can control the electric telescopic rod, and therefore the electric telescopic rod can cut the automobile wire harness.
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Description

Technical Field

[0001] The utility model relates to the technical field of automobile wire harness production, in particular to an automatic cutting device for automobile wire harnesses. Background Art

[0002] The automotive wiring harness is the network backbone of the vehicle's electrical circuits; without it, there would be no automotive circuits. A wiring harness is a component consisting of copper-stamped contact terminals crimped onto wires and cables, then covered with plastic-molded insulation or a metal casing, forming a bundled connection to form a connected circuit. The wiring harness industry chain encompasses wires and cables, connectors, processing equipment, wiring harness manufacturing, and downstream application industries. Wiring harnesses are widely used in automobiles, household appliances, computers and communications equipment, and various electronic instruments and meters.

[0003] Traditional automotive wiring harness cutting is mostly done by staff, but this cutting method is generally inefficient, and the lengths of the cut wires may vary. As a result, the cut wires do not meet the cutting standards, resulting in waste. Utility Model Content

[0004] In response to the shortcomings of the existing technology, the utility model provides an automatic cutting device for automobile wire harnesses to solve the problem mentioned in the above background technology that traditional automobile wire harness cutting is mostly done by staff, but this cutting method is generally inefficient, and the cut lengths may vary, which results in the cut wire harnesses failing to meet the wire harness cutting standards, thereby causing waste.

[0005] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic cutting device for automobile wire harnesses, comprising a base plate, four supporting legs fixedly mounted on the bottom of the base plate, the four supporting legs being arranged in a rectangular array at the bottom of the base plate, a mounting frame fixedly mounted on the upper surface of the base plate near the rear end, a controller being provided on one side end face of the mounting frame, a protective frame fixedly mounted on the upper end of the mounting frame, an electric telescopic rod being provided in the protective frame, the electric telescopic rod and the controller being electrically connected, a mounting plate fixedly mounted on the zoom end of the electric telescopic rod, and a cutting blade fixedly mounted on the bottom of the mounting plate.

[0006] By adopting the above technical solution, the structure on the base plate is supported by the four supporting legs installed at the bottom of the base plate. Then, when the automobile wiring harness needs to be cut, the wiring harness is first limited to prevent it from deviating. Then, the staff can control the descending speed of the electric telescopic rod through programming, so that the error of the cut wiring harness length will not be too large. When the automobile wiring harness passes through the bottom of the mounting frame, it will be sensed by the infrared sensor. Then, when the infrared sensor senses the automobile wiring harness, it will send a signal to the controller to enable the controller to control the electric telescopic rod, so that the electric telescopic rod can cut the automobile wiring harness.

[0007] Preferably, a cutting plate is provided on the upper surface of the base plate directly below the mounting frame, a cutting groove is provided on the cutting plate, an inclined plate is fixedly installed on the rear end surface of the cutting plate, an infrared sensor is provided on the mounting frame, and the infrared sensor and the controller are electrically connected.

[0008] By adopting the above technical solution, the cutting grooves are opened on the cutting plate so that the cutting blade can better cut the wire harness. Then, when the automobile wire harness is cut, it will pass through the inclined plate and fall into the collecting trough to collect the cut automobile wire harness.

[0009] Preferably, two vertical plates are provided on the upper surface of the base plate near the front end, a drive motor is fixedly installed on one end face of the vertical plate, the drive motor and the controller are electrically connected, an active roller is provided in the vertical plate, the active roller is connected to the output end of the drive motor, and a driven roller is provided between the vertical plates near the bottom.

[0010] By adopting the above technical solution, the driving motor installed on the vertical plate drives the active roller to rotate, and then when the automobile wiring harness passes between the active roller and the driven roller, the active roller drives the automobile wiring harness to be transported forward.

[0011] Preferably, a connecting frame is fixedly installed in the middle position of the upper surface of the base plate, a lifting rod is provided on the connecting frame, the lifting rod and the controller are electrically connected, a limiting frame is fixedly installed at the lifting end of the lifting rod, a plurality of first limiting grooves in a linear array are provided on the limiting frame, a fixing plate is fixedly installed in the connecting frame, a plurality of second limiting grooves in a linear array are provided on the fixing plate.

[0012] By adopting the above technical solution, the controller is used to control the lifting rod installed on the connecting frame, so that the lifting rod drives the limit frame to descend. Then, since the first limit groove and the second limit groove are provided on the limit frame and the fixed plate, this can better prevent the automobile wiring harness from deviating during forward transportation.

[0013] Preferably, a collecting groove is provided on the rear end surface of the bottom plate, a collecting box is inserted into the collecting groove, and a handle is fixedly installed on the outer end surface of the collecting box.

[0014] By adopting the above technical solution, the cut automotive wiring harnesses are collected through the collection trough. Then, when there are a large number of wiring harnesses collected in the collection trough, the staff can pull the collection box out of the collection trough through the handle installed on the outer surface of the collection box, thereby facilitating the staff to carry out subsequent processing of the cut automotive wiring harnesses.

[0015] Compared with the prior art, the beneficial effects of the present invention are:

[0016] 1. The automatic cutting device for automobile wiring harnesses prevents the wiring harness from deviating by limiting its position. The staff can then control the descending speed of the electric telescopic rod through programming, so that the length error of the cut wiring harness will not be too large. When the automobile wiring harness passes through the bottom of the mounting frame, it will be sensed by the infrared sensor. When the infrared sensor senses the automobile wiring harness, it will send a signal to the controller to enable the controller to control the electric telescopic rod, so that the electric telescopic rod can cut the automobile wiring harness.

[0017] 2. The automatic cutting device for automobile wiring harness drives the active roller to rotate through the driving motor installed on the vertical plate. Then, when the automobile wiring harness passes between the active roller and the driven roller, the active roller drives the automobile wiring harness to be transported forward. Then, the lifting rod installed on the connecting frame can be controlled by the controller to make the lifting rod drive the limit frame to descend. Then, because the limit frame and the fixed plate are provided with the first limit groove and the second limit groove, this can better prevent the automobile wiring harness from deviating when being transported forward. BRIEF DESCRIPTION OF THE DRAWINGS

[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the automatic cutting device for automobile wiring harnesses of the utility model;

[0019] Figure 2 This is a side structural diagram of the automatic cutting device for automobile wiring harnesses of the utility model;

[0020] Figure 3 This is a schematic diagram of the mounting bracket and its related structures of the utility model;

[0021] Figure 4 This is a schematic diagram of the connecting frame of the utility model and its related structures.

[0022] In the figure: 1. Base plate; 2. Support legs; 3. Mounting frame; 4. Controller; 5. Protective frame; 6. Electric telescopic rod; 7. Mounting plate; 8. Cutting blade; 9. Cutting board; 10. Cutting groove; 11. Tilting plate; 12. Infrared sensor; 13. Vertical plate; 14. Driving motor; 15. Active roller; 16. Driven roller; 17. Connecting frame; 18. Lifting rod; 19. Limiting frame; 20. First limiting groove; 21. Fixed plate; 22. Second limiting groove; 23. Collection groove; 24. Collection box; 25. Handle. DETAILED DESCRIPTION

[0023] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0024] Example 1:

[0025] Please refer to Figures 1-4, an automatic cutting device for automobile wiring harnesses, four support legs 2 are fixedly installed at the bottom of the base plate 1, and the four support legs 2 are arranged in a rectangular array at the bottom of the base plate 1. A mounting frame 3 is fixedly installed on the upper surface of the base plate 1 near the rear end, and a controller 4 is provided on one end face of the mounting frame 3. A protective frame 5 is fixedly installed on the upper end of the mounting frame 3, and an electric telescopic rod 6 is provided in the protective frame 5. The electric telescopic rod 6 and the controller 4 are electrically connected, and the zoom end of the electric telescopic rod 6 is fixedly installed with a mounting plate 7. A cutting blade 8 is fixedly installed on the bottom of the mounting plate 7. A cutting plate 9 is provided on the upper surface of the base plate 1, which is located just below the mounting frame 3. A cutting groove 10 is provided on the cutting plate 9. An inclined plate 11 is fixedly installed on the rear end surface of the cutting plate 9. An infrared sensor 12 is provided on the mounting frame 3. The infrared sensor 12 and the controller 4 are electrically connected. A collecting groove 23 is provided on the rear end surface of the base plate 1. A collecting box 24 is inserted in the collecting groove 23. A handle 25 is fixedly installed on the outer end surface of the collecting box 24.

[0026] Working principle: The structure on the bottom plate 1 is supported by the four supporting legs 2 installed at the bottom of the bottom plate 1. Then, when the car wiring harness needs to be cut, the wiring harness is first limited to prevent it from running off. Then, the staff can control the descending speed of the electric telescopic rod 6 by programming, so that the error of the cut wiring harness length will not be too large. When the car wiring harness passes through the bottom of the mounting frame 3, it will be sensed by the infrared sensor 12. Then, when the infrared sensor 12 senses the car wiring harness, it will send a signal to the controller 4, so that the controller 4 can control the electric telescopic rod. 6 is controlled to make the electric telescopic rod 6 cut the automobile wiring harness, and then because the cutting groove 10 is opened on the cutting plate 9, the cutting blade 8 can better cut the wiring harness, and then when the automobile wiring harness is cut, it will pass through the inclined plate 11 and fall into the collecting trough 23 to collect the cut automobile wiring harness, and then when the collection trough 23 contains a large number of wiring harnesses, the staff can pull the collection box 24 out of the collection trough 23 through the handle 25 installed on the outer surface of the collection box 24, so as to facilitate the staff to carry out subsequent processing on the cut automobile wiring harness.

[0027] Example 2:

[0028] Please refer to Figures 1-4, an automatic cutting device for automotive wire harnesses, two vertical plates 13 are provided on the upper surface of the base plate 1 near the front end, a drive motor 14 is fixedly installed on one end surface of the vertical plate 13, the drive motor 14 and the controller 4 are electrically connected, an active roller 15 is provided in the vertical plate 13, the active roller 15 is connected to the output end of the drive motor 14, a driven roller 16 is provided between the vertical plates 13 near the bottom, a connecting frame 17 is fixedly installed in the middle position of the upper surface of the base plate 1, a lifting rod 18 is provided on the connecting frame 17, the lifting rod 18 and the controller 4 are electrically connected, a limiting frame 19 is fixedly installed at the lifting end of the lifting rod, a plurality of first limiting slots 20 in a linear array are provided on the limiting frame 19, a fixing plate 21 is fixedly installed in the connecting frame 17, a plurality of second limiting slots 22 in a linear array are provided on the fixing plate 21

[0029] Working principle: The driving motor 14 installed on the vertical plate 13 can be used to drive the active roller 15 to rotate, and then when the automobile wiring harness passes between the active roller 15 and the driven roller 16, the active roller 15 will drive the automobile wiring harness to be transported forward, and then the controller 4 can be used to control the lifting rod 18 installed on the connecting frame 17, so that the lifting rod 18 drives the limit frame 19 to descend, and then because the limit frame 19 and the fixed plate 21 are provided with a first limit groove 20 and a second limit groove 22, this can better prevent the automobile wiring harness from running off when being transported forward.

[0030] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic cutting device for automobile wiring harnesses, comprising a base plate (1), characterized in that: Four supporting legs (2) are fixedly mounted on the bottom of the base plate (1), and the four supporting legs (2) are arranged in a rectangular array at the bottom of the base plate (1). A mounting frame (3) is fixedly mounted on the upper surface of the base plate (1) near the rear end, and a controller (4) is arranged on one end face of the mounting frame (3). A protective frame (5) is fixedly mounted on the upper end of the mounting frame (3), and an electric telescopic rod (6) is arranged inside the protective frame (5). The electric telescopic rod (6) and the controller (4) are electrically connected. A mounting plate (7) is fixedly mounted on the telescopic end of the electric telescopic rod (6), and a cutting blade (8) is fixedly mounted on the bottom of the mounting plate (7).

2. The automatic cutting device for automobile wire harnesses according to claim 1, characterized in that: A cutting plate (9) is provided on the upper surface of the base plate (1) directly below the mounting frame (3), a cutting groove (10) is provided on the cutting plate (9), an inclined plate (11) is fixedly mounted on the rear end surface of the cutting plate (9), an infrared sensor (12) is provided on the mounting frame (3), and the infrared sensor (12) and the controller (4) are electrically connected.

3. The automatic cutting device for automobile wire harnesses according to claim 1, characterized in that: Two vertical plates (13) are provided on the upper surface of the bottom plate (1) near the front end, a driving motor (14) is fixedly mounted on one end surface of the vertical plate (13), the driving motor (14) and the controller (4) are electrically connected, an active roller (15) is provided in the vertical plate (13), the active roller (15) is connected to the output end of the driving motor (14), and a driven roller (16) is provided between the vertical plates (13) near the bottom.

4. The automatic cutting device for automobile wire harnesses according to claim 1, characterized in that: A connecting frame (17) is fixedly installed in the middle position of the upper surface of the base plate (1), a lifting rod (18) is provided on the connecting frame (17), the lifting rod (18) and the controller (4) are electrically connected, a limiting frame (19) is fixedly installed at the lifting end of the lifting rod (18), a plurality of first limiting slots (20) in a linear array are provided on the limiting frame (19), a fixing plate (21) is fixedly installed in the connecting frame (17), and a plurality of second limiting slots (22) in a linear array are provided on the fixing plate (21).

5. The automatic cutting device for automobile wire harnesses according to claim 1, characterized in that: A collecting groove (23) is provided on the rear end surface of the bottom plate (1), a collecting box (24) is inserted into the collecting groove (23), and a handle (25) is fixedly mounted on the outer end surface of the collecting box (24).