Automatic wire production equipment

Abstract

The utility model discloses automatic wire production equipment, and belongs to the technical field of wire production. The production equipment comprises a bottom plate, a workbench fixedly installed on the bottom plate, a traction mechanism arranged on the workbench and used for pulling a wire, a clamping mechanism arranged on the workbench and used for clamping the wire, and a cutting mechanism arranged on the workbench and used for cutting the wire. The traction mechanism comprises a sliding rail arranged on the bottom plate, a first mounting frame slidably mounted on the sliding rail, a mounting plate fixedly mounted on one side of the first mounting frame, and a first electric push rod fixedly mounted on the mounting plate; through cooperative use of all the devices, the first mounting frame can drive the first electric clamp for clamping a wire to move, the wire is pulled to the second electric clamp, the wire is clamped by the second electric clamp, the automation degree of equipment is improved, and the workload of workers is reduced.

Description

Technical Field

[0001] The utility model relates to the technical field of wire production, in particular to automated wire production equipment. Background Art

[0002] Automated wire production refers to the use of automated equipment and intelligent manufacturing technology to control and manage the wire production process in order to improve production efficiency, reduce costs, enhance product quality and reduce manual intervention.

[0003] Upon investigation, a Chinese utility model patent discloses an automated production equipment for headphone wires (announcement number: CN207993569U), which includes a processing platform, a wire-paying device is provided on one side of the upper part of the processing platform, a fixed block is provided on one side of the wire-paying device, and the fixed block is fixedly welded on the processing platform, four groups of vertical upright poles are vertically provided at the four corners above the fixed block, the tops of the four groups of vertical upright poles are connected to a top plate, the top plate is a rectangular plate structure, and a movable plate is provided at the bottom of the top plate, a telescopic cylinder is fixed to the bottom of the top plate by screws, and the push rod of the telescopic cylinder is fixed to the movable plate by screws, four groups of springs are connected between the movable plate and the top plate, the four groups of springs are respectively sleeved on the vertical upright poles, and a shearing knife is fixed to the bottom of the movable plate.

[0004] In the above patent, one end of the wire is passed through the wire groove on the fixed block, fixed on the fixed clamp on the movable block and then cut. By simply adjusting the distance between the movable block and the fixed block, the length of the cut wire can be adjusted according to the actual production situation. Since the above equipment requires manual labor to pull the wire to the fixed clamp for fixation during use, and each time the wire is cut once, it may be necessary to manually pull the wire again, which makes the use of the equipment not highly automated and increases the amount of manual operation.

[0005] Therefore, the present invention provides an automated wire production device to solve the above problems. Summary of the Invention

[0006] The utility model provides an automated wire production device, aiming to solve the problems raised in the background technology.

[0007] To achieve the above objectives, the present invention provides the following technical solutions:

[0008] The invention discloses an automated wire production equipment, which comprises a base plate, a workbench fixedly mounted on the base plate, a traction mechanism arranged on the workbench for pulling the wire, a clamping mechanism arranged on the workbench for clamping the wire, and a cutting mechanism arranged on the workbench for cutting the wire.

[0009] The traction mechanism includes a slide rail arranged on the base plate, a first mounting frame slidably mounted on the slide rail, a mounting plate fixedly mounted on one side of the first mounting frame, a first electric push rod fixedly mounted on the mounting plate, a third mounting frame fixedly mounted on the movable end of the first electric push rod and slidingly attached to the mounting plate, and a first electric clamp fixedly mounted on the third mounting frame.

[0010] Furthermore, the workbench is fixedly connected to a pillar, the slide rail is fixedly connected to the pillar, the first mounting bracket is rotatably connected to a rotating shaft, the rotating shaft is fixedly connected to a pulley, the slide rail is provided with a first slide groove, the side surface of the pulley fits inside the first slide groove, the first mounting bracket is fixedly connected to the second mounting bracket, the inside of the second mounting bracket is fixedly connected to a motor, the output end of the motor is fixedly connected to the rotating shaft, the third mounting bracket is fixedly connected to a first slide bar on one side of the mounting plate, the mounting plate is provided with a third slide groove, and the first slide bar is slidably connected to the inside of the third slide groove.

[0011] Furthermore, the clamping mechanism includes a fourth mounting frame arranged on the workbench and slidingly attached to one side of the slide rail, a second electric clamp fixedly mounted on the fourth mounting frame, a threaded cylinder fixedly mounted on the fourth mounting frame, and a fixed rod rotatably mounted inside the threaded cylinder.

[0012] Furthermore, the fourth mounting frame is fixedly connected to one side of the slide rail with a second slide bar, the slide rail is provided with a second slide groove, the second slide bar is slidably connected to the inside of the second slide groove, the fixed rod is provided with a thread that matches the threaded barrel, and the inside of the threaded barrel is provided with a rubber pad that fits with one end of the fixed rod.

[0013] Furthermore, the cutting mechanism includes a cutting table fixedly mounted on the workbench, a fixed block fixedly mounted on the workbench, a second electric push rod fixedly mounted on the fixed block, a movable plate fixedly mounted on the movable end of the second electric push rod, and a blade fixedly mounted on the movable plate. A cutting groove is provided on the cutting table, and the surface of the blade is slidably connected to the inside of the cutting groove.

[0014] Furthermore, a support plate and a guide frame are fixedly connected to the workbench, a wire-carrying wheel is rotatably connected to the support plate, and a collection box is provided between the bottom plate and the workbench. Beneficial effects

[0015] The utility model has a simple structure and is easy to use. Through the arrangement of the slide rail, the first mounting frame, the first electric clamp and the second electric clamp, the first mounting frame can drive the first electric clamp that clamps the wire to move, and pull the wire to the second electric clamp, and then hand over the wire to the second electric clamp for clamping, thereby improving the degree of automation of the equipment and reducing the workload of the staff. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] Figure 1This is a structural diagram of an automated wire production equipment;

[0017] Figure 2 This is a schematic diagram of the installation of a pulley in an automated wire production equipment;

[0018] Figure 3 This is a schematic diagram of the installation of a fixed rod in an automated wire production device;

[0019] Figure 4 This is a schematic diagram of the structure of a blade in an automated wire production device;

[0020] Figure 5 This is a structural schematic diagram of a wire-carrying wheel in an automated wire production equipment.

[0021] In the picture:

[0022] 1. Base plate; 2. Workbench; 3. Collection box; 4. Slide rail; 5. First mounting bracket;

[0023] 6. Pulley; 7. Rotating shaft; 8. Second mounting bracket; 9. Motor; 10. Mounting plate;

[0024] 11. First electric push rod; 12. Third mounting bracket; 13. First electric clamp;

[0025] 14. First slide bar; 15. Fourth mounting bracket; 16. Second slide bar; 17. Threaded barrel;

[0026] 18. Fixed rod; 19. Second electric clamp; 20. Fixed block; 21. Second electric push rod;

[0027] 22. Moving plate; 23. Blade; 24. Cutting table; 25. Support plate; 26. Wire-carrying wheel;

[0028] 27. Guide frame; 28. Support. DETAILED DESCRIPTION

[0029] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0030] The utility model provides an automated wire production device, such as Figure 1 、 Figure 2 and Figure 5As shown, the production equipment includes a base plate 1, a workbench 2 fixedly mounted on the base plate 1, a traction mechanism arranged on the workbench 2 for pulling the wire, a clamping mechanism arranged on the workbench 2 for clamping the wire, and a cutting mechanism arranged on the workbench 2 for cutting the wire.

[0031] The traction mechanism includes a slide rail 4 arranged on the base plate 1, a first mounting frame 5 slidably mounted on the slide rail 4, a mounting plate 10 fixedly mounted on one side of the first mounting frame 5, a first electric push rod 11 fixedly mounted on the mounting plate 10, a third mounting frame 12 fixedly mounted on the movable end of the first electric push rod 11 and slidingly attached to the mounting plate 10, and a first electric clamp 13 fixedly mounted on the third mounting frame 12.

[0032] The first electric clamp 13 first clamps the wire, and the first mounting frame 5 can move on the slide rail 4. The first electric clamp 13 is installed on the first mounting frame 5 through the third mounting frame 12 and the mounting plate 10. Therefore, when the first mounting frame 5 moves, it can drive the first electric clamp 13 to move, so that the first electric clamp 13 can pull the wire to the clamping mechanism of the device and fix it by moving.

[0033] Furthermore, in order to improve the stability of the first mounting bracket 5 during movement, as shown in FIG. Figure 1 、 Figure 2 and Figure 5 As shown, the workbench 2 is fixedly connected to a pillar 28, the slide rail 4 is fixedly connected to the pillar 28, the first mounting frame 5 is rotatably connected to a rotating shaft 7, the rotating shaft 7 is fixedly connected to a pulley 6, a first slide groove is provided on the slide rail 4, the side surface of the pulley 6 fits inside the first slide groove, the first mounting frame 5 is fixedly connected to a second mounting frame 8, the inside of the second mounting frame 8 is fixedly connected to a motor 9, the output end of the motor 9 is fixedly connected to the rotating shaft 7, the third mounting frame 12 is fixedly connected to a first slide bar 14 on one side of the mounting plate 10, a third slide groove is provided on the mounting plate 10, and the first slide bar 14 is slidably connected to the inside of the third slide groove.

[0034] Two sets of rotating shafts 7 and pulleys 6 are provided inside the first mounting frame 5, and are arranged up and down and connected to the first slide groove on the slide rail 4. This arrangement can improve the stability of the first mounting frame 5 when it moves. One of the rotating shafts 7 is connected to the output end of the motor 9. When the motor 9 is started, the corresponding pulley 6 is driven to rotate through the connected rotating shaft 7. When the pulley rotates, the friction between 6 and the first slide groove can drive the first mounting frame 5 to move. At this time, the other set of rotating shafts 7 and pulleys 6 will also rotate accordingly to assist the movement of the first mounting frame 5.

[0035] Furthermore, in order to conveniently control the wire cutting length, as Figure 1 、 Figure 3 and Figure 5As shown, the clamping mechanism includes a fourth mounting frame 15 arranged on the workbench 2 and slidingly attached to one side of the slide rail 4, a second electric clamp 19 fixedly mounted on the fourth mounting frame 15, a threaded cylinder 17 fixedly mounted on the fourth mounting frame 15, and a fixed rod 18 rotatably mounted inside the threaded cylinder 17.

[0036] The second electric clamp 19 is used to clamp the wire pulled by the first electric clamp 13. The second electric clamp 19 is installed on the slide rail 4 through the fourth mounting bracket 15. The fourth mounting bracket 15 can drive the second electric clamp 19 to move to change the distance between it and the first electric clamp 13, so as to achieve control of the wire cutting length.

[0037] In order to enable the second electric clamp 19 to move, Figure 1 、 Figure 3 and Figure 5 As shown, the fourth mounting frame 15 is fixedly connected to one side of the slide rail 4 with a second slide bar 16, a second slide groove is provided on the slide rail 4, the second slide bar 16 is slidably connected to the inside of the second slide groove, a thread matching the threaded barrel 17 is provided on the fixing rod 18, and a rubber pad fitting with one end of the fixing rod 18 is provided inside the threaded barrel 17.

[0038] The second electric clamp 19 is installed on the fourth mounting frame 15. The fourth mounting frame 15 can move on the slide rail 4 through the second slide bar 16. After moving to the appropriate position, the fourth mounting frame 15 is fixed to the slide rail 4 by rotating the fixing rod 18. The rubber pad is provided to act as a buffer between the fixing rod 18 and the slide rail 4, reducing the possibility of the fixing rod 18 excessively squeezing the slide rail 4 and causing damage to it.

[0039] It should be noted that in order to enable the wire to be cut, Figure 1 and Figure 4 As shown, the cutting mechanism includes a cutting table 24 fixedly mounted on the workbench 2, a fixed block 20 fixedly mounted on the workbench 2, a second electric push rod 21 fixedly mounted on the fixed block 20, a movable plate 22 fixedly mounted on the movable end of the second electric push rod 21, and a blade 23 fixedly mounted on the movable plate 22. A cutting groove is provided on the cutting table 24, and the surface of the blade 23 is slidably connected to the inside of the cutting groove.

[0040] The second electric push rod 21 provides a moving force for the blade 23 to cut the wire. After the second electric push rod 21 is started, the blade 23 can be pushed to move on the cutting table 24, thereby completing the cutting of the wire on the cutting table 24.

[0041] Furthermore, in order to facilitate cutting and collecting wires, Figure 1 、 Figure 4 and Figure 5As shown, a support plate 25 and a guide frame 27 are fixedly connected to the workbench 2, a wire-carrying wheel 26 is rotatably connected to the support plate 25, and a collecting box 3 is provided between the bottom plate 1 and the workbench 2.

[0042] The wire is wound on the wire-carrying wheel 26. After the wire passes through the circular hole on the guide frame 27, the angle between the wire and the cutting table 24 can be reduced, so that the wire is as close to a horizontal state as possible on the cutting table 24, so as to facilitate the blade 23 to cut the wire. The cut wire will fall into the collection box 3 to facilitate collection by the staff.

[0043] The motor 9, the first electric push rod 11, the second electric push rod 21, the first electric clamp 13 and the second electric clamp 19 of the device all need to be connected to the same external control terminal, and the device is driven to work through the control terminal. When the staff uses the device, they first need to move the fourth mounting frame 15 appropriately according to the length of the wire cutting to adjust the distance between the first electric clamp 13 and the second electric clamp 19, and then manually pass the wire on the wire-carrying wheel 26 through the circular hole on the guide frame 27 and send it to the cutting table 24. There is a distance between the cutting table 24 and the first electric clamp 13. When the first electric clamp 13 is driven by the control terminal to clamp the wire, the wire will extend beyond the clamping range of the first electric clamp 13 to facilitate the second electric clamp 19 to clamp the wire, and then control the first electric push rod 11 to drive the first electric clamp 13 to move upward a short distance through the third mounting frame 12, and the first electric clamp 13 moves upward In order to avoid colliding with the cutting table 24 during the subsequent movement to the second electric clamp 19, the motor 9 is driven by the control terminal, so that the motor 9 drives the first electric clamp 13 indirectly connected to it to move to the second electric clamp 19, and the first electric push rod 11 is controlled so that the first electric clamp 13 and the second electric clamp 19 are in the same horizontal plane. At this time, the second electric clamp 19 is controlled to clamp the wire pulled by the first electric clamp 13, and then the first electric clamp 13 is required to release the wire, and then the first electric push rod 11 drives the first electric clamp 13 to move upward a short distance, and then the motor 9 drives the first electric clamp 13 back to the initial position, controls the first electric push rod 11 to drive the first electric clamp 13 to move downward, and then controls the first electric clamp 13 to clamp the wire. At this time, the second electric push rod 21 can be controlled to push the blade 23 to cut the wire, thereby completing a process of wire cutting. Subsequent automated cutting only needs to repeat the above steps.

[0044] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.

Claims

1. A wire rod automated production equipment, characterized by: The production equipment comprises a base plate (1), a workbench (2) fixedly mounted on the base plate (1), a traction mechanism arranged on the workbench (2) for traction of wires, a clamping mechanism arranged on the workbench (2) for clamping the wires, and a cutting mechanism arranged on the workbench (2) for cutting the wires; The traction mechanism comprises a slide rail (4) provided on the base plate (1), a first mounting frame (5) slidably mounted on the slide rail (4), a mounting plate (10) fixedly mounted on one side of the first mounting frame (5), a first electric push rod (11) fixedly mounted on the mounting plate (10), a third mounting frame (12) fixedly mounted on the movable end of the first electric push rod (11) and slidably attached to the mounting plate (10), and a first electric clamp (13) fixedly mounted on the third mounting frame (12).

2. The wire rod automated production equipment according to claim 1, characterized in that: The workbench (2) is fixedly connected to a pillar (28), the slide rail (4) is fixedly connected to the pillar (28), the first mounting frame (5) is rotatably connected to a rotating shaft (7), the rotating shaft (7) is fixedly connected to a pulley (6), the slide rail (4) is provided with a first slide groove, the side surface of the pulley (6) is fitted inside the first slide groove, the first mounting frame (5) is fixedly connected to a second mounting frame (8), the inside of the second mounting frame (8) is fixedly connected to a motor (9), the output end of the motor (9) is fixedly connected to the rotating shaft (7), the third mounting frame (12) is fixedly connected to a first slide bar (14) on one side of the mounting plate (10), the mounting plate (10) is provided with a third slide groove, and the first slide bar (14) is slidably connected inside the third slide groove.

3. The wire rod automated production equipment according to claim 1, characterized in that: The clamping mechanism comprises a fourth mounting frame (15) arranged on the workbench (2) and slidingly attached to one side of the slide rail (4), a second electric clamp (19) fixedly mounted on the fourth mounting frame (15), a threaded barrel (17) fixedly mounted on the fourth mounting frame (15), and a fixing rod (18) rotatably mounted inside the threaded barrel (17).

4. The wire rod automated production equipment according to claim 3, characterized in that: The fourth mounting frame (15) is fixedly connected to a second slide bar (16) on one side of the slide rail (4), the slide rail (4) is provided with a second slide groove, the second slide bar (16) is slidably connected to the inside of the second slide groove, the fixing rod (18) is provided with a thread adapted to the threaded barrel (17), and the inside of the threaded barrel (17) is provided with a rubber pad that fits with one end of the fixing rod (18).

5. The wire rod automated production equipment according to claim 1, characterized in that: The cutting mechanism comprises a cutting table (24) fixedly mounted on the workbench (2), a fixed block (20) fixedly mounted on the workbench (2), a second electric push rod (21) fixedly mounted on the fixed block (20), a movable plate (22) fixedly mounted on the movable end of the second electric push rod (21), and a blade (23) fixedly mounted on the movable plate (22); a cutting groove is formed on the cutting table (24), and a surface of the blade (23) is slidably connected to the inside of the cutting groove.

6. The wire rod automated production equipment according to claim 1, characterized in that: A support plate (25) and a guide frame (27) are fixedly connected to the workbench (2), a wire-carrying wheel (26) is rotatably connected to the support plate (25), and a collecting box (3) is provided between the bottom plate (1) and the workbench (2).

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