Raw material cutting mechanism for stop valve machining

By designing the raw material cutting mechanism for stop valve processing, using limit clamps and compression components to fix the rod material, combined with the cutting motor and chip removal system, the problem of unstable cutting in the stop valve processing is solved, ensuring cutting accuracy and environmental cleanliness.

CN223198134UActive Publication Date: 2025-08-08HARBIN ZHONGTONG VALVE FACTORY
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Patent Information

Application Number
CN202422491424.4
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-15
Publication Date
2025-08-08
Estimated Expiration
2034-10-15

AI Technical Summary

Technical Problem

During the shut-off valve processing, the cutting of raw materials in the prior art is unstable, resulting in a gap after cutting, affecting the dimensional accuracy.

Method used

A raw material cutting mechanism for shut-off valve processing is designed, including a processing frame, a fixing frame, a compression assembly and a cutting device. The rod material is fixed by a limit clamp, the rod material is pressed by a control cylinder and a compression cylinder, and the cutting motor is used for cutting, and debris is collected through the chip exhaust pipe and the cover to prevent contamination.

Benefits of technology

The fixation of the rod material during the cutting process is achieved, dimensional accuracy is ensured, and cutting debris is effectively collected, avoiding environmental pollution.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a raw material cutting mechanism for stop valve machining, and belongs to the technical field of stop valve raw material machining. A bar is placed in the limiting clamping block to be clamped and fixed, then the bar moves towards the fixing frame till the bar abuts against the limiting plate, the electric cylinder is controlled to drive the top plate to be attached to the bar, the pressing cylinder drives the pressing block to descend to press the bar, and the situation that the size precision is affected due to the fact that the bar moves during cutting is prevented; part of chippings generated during cutting are discharged through the chipping discharging pipe, part of the chippings fall into the housing and are finally discharged through the chipping discharging hopper, the chippings can be conveniently collected and recycled, the chippings cannot splash in the surrounding environment to cause pollution, the sliding assembly is installed at the bottom of the cutting device, the cutting assembly can be driven to be adjusted in the front-back direction, and the cutting efficiency is improved. And different bars can be conveniently cut.
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Description

Technical Field

[0001] The utility model belongs to the technical field of stop valve raw material processing, in particular to a raw material cutting mechanism for stop valve processing. Background Art

[0002] The stop valve is a tool that relies on the pressure of the valve stem to make the valve disc sealing surface fit tightly with the valve seat sealing surface to prevent the flow of medium. It is a forced sealing valve and is mainly installed on high-temperature and high-pressure steam and water pipelines with a diameter of ≤100mm in the power plant piping system.

[0003] When cutting the stop valve, the raw material itself is too long, so it needs to be compressed before cutting to ensure that its size meets the use requirements. However, companies generally only fix the head and tail of the raw material before cutting. However, the cutting is often unstable due to the gap generated after cutting, which affects the subsequent cutting accuracy. Utility Model Content

[0004] The purpose of this utility model is to provide a raw material cutting mechanism for stop valve processing to solve the above-mentioned problems existing in the prior art.

[0005] Technical solution: A raw material cutting mechanism for stop valve processing, comprising a processing frame and a fixed frame, wherein a cutting device and a pressing assembly are provided on the processing frame, the fixed frame and the processing frame are placed side by side, and a limiting assembly cooperating with the pressing assembly is fixedly installed on the fixed frame;

[0006] The clamping assembly includes a control electric cylinder, a top plate, a support plate, a pressure cylinder and a pressure block. The support plate is fixedly mounted on the side wall of the processing frame, the pressure cylinder is fixedly mounted on the support plate, the pressure block is transmission-connected to the output end of the pressure cylinder, the control electric cylinder is respectively mounted at both ends of the support plate, and the top plate is transmission-connected to the output end of the control electric cylinder.

[0007] In a further embodiment, the control electric cylinder is mounted on the side wall of the fixing frame via a fixing seat.

[0008] In a further embodiment, the limiting assembly includes a support, a slide rod and a limiting plate, the supports are respectively fixedly mounted on the fixing frame, the slide rod is arranged between the supports, and the limiting plate is slidably matched with the slide rod.

[0009] In a further embodiment, a limiting clamp block is fixedly installed on the processing frame, and the limiting clamp block is used to fix the bar material.

[0010] In a further embodiment, the cutting device includes a cutting motor, a cutting knife and a cover shell, the cutting motor is fixedly mounted on the processing frame, the cutting knife is transmission-connected to the cutting motor, and the cover shell is arranged outside the cutting knife.

[0011] In a further embodiment, the bottom of the cutting device is fixedly connected to a sliding assembly, the sliding assembly includes a slide rail and a slide seat, the slide seat is fixedly connected to the cutting device, and the slide seat slides with the slide rail provided on the processing frame.

[0012] In a further embodiment, a chip removal assembly is provided on one side of the cutting blade, and the chip removal assembly includes a chip removal pipe and a receiving hopper. The chip removal pipe is provided on the side of the cutting blade, and two receiving hoppers are provided and are folded below the chip removal pipe.

[0013] In a further embodiment, a chip outlet is provided on the side of the cover shell, and the chip outlet is fixedly connected to the chip outlet bucket. Beneficial effects

[0014] The bar is placed in the limit clamp and clamped, and then the bar moves toward the fixed frame until the bar is pressed against the limit plate. The electric cylinder is controlled to drive the top plate to fit the bar, and the pressure cylinder drives the pressure block to descend and press the bar to prevent the bar from moving during cutting and affecting the dimensional accuracy. The cutting motor drives the cutting knife to cut the bar. The debris generated during cutting is partially discharged through the chip discharge pipe, and some debris falls into the cover and is finally discharged by the chip discharge bucket, which is convenient for collecting and recycling the debris. The debris will not splash in the surrounding environment and cause pollution. A sliding component is installed at the bottom of the cutting device, which can drive the cutting component to adjust in the front and back directions, making it convenient to cut different bar materials. BRIEF DESCRIPTION OF THE DRAWINGS

[0015] Figure 1 It is a three-dimensional diagram of the present utility model.

[0016] Figure 2 This is a view of the cutting device of the present utility model.

[0017] The accompanying drawings are marked as follows: 1. Cutting device; 2. Cutting motor; 3. Limiting clamp; 4. Processing frame; 5. Pressing block; 6. Support plate; 7. Pressing cylinder; 8. Top plate; 9. Fixed frame; 10. Support; 11. Slide rod; 12. Limiting plate; 13. Control electric cylinder; 14. Fixed seat; 15. Rod material; 16. Chip discharge pipe; 17. Cutting knife; 18. Material receiving hopper; 19. Cover; 20. Slide rail; 21. Slide seat; 22. Chip discharge hopper. DETAILED DESCRIPTION

[0018] In the following description, numerous specific details are given in order to provide a more thorough understanding of the present invention.

[0019] It will be apparent, however, to one skilled in the art that the present invention may be practiced without one or more of these details.

[0020] In other examples, in order to avoid confusion with the present invention, some technical features well known in the art are not described.

[0021] like Figure 1-Figure 2 As shown, a raw material cutting mechanism for stop valve processing consists of a cutting device 1, a cutting motor 2, a limit clamp 3, a processing frame 4, a pressure block 5, a support plate 6, a pressure cylinder 7, a top plate 8, a fixed frame 9, a support 10, a slide rod 11, a limit plate 12, a control electric cylinder 13, a fixed seat 14, a rod 15, a chip discharge pipe 16, a cutting knife 17, a material receiving hopper 18, a cover 19, a slide rail 20, a slide seat 21, and a chip discharge hopper 22.

[0022] The cutting device 1 and the pressing assembly are set on the processing frame 4, the fixing frame 9 is placed side by side with the processing frame 4, and the limiting assembly that cooperates with the pressing assembly is fixedly installed on the fixing frame 9;

[0023] The clamping assembly includes a control electric cylinder 13, a top plate 8, a support plate 6, a pressure cylinder 7 and a pressure block 5. The support plate 6 is fixedly mounted on the side wall of the processing frame 4, the pressure cylinder 7 is fixedly mounted on the support plate 6, the pressure block 5 is transmission-connected to the output end of the pressure cylinder 7, the control electric cylinder 13 is respectively mounted at both ends of the support plate 6, and the top plate 8 is transmission-connected to the output end of the control electric cylinder 13.

[0024] The control electric cylinder 13 is mounted on the side wall of the fixing frame 9 through a fixing seat 14 .

[0025] The limiting assembly includes a support 10 , a slide bar 11 and a limiting plate 12 . The supports 10 are fixedly mounted on the fixing frame 9 , the slide bar 11 is arranged between the supports 10 , and the limiting plate 12 is slidably matched with the slide bar 11 .

[0026] A limiting clamp block 3 is fixedly mounted on the processing frame 4 , and the limiting clamp block 3 is used to fix the bar material 15 .

[0027] The cutting device 1 includes a cutting motor 2 , a cutting blade 17 and a cover 19 . The cutting motor 2 is fixedly mounted on the processing frame 4 . The cutting blade 17 is transmission-connected to the cutting motor 2 . The cover 19 is disposed outside the cutting blade 17 .

[0028] The bottom of the cutting device 1 is fixedly connected to the sliding assembly, which includes a slide rail 20 and a slide seat 21. The slide seat 21 is fixedly connected to the cutting device 1, and the slide seat 21 slides in cooperation with the slide rail 20 provided on the processing frame 4.

[0029] A chip removal assembly is provided on one side of the cutting blade 17 , and the chip removal assembly includes a chip removal pipe 16 and a receiving hopper 18 . The chip removal pipe 16 is provided on the side of the cutting blade 17 , and two receiving hoppers 18 are provided and folded below the chip removal pipe 16 .

[0030] The side of the cover 19 is provided with a chip outlet, which is fixedly connected to the chip outlet bucket 22. The metal chips falling into the cover 19 all enter the chip outlet bucket 22 through the chip outlet and are uniformly recovered. The chips enter the cover 19 without splashing and causing environmental pollution.

[0031] How it works

[0032] The bar 15 is placed in the limit clamp 3 and clamped, and then the bar 15 is moved toward the fixed frame 9 until the bar 15 is pressed against the limit plate 12, and the control electric cylinder 13 drives the top plate 8 to fit with the bar 15, and the pressure cylinder 7 drives the pressure block 5 to descend and press the bar 15 to prevent the bar 15 from moving during cutting and affecting the dimensional accuracy. The cutting motor 2 drives the cutting knife 17 to cut the bar 15, and the debris generated during cutting is discharged through the chip discharge pipe 16, and part of the debris falls into the cover 19 and is finally discharged by the chip discharge bucket 22, which is convenient for collecting and recycling the debris, and the debris will not splash in the surrounding environment to cause pollution. A sliding component is installed at the bottom of the cutting device 1, which can drive the cutting component to adjust in the front and rear directions, so as to facilitate the cutting of different bar stocks 15.

[0033] In the description of this utility model, unless otherwise expressly specified or limited, the terms "installed," "connected," "connected," and "fixed" should be understood in a broad sense. For example, they can refer to fixed connection, detachable connection, or integration; mechanical connection or electrical connection; direct connection or indirect connection through an intermediate medium; internal communication between two components or interaction between two components. Those skilled in the art will understand the specific meanings of the above terms in this utility model based on the specific circumstances.

[0034] The standard parts used in this utility model can all be purchased from the market, and special-shaped parts can be customized according to the description in the specification and the drawings. The specific connection methods of each part adopt conventional means such as mature bolts, rivets, welding, etc. in the existing technology. The machinery, parts and equipment all adopt conventional models in the existing technology, and the circuit connection adopts the conventional connection method in the existing technology, which will not be described in detail here.

[0035] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. A raw material cutting mechanism for processing a stop valve, comprising a processing frame (4) and a fixing frame (9), characterized in that: The processing frame (4) is provided with a cutting device (1) and a pressing assembly, the fixing frame (9) is placed side by side with the processing frame (4), and a limiting assembly that cooperates with the pressing assembly is fixedly installed on the fixing frame (9); The clamping assembly includes a control electric cylinder (13), a top plate (8), a support plate (6), a pressure cylinder (7) and a pressure block (5), wherein the support plate (6) is fixedly mounted on the side wall of the processing frame (4), the pressure cylinder (7) is fixedly mounted on the support plate (6), the pressure block (5) is transmission-connected to the output end of the pressure cylinder (7), the control electric cylinder (13) is respectively mounted on both ends of the support plate (6), and the top plate (8) is transmission-connected to the output end of the control electric cylinder (13).

2. A material cutting mechanism for processing a stop valve according to claim 1, characterized in that: The control electric cylinder (13) is mounted on the side wall of the fixing frame (9) via a fixing seat (14).

3. A material cutting mechanism for processing a stop valve according to claim 1, characterized in that: The limiting assembly comprises a support (10), a slide rod (11) and a limiting plate (12); the supports (10) are respectively fixedly mounted on the fixing frame (9); the slide rod (11) is arranged between the supports (10); and the limiting plate (12) is slidably matched with the slide rod (11).

4. A material cutting mechanism for processing a stop valve according to claim 1, characterized in that: A limiting clamp block (3) is fixedly mounted on the processing frame (4), and the limiting clamp block (3) is used to fix the bar material (15).

5. A material cutting mechanism for processing a stop valve according to claim 1, characterized in that: The cutting device (1) comprises a cutting motor (2), a cutting knife (17) and a cover (19); the cutting motor (2) is fixedly mounted on the processing frame (4); the cutting knife (17) is transmission-connected to the cutting motor (2); and the cover (19) is arranged outside the cutting knife (17).

6. A material cutting mechanism for processing a stop valve according to claim 5, characterized in that: The bottom of the cutting device (1) is fixedly connected to a sliding assembly, and the sliding assembly includes a slide rail (20) and a slide seat (21). The slide seat (21) is fixedly connected to the cutting device (1), and the slide seat (21) is slidably matched with the slide rail (20) provided on the processing frame (4).

7. A material cutting mechanism for processing a stop valve according to claim 5, characterized in that: A chip removal assembly is provided on one side of the cutting blade (17), and the chip removal assembly includes a chip removal pipe (16) and a receiving hopper (18). The chip removal pipe (16) is provided on the side of the cutting blade (17), and two receiving hoppers (18) are provided and are folded below the chip removal pipe (16).

8. A material cutting mechanism for processing a stop valve according to claim 5, characterized in that: A chip discharge port is provided on the side of the cover shell (19), and the chip discharge port is fixedly connected to the chip discharge bucket (22).