Universal lead storage battery terminal post welding die
By designing a universal lead-acid battery terminal column welding mold, and using a combination of a mold seat and a removable terminal column mold, the problem of existing mold size fixation is solved, and the universality and efficiency improvement of the terminal columns is achieved for different specifications.
Patent Information
- Application Number
- CN202422085951.5
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-08-27
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-08-27
AI Technical Summary
The existing terminal welding molds are fixed in size and cannot be applied to terminals of different specifications, resulting in poor versatility.
A universal lead-acid battery terminal column welding mold is designed, including a mold seat and a detachable terminal column mold. The mold seat has a universal structure. Different specifications of detachable terminal column molds are installed in a detachable manner to adapt to different specifications of terminal columns.
The versatility of the mold is achieved, the number of welding molds required to prepare for different specifications of end poles is reduced, and the applicability and efficiency are improved.
Smart Images

Figure CN223198228U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of lead-acid batteries, and in particular relates to a universal lead-acid battery terminal pole welding die. Background Art
[0002] The terminal and lead sleeve of a lead-acid battery used in automobile start-stop systems are welded together. Manual welding requires the use of a terminal welding mold.
[0003] For example, the utility model with authorization announcement number CN215845645U discloses a battery terminal welding mold, including a welding mold body and a handle. The welding mold body includes a first vertical wall, a second vertical wall connected to the first vertical wall, and a bottom wall. The bottom wall is respectively connected to the first vertical wall and the second vertical wall. The first vertical wall, the second vertical wall, and the bottom wall enclose a welding cavity with an open top. The inner side of the second vertical wall has an arc-shaped conical arc surface with an upper arc length greater than the lower arc length. The bottom wall is provided with a circular through hole that is sleeved and positioned on the outer periphery of the sintered circular ring boss of the L-shaped terminal. The bottom side surface of the bottom wall is provided with a slot that adapts to a layer of bosses of the L-shaped terminal. The handle is fixed to the welding mold body.
[0004] However, in the above-mentioned prior art, the size of the terminal welding mold is fixed and is only applicable to terminals of one specification. Terminals of different specifications require different welding molds, which makes the welding mold less versatile. Utility Model Content
[0005] In view of the above-mentioned deficiencies in the prior art, the utility model provides a universal lead-acid battery terminal pole welding die, which can be suitable for terminal poles of different specifications.
[0006] A universal lead-acid battery terminal welding mold, comprising:
[0007] The mold base has a welding cavity running through from top to bottom;
[0008] A detachable end column mold is detachably mounted in the welding cavity, and the detachable end column mold is provided with an end column hole running through the end column from top to bottom;
[0009] During welding, the terminal column to be welded is inserted into the terminal column hole for welding.
[0010] Preferably, the welding cavity is smaller at the bottom and larger at the top, and accordingly, the outer peripheral size of the detachable end column mold is also smaller at the bottom and larger at the top, and the detachable end column mold is clip-fitted and installed in the welding cavity.
[0011] More preferably, the welding chamber includes a mounting portion located at a lower portion and cooperating with the detachable end column mold, and a flared portion located at an upper portion, the side wall of which has a greater slope than that of the mounting portion.
[0012] Further preferably, the bottom surface of the mold base further has a convex ring surrounding the bottom opening of the welding cavity and protruding downward.
[0013] Preferably, the bottom surface of the mold base is provided with a chamfer at the bottom opening of the welding cavity to facilitate the insertion of the terminal column.
[0014] Preferably, a hand-held handle is provided on the side of the mold base.
[0015] More preferably, a cooling water channel is provided inside the mold base, and a water inlet and a water outlet for supplying and discharging water to the cooling water channel are provided on the outer side wall of the mold base.
[0016] Preferably, the top surface of the detachable end column mold is arranged to be inclined downward from close to the end column hole to away from the end column hole.
[0017] The detachable terminal post mold and the mold base of the universal lead-acid battery terminal post welding mold of the utility model can be detachably installed, so that the detachable terminal post mold with the terminal post hole of the corresponding size can be selected according to the specifications of the terminal post that needs to be adapted, and the mold base is a universal structure and does not need to be replaced, which saves the number of welding molds required for terminal posts of different specifications. BRIEF DESCRIPTION OF THE DRAWINGS
[0018] Figure 1 The utility model is a three-dimensional structural schematic diagram of a universal lead-acid battery terminal welding mold.
[0019] Figure 2 The utility model is a schematic cross-sectional structural diagram of a universal lead-acid battery terminal welding mold.
[0020] Figure 3 A cross-sectional view of the removable end column mold.
[0021] Reference numerals: mold base 1, welding cavity 11, convex ring 12, chamfer 13, cooling water channel 14, water inlet 15, water outlet 16,
[0022] Removable end post mold 2, end post hole 21,
[0023] Handle 3. DETAILED DESCRIPTION
[0024] like Figures 1 to 3 As shown, a universal lead-acid battery terminal welding mold includes a mold base 1 and a detachable terminal mold 2. The mold base 1 has a welding cavity 11 extending vertically therethrough. The welding cavity 11 is open on both the upper and lower surfaces of the mold base 1. The lower surface opening is for inserting the terminal for welding, and the upper surface opening is for the flame ejected from the welding torch to contact the terminal during welding.
[0025] The removable terminal mold 2 is removably mounted within the welding chamber 11. It has a terminal hole 21 extending vertically therethrough. The size of the terminal hole 21 matches the shape of the terminal to be welded. The terminal hole 21 has a certain taper, generally larger at the bottom and smaller at the top, with a taper of 1:9.
[0026] The top surface of the detachable terminal post mold 2 is tilted downward from close to the terminal post hole 21 to away from the terminal post hole 21. In this way, any excess lead liquid that may be produced will flow outward along the top surface of the detachable terminal post mold 2, and will not adhere to the outer peripheral surface of the terminal post.
[0027] The welding cavity 11 of the mold base 1 is smaller at the bottom and larger at the top. Correspondingly, the outer circumference of the detachable terminal column mold 2 is also smaller at the bottom and larger at the top. The detachable terminal column mold 2 is snap-fitted and installed in the welding cavity 11. The snap-fitting method facilitates installation and removal between the two. When installing, it is only necessary to place the detachable terminal column mold 2 into the welding cavity 11 of the mold base 1 and snap it in. When removing, the universal lead-acid battery terminal column welding mold of the present application is turned upside down and the detachable terminal column mold 2 is removed from the welding cavity 11.
[0028] The welding chamber 11 comprises a mounting portion at the bottom that cooperates with the detachable end column mold 2, and a bell mouth portion at the top that has a sidewall slope greater than that of the mounting portion. The bell mouth portion facilitates the operation of the welding gun during welding.
[0029] The bottom surface of the mold base 1 also features a downwardly projecting raised ring 12 surrounding the bottom opening of the welding cavity 11. The presence of raised ring 12 prevents other portions of the bottom surface of the mold base 1 from directly contacting the plastic portion of the lead-acid battery cover during welding, thus preventing damage to the lead-acid battery cover. The bottom surface of the mold base 1 also features a chamfer 13 at the bottom opening of the welding cavity 11 to facilitate insertion of the terminal post.
[0030] A cooling water channel 14 is provided inside the mold base 1. The cooling water channel 14 is arranged in a circle around the mold base 1, but the circle is not completely connected, which is equivalent to a partition wall in the circle. A water inlet 15 and a water outlet 16 are provided on the outer wall of the mold base 1 for water to enter and exit the cooling water channel 14. The water inlet 15 and the water outlet 16 are arranged adjacent to each other, and the water inlet 15 and the water outlet 16 are respectively located on both sides of the partition wall. The water inlet 15 and the water outlet 16 are connected to the water inlet pipe and the water outlet pipe respectively when in use, and cooling can be achieved quickly by water cooling. After the circulating cold water is introduced, it will flow in one direction, and the heat of the entire end and column will be evenly dissipated as the water circulates.
[0031] A hand-held handle 3 is provided on the side of the mold base 1 for easy operation by the operator. A water inlet 15 and a water outlet 16 are located on both sides of the hand-held handle 3 respectively.
[0032] When in use, first select a suitable detachable terminal column mold 2 and install it in the welding cavity 11 of the mold base 1, and then perform welding. According to the specifications of the terminal column to be adapted, a detachable terminal column mold with a corresponding size terminal column hole is selected, and the mold base is a universal structure and does not need to be replaced.
Claims
1. A universal lead-acid battery terminal welding mold, characterized in that: include: The mold base has a welding cavity running through from top to bottom; A detachable end column mold is detachably mounted in the welding cavity, and the detachable end column mold is provided with an end column hole running through the end column from top to bottom; During welding, the terminal column to be welded is inserted into the terminal column hole for welding.
2. The universal lead-acid battery terminal welding mold according to claim 1, characterized in that: The welding cavity is smaller at the bottom and larger at the top. Correspondingly, the outer peripheral size of the detachable end column mold is also smaller at the bottom and larger at the top. The detachable end column mold is clipped and installed in the welding cavity.
3. The universal lead-acid battery terminal welding mold according to claim 2, characterized in that: The welding chamber comprises a mounting portion located at the bottom and matched with the detachable end column mold, and a flared portion located at the top and having a side wall with a greater slope than the mounting portion.
4. The universal lead-acid battery terminal welding mold according to claim 3, characterized in that: The bottom surface of the mold base also has a convex ring surrounding the bottom opening of the welding cavity and protruding downward.
5. The universal lead-acid battery terminal welding mold according to claim 1, characterized in that: The bottom surface of the mold base is provided with a chamfer at the bottom opening of the welding cavity to facilitate the insertion of the terminal column.
6. The universal lead-acid battery terminal welding mold according to claim 1, characterized in that: A hand-held handle is provided on the side of the mold base.
7. The universal lead-acid battery terminal welding mold according to claim 6, characterized in that: A cooling water channel is provided inside the mold base, and a water inlet and a water outlet for supplying and discharging water to the cooling water channel are provided on the outer side wall of the mold base.
8. The universal lead-acid battery terminal welding mold according to claim 1, characterized in that: The top surface of the detachable end column mold is arranged to be inclined downward from close to the proximal end column hole to away from the end column hole.
Citation Information
Patent Citations
Storage battery terminal welding die
CN215845645U