T-shaped row full welding tool

Abstract

The utility model discloses a T-shaped row full welding tool which comprises a main body platform, a plurality of supporting beams are evenly distributed at the lower end of the main body platform, two side plates are symmetrically arranged at the lower end of the main body platform, a plurality of positioning assemblies are evenly distributed on the main body platform, and a plurality of installation bases are evenly distributed on each side plate. A pressing assembly is arranged on each mounting seat, a plurality of through grooves are formed in the main body platform, and each pressing assembly extends to the main body platform through the corresponding through groove; according to the utility model, the plurality of positioning components are matched, so that the manual centering position adjustment is reduced, and the hoisting process is more convenient; the bottom plate and the web plate are hoisted to the main body platform, one-key automatic pressing and loosening are conducted through cooperation of the control switch and the pressing assemblies, after the bottom plate and the web plate are hoisted to the main body platform, the multiple pressing assemblies are automatically pressed through one key through the control switch, the situation that the multiple pressing assemblies need to be pressed one by one, time and labor are wasted is avoided, and the preparation operation convenience before full welding is improved.

Description

Technical Field

[0001] The utility model relates to the technical field of full welding, in particular to a T-shaped full welding tool. Background Art

[0002] The T-shaped bar is a common structural component, which is welded from the bottom plate and the web. The existing T-shaped bar assembly segment welding and full welding are carried out on a set of tooling stations, and the centering needs to be adjusted manually, resulting in a long process cycle and an inability to effectively improve production capacity. In addition, the weld is welded in four sections, with too many weld joints and discontinuous welding. The frequent equipment idle time and the time for repairing and patching the joints during the welding process are too long, further reducing production efficiency. In addition, the side web positioning columns interfere with the automatic welding. After automatic welding, the table needs to be lowered for manual welding, which requires a manual welder. In addition, the surface forming of the manual and automatic welds is inconsistent, and the overall appearance of the weld is uneven and continuous.

[0003] Therefore, a T-shaped full welding tool is proposed to solve the problems existing in the prior art. Utility Model Content

[0004] The purpose of the present invention is to provide a T-shaped full welding fixture to address the above-mentioned problems. The present invention reduces the need for manual centering position adjustment through the cooperation of multiple positioning components, making the hoisting process more convenient; and through the cooperation of the control switch and the clamping component, one-button automatic clamping and loosening are performed. After the base plate and the web plate are hoisted to the main platform, the multiple clamping components are automatically clamped with one button through the control switch, avoiding the need to clamp multiple clamping components one by one, which is time-consuming and labor-intensive, and improving the convenience of preparatory operations before full welding. In order to achieve the above-mentioned purpose of the present invention, the technical solutions adopted by the present invention are as follows:

[0005] According to one aspect of the utility model, a T-shaped full-row welding tool is provided, including a main platform, support beams, side panels, positioning components and clamping components, a plurality of support beams are evenly distributed on the lower end of the main platform, two side panels are symmetrically provided at the lower end of the main platform, and the two side panels are located on both sides of the plurality of support beams, a plurality of positioning components are evenly distributed on the main platform, a plurality of mounting seats are evenly distributed on each of the side panels, a clamping component is provided on each of the mounting seats, a plurality of through slots are opened on the main platform, and each clamping component extends to the main platform through the through slot.

[0006] Preferably, the positioning assembly includes a positioning seat and a pushing seat, and a plurality of positioning seats are evenly distributed on the main platform, each of the positioning seats is connected to the main platform by bolts, and a plurality of pushing seats are evenly distributed on the main platform, and each pushing seat is arranged opposite to the corresponding positioning seat, and each pushing seat is provided with a screw rod kit, and each screw rod kit is provided with a turning handle.

[0007] Preferably, the clamping assembly includes a slide rail, a connecting seat, a telescopic cylinder and a pressure block. Two slide rails are symmetrically provided on each mounting seat. The two slide rails are slidably connected to a connecting seat. A telescopic cylinder is provided on the connecting seat. A pressure block is provided on the output shaft of the telescopic cylinder, and the output shaft of the telescopic cylinder extends to the top of the main platform through a through groove. A screw rod kit 2 is provided on the connecting seat, and a turning handle 2 is provided at the end of the screw rod kit 2.

[0008] Preferably, a plurality of scales are distributed on the main platform, and each scale is located next to the positioning seat.

[0009] Preferably, the cross-sectional shape of each pressing block is a right-angled trapezoid.

[0010] Preferably, a water cooling circulation system is provided at the lower end of the main platform.

[0011] In summary, due to the adoption of the above technical solution, the beneficial effects of the present invention are:

[0012] 1. The T-shaped full welding tool described in the utility model reduces the manual adjustment of the centering position through the cooperation of multiple positioning components, making the lifting process more convenient; and through the cooperation of the control switch and the clamping component, it can automatically clamp and release with one button. After the base plate and the web are hoisted to the main platform, the multiple clamping components are automatically clamped with one button through the control switch, avoiding the need to clamp multiple clamping components one by one, which is time-consuming and labor-intensive, and improving the convenience of preparatory operations before full welding.

[0013] 2. The T-shaped full-row welding fixture described in the utility model absorbs welding heat through the water cooling circulation system on the full-row welding fixture, reduces the diffusion of heat to the base material, reduces welding deformation, reduces the workload of flame adjustment and the use of oxyacetylene, and reduces production costs. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 It is a three-dimensional diagram of the utility model;

[0015] Figure 2 This utility model Figure 1 A partial enlarged view of

[0016] Figure 3 This is a schematic structural diagram of a single station of the utility model;

[0017] Figure 4 This utility model Figure 3 A partial enlarged view of

[0018] In the accompanying drawings, 1. Main platform; 2. Support beam; 3. Side panel;

[0019] 4. Positioning assembly; 401. Positioning seat; 402. Pushing seat; 403. Screw rod kit 1; 404. Turn handle 1;

[0020] 5. Clamping assembly; 501. Slide rail; 502. Connecting seat; 503. Telescopic cylinder; 504. Pressing block; 505. Screw rod kit 2; 506. Turn handle 2;

[0021] 6. Mounting seat; 7. Through slot; 8. Ruler; 9. Water cooling circulation system. DETAILED DESCRIPTION

[0022] To make the objectives, technical solutions, and advantages of the present invention more clearly understood, the present invention is further described below with reference to the accompanying drawings and preferred embodiments. However, it should be noted that many of the details listed in this specification are merely provided to help the reader gain a thorough understanding of one or more aspects of the present invention, and these aspects of the present invention can be implemented even without these specific details.

[0023] See also Figures 1 to 4 The utility model provides a T-shaped full welding tool, the technical solution is as follows:

[0024] It includes a main platform 1, support beams 2, side panels 3, positioning components 4 and clamping components 5. Multiple support beams 2 are evenly distributed on the lower end of the main platform 1. Two side panels 3 are symmetrically provided at the lower end of the main platform 1, and the two side panels 3 are located on both sides of the multiple support beams 2. Multiple positioning components 4 are evenly distributed on the main platform 1, and multiple mounting seats 6 are evenly distributed on each of the side panels 3. Each of the mounting seats 6 is provided with a clamping component 5. Multiple through slots 7 are opened on the main platform 1, and each clamping component 5 extends to the main platform 1 through the through slot 7.

[0025] The existing product assembly segment welding and full welding are performed on the same tooling station, resulting in a long process cycle and thus unable to guarantee increased production capacity. The assembly and segment welding processes are separated, and a simple assembly segment welding tool is set up. Before the base plate and web are hoisted, the two plates are segment welded using the assembly segment welding tool. Subsequently, the two plates are automatically welded using a gantry-type automated welding system. The full welding is completed in one piece, ensuring the centering and verticality of the product assembly.

[0026] During hoisting, the bottom plate and the web are temporarily welded together through assembly segment welding. Through the cooperation of multiple positioning components 4, the manual position adjustment of the centering is reduced, making the hoisting process more convenient; multiple clamping components 5 are all pneumatic clamping devices, which can be automatically clamped and loosened with one button through the control switch. After the bottom plate and the web are hoisted onto the main platform 1, the multiple clamping components 5 are automatically clamped with one button through the control switch, avoiding the need to clamp multiple clamping components 5 one by one, which is time-consuming and labor-intensive, and improves the convenience of preparatory operations before full welding.

[0027] The positioning assembly 4 includes a positioning seat 401 and a pushing seat 402. A plurality of positioning seats 401 are evenly distributed on the main platform 1. Each positioning seat 401 is connected to the main platform 1 by bolts. A plurality of pushing seats 402 are evenly distributed on the main platform 1, and each pushing seat 402 is arranged opposite to the corresponding positioning seat 401. Each pushing seat 402 is provided with a screw rod kit 403, and each screw rod kit 403 is provided with a turning handle 404.

[0028] During hoisting, one side of the base plate is pressed against multiple positioning seats 401, and multiple positioning seats 401 are connected to the main platform 1 through bolts, serving as positioning standards. Then, by rotating multiple turning handles 404, multiple pushing seats 402 are moved toward the positioning seats 401 through the screw rod kit 403, and then the base plate is fixed. In conjunction with the clamping assembly 5, the entire base plate is completely fixed on the main platform 1, which facilitates subsequent welding operations and improves stability during welding.

[0029] The clamping assembly 5 includes a slide rail 501, a connecting seat 502, a telescopic cylinder 503 and a pressure block 504. Two slide rails 501 are symmetrically provided on each mounting seat 6. The two slide rails 501 are slidably connected to the connecting seat 502. A telescopic cylinder 503 is provided on the connecting seat 502. A pressure block 504 is provided on the output shaft of the telescopic cylinder 503, and the output shaft of the telescopic cylinder 503 extends to the top of the main platform 1 through the through slot 7. A screw rod kit 2 505 is provided on the connecting seat 502, and a turning handle 2 506 is provided at the end of the screw rod kit 2 505.

[0030] By turning the second handle 506 and cooperating with the second screw rod kit 505, the entire connecting seat 502 is driven to move forward and backward, and the multiple connecting seats 502 are adjusted to the appropriate position. During hoisting, after the base plate is positioned by the positioning component 4, the multiple telescopic cylinders 503 are uniformly controlled by the same control source. By manipulating the control source, the multiple telescopic cylinders 503 are contracted with one click, thereby driving the multiple pressure blocks 504 to press the base plate, completing the stabilization of the base plate and facilitating subsequent welding operations. When welding is completed and the T row needs to be lifted off the main platform 1, the control source is manipulated. Under the drive of the multiple telescopic cylinders 503, the multiple pressure blocks 504 are moved away from the base plate with one click, and then the multiple connecting seats 502 are moved toward the outside of the main platform 1 by turning the second handle 506 and the second screw rod kit 505, thereby facilitating the lifting operation of the T row and improving convenience.

[0031] There are multiple rulers 8 evenly distributed on the main platform 1, and each ruler 8 is located next to the positioning seat 401; the specifications of the base plate are different, and correspondingly, multiple positioning seats 401 need to be adjusted. The positioning seat 401 is connected to the main platform 1 by bolts, so the positioning seat 401 can be adjusted. A ruler 8 is provided next to each positioning seat 401 as a reference, which makes it convenient for the staff to adjust the corresponding position according to the specific situation during adjustment, thereby improving the convenience of adjusting the positioning seat 401 when facing base plates of different specifications.

[0032] The cross-sectional shape of each of the pressing blocks 504 is a right-angled trapezoid; the pressing blocks 504 with a right-angled trapezoidal cross-section can provide better stability and balance due to their wider bottom and narrower top, which makes the pressing blocks 504 less likely to tilt or move when subjected to pressure or load, helping to maintain even pressure distribution and prevent accidental movement; the design of the right-angled trapezoidal cross-section can effectively transmit pressure or force, and due to its narrower top and wider bottom, it can withstand greater force without easily deforming, which is crucial for stable and reliable force transmission.

[0033] The lower end of the main platform 1 is provided with a water cooling circulation system 9; the water cooling circulation system 9 of the tooling absorbs welding heat, reduces heat diffusion to the base material, reduces welding deformation, reduces flame adjustment workload and oxyacetylene usage, and reduces production costs.

[0034] During welding, a gantry-type automated welding system is used for automatic welding. The main and auxiliary welding guns are aligned with the welding starting point to ensure that the main and auxiliary welding starting points are consistent and the welding parameters are adjusted to be consistent. By ensuring that the starting points and welding parameters of the main and auxiliary welding guns are consistent, the quality and consistency of the welding can be greatly improved. This means that the two welding guns produce similar heat input and welding characteristics when welding the same part, thereby reducing the variability of the weld joint and improving the quality and strength of the weld. Synchronous operation of the main and auxiliary welding guns can significantly improve production efficiency. In large-scale or continuous production, simultaneous welding can reduce welding cycle time and overall production time. This synchronized operation ensures that the two welding guns work at the same time, maximizing the use of equipment and human resources and increasing the throughput of the production line.

[0035] Consistent starting points and parameters mean that operators do not need to make additional adjustments or calibrations during each welding task, which reduces the possibility of welding quality problems due to operator errors or inconsistencies, thereby improving overall productivity and quality control; for operators, synchronous operation of the main and auxiliary welding guns means that the workload of welding tasks is shared, which allows operators to more focus on monitoring and adjusting other key aspects of the welding process, such as quality control and equipment status.

[0036] The above is only a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications should also be regarded as within the scope of protection of the present invention.

Claims

1. A T-shaped full welding tool, characterized in that: include: A main body platform (1), support beams (2), side panels (3), positioning components (4) and pressing components (5); a plurality of support beams (2) are evenly distributed on the lower end of the main body platform (1); two side panels (3) are symmetrically provided on the lower end of the main body platform (1), and the two side panels (3) are located on both sides of the plurality of support beams (2); a plurality of positioning components (4) are evenly distributed on the main body platform (1); a plurality of mounting seats (6) are evenly distributed on each of the side panels (3); a pressing component (5) is provided on each of the mounting seats (6); a plurality of through slots (7) are opened on the main body platform (1), and each pressing component (5) extends to the main body platform (1) through the through slots (7).

2. A T-shaped full welding tool according to claim 1, characterized in that: The positioning assembly (4) includes a positioning seat (401) and a pushing seat (402). The main body platform (1) is evenly distributed with a plurality of positioning seats (401), and each positioning seat (401) is connected to the main body platform (1) by bolts. The main body platform (1) is evenly distributed with a plurality of pushing seats (402), and each pushing seat (402) is arranged opposite to the corresponding positioning seat (401). Each pushing seat (402) is provided with a screw rod assembly (403), and each screw rod assembly (403) is provided with a turning handle (404).

3. The T-shaped full welding tool according to claim 1, characterized in that: The clamping assembly (5) comprises a slide rail (501), a connecting seat (502), a telescopic cylinder (503) and a pressing block (504). Two slide rails (501) are symmetrically provided on each mounting seat (6). The two slide rails (501) are slidably connected to the connecting seat (502). The connecting seat (502) is provided with a telescopic cylinder (503). The output shaft of the telescopic cylinder (503) is provided with a pressing block (504). The output shaft of the telescopic cylinder (503) extends to the top of the main platform (1) through a through slot (7). The connecting seat (502) is provided with a second screw rod assembly (505), and the end of the second screw rod assembly (505) is provided with a second turning handle (506).

4. The T-shaped full welding tool according to claim 2, characterized in that: A plurality of scales (8) are evenly distributed on the main platform (1), and each scale (8) is located next to the positioning seat (401).

5. The T-shaped full welding tool according to claim 3, characterized in that: The cross-sectional shape of each pressing block (504) is a right-angled trapezoid.

6. The T-shaped full-row welding tool according to claim 1, characterized in that: A water cooling circulation system (9) is provided at the lower end of the main platform (1).

Images