Combined type handrail rapid manufacturing platform

Abstract

The utility model discloses a combined type handrail rapid manufacturing platform, which belongs to the technical field of building construction and comprises a framework, two bases and three limiting device groups. Two transverse ends of the framework are respectively supported on the two bases; the framework comprises a rectangular frame, framework cross rods and a plurality of framework vertical rods; the two ends of each framework cross rod are fixedly connected to the two short edges of the rectangular frame respectively, and the framework cross rods are parallel to the long edges of the rectangular frame. The two ends of each framework vertical rod are installed on the upper long edge of the rectangular frame and the framework transverse rod. All the framework vertical rods are arranged at intervals in the length direction of the rectangular frame. A plurality of limiting grooves are machined in each framework vertical rod in the length direction of the framework vertical rod. The three limiting device sets are installed on the two long edges of the rectangular frame and the framework transverse rods respectively. According to the utility model, the handrail components are prefabricated into the truss by utilizing the principle of segmental prefabrication and integration, so that the installation time of the handrail and the working intensity of manufacturing the handrail on site can be reduced, the construction period is shortened, and the field manufacturing efficiency of the handrail is improved.

Description

Technical Field

[0001] The utility model belongs to the technical field of building construction, and in particular relates to a combined railing rapid production platform. Background Art

[0002] Currently, there are two ways to produce railings: one is factory-made, and the other is on-site. Factory-made railings require advance customization and cannot be produced and used immediately. On-site production requires the railing steel pipes to be transported to the site. Each railing steel pipe needs to be adjusted and aligned using a spirit level before being welded and fixed (spot welding). After fixing, the horizontality and verticality of each steel pipe need to be checked one by one and adjusted and aligned using a spirit level. After confirmation, the entire piece is welded (full welding). Finally, the horizontality and verticality of each steel pipe are checked as a whole for final adjustment and leveling. Due to the need to repeatedly confirm the size and positioning of each railing section, on-site production takes a long time to complete, the process is complex, and the construction cost is high. It is impossible to achieve the required shortened construction period, which affects the progress of the project. Utility Model Content

[0003] In view of this, the utility model provides a combined railing rapid production platform, which uses the principle of segmented prefabrication and combining single components into a whole to prefabricate railing components into frames, which can reduce the installation time of the railing and the workload of on-site railing production, thereby shortening the construction period and improving the on-site production efficiency of the railing.

[0004] The utility model is realized through the following technical solutions:

[0005] A combined railing rapid production platform, the railing to be produced includes: railing crossbars, railing uprights and large crossbars;

[0006] The production platform includes: a frame, two bases and three limit device groups;

[0007] The lateral ends of the frame are respectively supported on two bases;

[0008] The skeleton comprises: a rectangular frame, a skeleton cross bar and a plurality of skeleton vertical bars;

[0009] The two ends of the skeleton cross bar are respectively fixed to the two short sides of the rectangular frame, and the skeleton cross bar is parallel to the long side of the rectangular frame;

[0010] Both ends of each frame upright are mounted on the upper long side of the rectangular frame and the frame cross bar; all frame uprights are spaced apart along the length direction of the rectangular frame; each frame upright is machined with a plurality of limit grooves along its length direction; the limit grooves on all frame uprights correspond to each other;

[0011] The three limiting device groups are respectively installed on the two long sides of the rectangular frame and the skeleton cross bar; the railing cross bar is limited in the limiting groove, and the two ends of the railing upright are limited on the production platform by two groups of limiting device groups located on one long side of the rectangular frame and the skeleton cross bar, and the large cross bar is limited on the production platform by the limiting device group located on the other long side of the rectangular frame.

[0012] Furthermore, a rotating shaft is installed on each of the two short sides of the rectangular frame; the rectangular frame is rotatably installed between the two bases via the two rotating shafts;

[0013] The production platform further comprises a braking device, which is arranged on one of the bases and a rotating shaft at the end where the base is located, and is used for braking the skeleton.

[0014] Furthermore, the braking device includes: a flange, a brake rod and a brake ring;

[0015] The brake ring is fixedly connected to a base; the axis of the brake ring is parallel to the axis of the rotating shaft;

[0016] The flange is coaxially fixedly connected to the rotating shaft at the end of the base of the rectangular frame; a plurality of through holes b are processed on the flange, and the plurality of through holes b are evenly arranged along the circumference of the flange;

[0017] When the flange rotates until one of the through holes b coincides with the brake ring, the brake rod is inserted into the through hole b on the flange and the brake ring to achieve braking of the frame.

[0018] Furthermore, the three limiting device groups are respectively a limiting device group a installed on one long side of the rectangular frame, a limiting device group b installed on the skeleton cross bar 11, and a limiting device group c installed on the other long side of the rectangular frame; each limiting device group is composed of a plurality of limiting devices;

[0019] The limiting device group a, the limiting device group b and the limiting device group c are evenly spaced along the long side direction of the location;

[0020] The limiting devices of limiting device group a and limiting device group b correspond one to one, and the two end portions of a railing upright are fixed in every two corresponding limiting devices; thus, in limiting device group a and limiting device group b, the spacing between every two adjacent limiting devices is consistent with the spacing between two adjacent railing uprights of the railing to be manufactured; a large cross bar is fixed on the limiting device on limiting device group c.

[0021] Furthermore, each limiting device includes: two L-shaped angle steels and a pin;

[0022] The vertical portions of the two L-shaped angle steels are arranged opposite each other; the horizontal portion of the L-shaped angle steel is fixedly connected to the long side of the rectangular frame or the crossbar of the frame, and the vertical portion of the L-shaped angle steel is perpendicular to the plane of the rectangular frame; a through hole a is machined on the vertical portion of the L-shaped angle steel; the through holes a of the two L-shaped angle steels are coaxial; the two ends of the pin shaft pass through and are installed in the two through holes a respectively;

[0023] In the limit device group a and the limit device group b, the spacing between the vertical portions of the two L-shaped angle steels in each limit device is consistent with the outer diameter of the railing upright; the axis of the through hole a of the limit device is parallel to the length direction of the long side of the rectangular frame; the multiple railing uprights of the railing are placed one by one between the two angle steels of the corresponding limit device and locked and fixed by a pin;

[0024] In the limiting device group c: the spacing between the vertical parts of the two L-shaped angle steels in each limiting device is consistent with the outer diameter of the large cross bar; the axis of the through hole a of the limiting device is parallel to the length direction of the short side of the rectangular frame; the large cross bar is placed between the two angle steels of the limiting device and is locked and fixed by a pin shaft.

[0025] Furthermore, among the several skeleton uprights, except for the skeleton uprights at both ends, the remaining skeleton uprights are grouped in pairs, and the two skeleton uprights in each group are respectively installed on both sides of two opposite limit devices in limit device group a and limit device group b.

[0026] Furthermore, the distance between the two skeleton uprights located on both sides of the limiting device and the limiting device is not less than 200 mm.

[0027] Furthermore, the frame further comprises: a supporting pole;

[0028] The support pole is located in the middle of the rectangular frame of the skeleton; the two ends of the support pole are respectively fixedly connected to the two long sides of the rectangular frame, and the rod body of the support pole is fixedly connected to the cross bar of the skeleton;

[0029] The length direction of the supporting pole is parallel to the length direction of the short side of the rectangular frame.

[0030] Furthermore, both bases are equilateral triangle structures.

[0031] Beneficial effects:

[0032] (1) The utility model provides a combined railing rapid production platform, comprising a frame, two bases and three limiting device groups; the frame is supported by the two bases; the large crossbar, railing uprights and railing crossbars of the railing to be produced are placed and fixed on the frame; the large crossbar and railing uprights of the railing are limited and fixed by the limiting device group, and the railing crossbars are limited and fixed by the limiting grooves on the frame; the production platform adopts a segmented combined installation method, which not only greatly reduces the railing installation time and reduces the work intensity, but also reduces the repetitive work of measuring the size and positioning of each section of the railing, improves the railing processing efficiency, shortens the railing installation period, and can realize batch production.

[0033] (2) The utility model provides a combined railing rapid production platform, wherein the platform frame is rotatably mounted between two bases via two rotating shafts, so that the production platform is easy to flip over, and a braking device is used to brake the frame so that the frame can stay in a set position, thereby realizing multi-angle welding of the railing.

[0034] (3) The utility model provides a combined railing rapid production platform, wherein the braking device includes a flange, a brake rod and a brake ring. The brake rod is inserted into the through hole b on the flange and the brake ring at the same time to achieve braking, so that the frame can stop at a set angle position, which is convenient for multi-angle welding during the railing production process, improves production efficiency, and ensures welding effect.

[0035] (4) The utility model provides a combined railing rapid production platform, each limiting device includes two L-shaped angle steels and a pin shaft, which can provide limiting and support for the large crossbar and railing uprights of the railing, thereby preventing the railing from moving during welding, causing deformation of the railing, and thus ensuring the quality of the railing.

[0036] (5) The utility model provides a combined railing rapid production platform, wherein two skeleton uprights are respectively installed on both sides of two opposite limiting devices in the limiting device group a and the limiting device group b, and can provide stable support for the railing uprights.

[0037] (6) The utility model provides a combined railing rapid production platform, in which the distance between the two skeleton uprights located on both sides of the limiting device and the limiting device is not less than 200 mm, which can avoid the weld between the large cross bar and the railing uprights.

[0038] (7) The utility model provides a combined railing rapid production platform, wherein the support uprights are located in the middle of the rectangular frame of the skeleton. The support uprights can improve the structural strength of the skeleton and ensure the stability and safety of the production platform.

[0039] (8) The utility model provides a combined railing rapid production platform, and both bases are isosceles triangle structures, which can provide stable support for the skeleton of the production platform, further ensuring the stability and safety of the production platform. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 It is a structural diagram of the utility model;

[0041] Figure 2 The figure is a schematic diagram of the structure of the railing to be made;

[0042] Among them, 1-skeleton, 11-skeleton cross bar, 12-skeleton vertical bar, 13-rotating shaft, 14-support vertical bar, 2-base, 3-limiting device, 4-railing, 41-large cross bar, 42-railing cross bar, 43-railing vertical bar. DETAILED DESCRIPTION

[0043] The present invention is described in detail below with reference to the accompanying drawings and embodiments.

[0044] Example 1:

[0045] This embodiment provides a modular railing rapid production platform for on-site production of railings;

[0046] like Figure 2 As shown, the handrail 4 to be manufactured is a modular handrail, comprising a main crossbar 41, a plurality of railing crossbars 42, and a plurality of railing uprights 43. The main crossbar 41 is the handrail portion of the handrail 4 and has a larger diameter and length than the railing crossbar 42. The plurality of railing uprights 43 are vertically mounted below the main crossbar 41 and spaced apart along the length of the main crossbar 41. The plurality of railing crossbars 42 are evenly spaced apart along the height of the railing uprights 43. The main crossbar 41, railing crossbars 42, and railing uprights 43 are all prefabricated components.

[0047] like Figure 1 As shown, the production platform includes: a frame 1, a braking device, two bases 2 and three limit device groups.

[0048] The frame 1 has a rectangular structure and includes a rectangular frame, a crossbar 11, and a plurality of uprights 12. The long side of the rectangular frame is arranged horizontally. A rotating shaft 13 is mounted on each of the two short sides of the rectangular frame. The two rotating shafts 13 are coaxial, and the axial directions of the two rotating shafts 13 are parallel to the length direction of the rectangular frame. The two ends of the crossbar 11 are respectively fixed to the two short sides of the rectangular frame, and the crossbar 11 is parallel to the long side of the rectangular frame. The two ends of each upright 12 are respectively fixed to the upper long side of the rectangular frame and the crossbar 11, and all uprights 12 are arranged at intervals along the length direction of the rectangular frame. The long side of the rectangular frame connected to the upright 12 is long side a, and the other long side of the rectangular frame is long side b. Each upright 12 is machined with a plurality of limiting grooves along its height direction. The limiting grooves on all uprights 12 correspond one to one along the height direction. The limiting grooves are used to place the railing crossbars 42 of the railing 4 to be manufactured. In this embodiment, the rectangular frame and the skeleton cross bar 11 are made of Q235B model 10 channel steel, and the limiting grooves are located on the two flanges of the channel steel.

[0049] like Figure 1 As shown, the three limit device groups are respectively limit device group a installed on the long side a of the rectangular frame, limit device group b installed on the skeleton cross bar 11, and limit device group c installed on the long side b of the rectangular frame. Limit device group a, limit device group b, and limit device group c are all composed of a plurality of limit devices 3. The limit devices 3 in limit device group a are spaced apart along the length direction of long side a, the limit devices 3 in limit device group b are spaced apart along the length direction of skeleton cross bar 11, and the limit devices 3 in limit device group c are evenly spaced along the direction of long side b. The limit devices 3 in limit device group a and limit device group b correspond one to one, and every two corresponding limit devices 3 are used to fix the two end ends of a railing upright 43. Therefore, the spacing between every two adjacent limit devices 3 in limit device group a and limit device group b is consistent with the spacing between two adjacent railing uprights 43 of the railing 4 to be manufactured. The limit devices 3 on limit device group c are used to fix the large cross bar 41.

[0050] Each limiting device 3 includes: two L-shaped angle steels and a pin. The vertical parts of the two L-shaped angle steels are arranged opposite to each other. The horizontal part of the L-shaped angle steel is fixedly connected to the long side of the rectangular frame or the skeleton cross bar 11, and the vertical part of the L-shaped angle steel is perpendicular to the plane where the rectangular frame is located. A through hole a is processed on the vertical part of the L-shaped angle steel, and the through holes a of the two L-shaped angle steels are coaxial. The two ends of the pin shaft pass through and are installed in the through holes a of the two L-shaped angle steels respectively. In the limiting device group a and the limiting device group b, the spacing between the vertical parts of the two L-shaped angle steels in each limiting device 3 is consistent with the outer diameter of the railing upright 43. The axis of the through hole a of the limiting device 3 is parallel to the length direction of the long side of the rectangular frame. Several railing uprights 43 are placed one by one between the two L-shaped angle steels of the corresponding limiting devices 3, and are locked and fixed by pins (that is, the railing uprights 43 are limited in the space surrounded by the two L-shaped angle steels and the pins. Before fixing the railing uprights 43, it is necessary to first fix the large cross bar 41, then place the railing cross bar 42, and then put the railing uprights 43 between the L-shaped angle steels and fix them. The ends of the railing uprights 43 are against the large cross bar 41 to prevent the railing uprights 43 from falling. The spacing between the vertical parts of the two L-shaped angle steels in each limiting device 3 in the limiting device group c is consistent with the outer diameter of the large cross bar 41. The axis of the through hole a of the limiting device 3 is parallel to the length direction of the short side of the rectangular frame. The large cross bar 41 is placed between the two angle steels of the limiting device 3 in the limiting device group c, and is locked and fixed by pins. The limiting device 3 can provide limiting and support for the large crossbar 41 and the railing uprights 43 of the railing 4, thereby preventing the railing 4 from moving during welding, causing deformation of the railing 4.

[0051] In this embodiment, the L-shaped angle steel in the stopper 3 is made of ∠50x5 equal-leg angle steel. Because the spacing between two adjacent stoppers 3 is determined based on the spacing requirements of the railing uprights 43 of the handrail 4, repeated measurement, adjustment, and alignment are unnecessary. After the railing 4's main crossbar 41, railing crossbars 42, and railing uprights 43 are positioned, spot welding is performed, followed by direct welding. The stopper 3 prevents movement of the railing components during welding, thus preventing deformation of the handrail 4 during welding.

[0052] Two bases 2 are arranged opposite each other on either side of the frame 1. Both bases 2 have an equilateral triangular structure. The two rotating shafts 13 on the rectangular frame of the frame 1 are rotatably mounted on the two bases 2 via bearings. The outer rings of the bearings are fixedly connected to the bases 2, while the inner rings of the bearings are fixedly connected to the rotating shafts 13 of the rectangular frame, enabling the frame 1 to rotate about the axis of the rotating shafts 13. In this embodiment, the bearings are preferably angular contact ball bearings made of 6388 cast steel. The equilateral triangular structure of the bases 2 ensures the stability of the production platform.

[0053] The braking device includes a flange, a braking rod and a braking ring, and is used to brake the frame 1 so that the frame 1 can stop at a set rotation angle.

[0054] The brake ring is fixedly connected to one of the bases 2. The axis of the brake ring is parallel to the axis of the bearing.

[0055] The flange is coaxially fixed to the rotating shaft 13 at the end of the base 2 of the rectangular frame (the base 2 to which the brake ring 4 is fixed). A plurality of through holes b are machined on the flange, and the plurality of through holes b are evenly arranged along the circumference of the flange. The diameter of the through holes b on the flange is the same as the inner diameter of the brake ring. When the flange is rotated until one of the through holes b coincides with the brake ring, the frame 1 is braked by inserting a brake rod through the through hole b on the flange and the brake ring, so that the frame 1 can stop at the set rotation angle, facilitating the welding of the railing 4. In this embodiment, the brake rod is made of a galvanized steel pipe with a diameter of 18 mm.

[0056] In this embodiment, the flange is DN40-PN10, and the inner diameter of the brake ring is 20 mm.

[0057] The production platform in this embodiment draws on the support and rotation methods of old-fashioned popcorn machines. The skeleton 1 can rotate and brake, and can fix, support and limit the railing components (large cross bars, railing uprights and railing cross bars). Through this production platform, the construction period can be shortened by about 30%.

[0058] Example 2:

[0059] This embodiment discloses a modular railing rapid production platform based on the structure of Example 1. The production platform is based on the structure of Example 1. Among the plurality of frame uprights 12, except for the frame uprights 12 located at the two ends, the remaining frame uprights 12 are grouped in pairs, with the two frame uprights 12 in each group mounted on opposite sides of two opposing limit devices 3 in limit device group a and limit device group b, respectively. The spacing between the two frame uprights 12 on either side of the limit device 3 and the limit device 3 is no less than 200 mm, avoiding the weld between the main crossbar 41 and the railing uprights 43.

[0060] Example 3:

[0061] This embodiment discloses a combined railing rapid production platform, based on the structure of embodiment 1. The frame 1 further includes: support poles 14.

[0062] The support rod 14 is located in the middle of the rectangular frame of the frame 1. Its ends are fixedly connected to the two long sides of the rectangular frame, and its shaft is fixedly connected to the frame crossbar 11. The support rod 14 is provided with a retaining groove along its length, which is used to accommodate the railing crossbar 42.

[0063] The length direction of the support rods 14 is parallel to the length direction of the short side of the rectangular frame, which is used to increase the structural strength of the frame 1 and ensure the stability and safety of the production platform.

[0064] In summary, the above are only preferred embodiments of the present invention and are not intended to limit the scope of protection of the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention shall be included in the scope of protection of the present invention.

Claims

1. A combined railing rapid production platform, the railing to be produced (4) comprises: A railing crossbar (42), a railing upright (43) and a large crossbar (41); characterized in that it comprises: a frame (1), two bases (2) and three limit device groups; The lateral ends of the frame (1) are respectively supported on two bases (2); The frame (1) comprises: a rectangular frame, a frame crossbar (11) and a plurality of frame vertical bars (12); The two ends of the skeleton cross bar (11) are respectively fixed to the two short sides of the rectangular frame, and the skeleton cross bar (11) is parallel to the long side of the rectangular frame; Both ends of each of the frame uprights (12) are mounted on the upper long side of the rectangular frame and the frame cross bar (11); all the frame uprights (12) are spaced apart along the length direction of the rectangular frame; each of the frame uprights (12) is machined with a plurality of limiting grooves along its length direction; the limiting grooves on all the frame uprights (12) correspond to each other one by one; Three limiting device groups are respectively installed on the two long sides of the rectangular frame and the skeleton cross bar (11); the railing cross bar (42) is limited in the limiting groove, the two ends of the railing upright (43) are limited on the production platform by two groups of limiting device groups located on one long side of the rectangular frame and the skeleton cross bar (11), and the large cross bar (41) is limited on the production platform by the limiting device group located on the other long side of the rectangular frame.

2. A combined railing rapid production platform as claimed in claim 1, characterized in that: A rotating shaft (13) is respectively installed on the two short sides of the rectangular frame; the rectangular frame is rotatably installed between the two bases (2) via the two rotating shafts (13); The production platform further comprises a braking device, which is arranged on one of the bases (2) and a rotating shaft (13) at the end of the base (2) and is used for braking the skeleton (1).

3. A combined railing rapid production platform as claimed in claim 2, characterized in that: The braking device comprises: a flange, a brake rod and a brake ring; The brake ring is fixedly connected to a base (2); the axis of the brake ring is parallel to the axis of the rotating shaft (13); The flange is coaxially fixedly connected to the rotating shaft (13) at the end of the base (2) of the rectangular frame; a plurality of through holes b are processed on the flange, and the plurality of through holes b are evenly arranged along the circumference of the flange; When the flange rotates until one of the through holes b coincides with the brake ring, the brake rod is inserted into the through hole b on the flange and the brake ring, thereby achieving braking of the frame (1).

4. A combined railing rapid production platform as claimed in claim 1, characterized in that: The three limiting device groups are respectively a limiting device group a installed on one long side of the rectangular frame, a limiting device group b installed on the skeleton cross bar (11), and a limiting device group c installed on the other long side of the rectangular frame; each limiting device group is composed of a plurality of limiting devices (3); The limiting device group a, the limiting device group b and the limiting device group c are evenly spaced along the long side direction of the location; The limiting devices (3) of the limiting device group a and the limiting device group b correspond to each other one by one, and the two ends of a railing upright (43) are fixed in each of the two corresponding limiting devices (3); thus, the spacing between each two adjacent limiting devices (3) in the limiting device group a and the limiting device group b is consistent with the spacing between two adjacent railing uprights (43) of the railing (4) to be manufactured; and the large crossbar (41) is fixed on the limiting device (3) on the limiting device group c.

5. A combined railing rapid production platform as claimed in claim 4, characterized in that: Each limiting device (3) comprises: two L-shaped angle steels and a pin shaft; The vertical parts of the two L-shaped angle steels are arranged opposite to each other; the horizontal part of the L-shaped angle steel is fixedly connected to the long side of the rectangular frame or the skeleton cross bar (11), and the vertical part of the L-shaped angle steel is perpendicular to the plane where the rectangular frame is located; a through hole a is processed on the vertical part of the L-shaped angle steel; the through holes a of the two L-shaped angle steels are coaxial; the two ends of the pin shaft respectively pass through and are installed in the two through holes a; In the limiting device group a and the limiting device group b, the distance between the vertical parts of the two L-shaped angle steels in each limiting device (3) is consistent with the outer diameter of the railing upright (43); the axis of the through hole a of the limiting device (3) is parallel to the length direction of the long side of the rectangular frame; the plurality of railing uprights (43) of the railing (4) are placed one by one between the two angle steels of the corresponding limiting device (3) and are locked and fixed by a pin shaft; In the limiting device group c: the spacing between the vertical parts of the two L-shaped angle steels in each limiting device (3) is consistent with the outer diameter of the large cross bar (41); the axis of the through hole a of the limiting device (3) is parallel to the length direction of the short side of the rectangular frame; the large cross bar (41) is placed between the two angle steels of the limiting device (3) and is locked and fixed by a pin shaft.

6. A combined railing rapid production platform as claimed in claim 1, characterized in that: Among the plurality of frame uprights (12), except for the frame uprights (12) located at both ends, the remaining frame uprights (12) are grouped in pairs, and the two frame uprights (12) in each group are respectively installed on both sides of two opposite limiting devices (3) in the limiting device group a and the limiting device group b.

7. A combined railing rapid production platform as claimed in claim 6, characterized in that: The distance between the two skeleton uprights (12) located on both sides of the limiting device (3) and the limiting device (3) is not less than 200 mm.

8. The combined railing rapid production platform according to claim 1, characterized in that: The frame (1) further comprises: a supporting pole (14); The support pole (14) is located in the middle of the rectangular frame of the frame (1); the two ends of the support pole (14) are respectively fixedly connected to the two long sides of the rectangular frame, and the rod body of the support pole (14) is fixedly connected to the frame cross bar (11); The length direction of the supporting upright rod (14) is parallel to the length direction of the short side of the rectangular frame.

9. A combined railing rapid production platform according to any one of claims 1 to 8, characterized in that: Both bases (2) are equilateral triangle structures.

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