Actuator cylinder press-in machine

By designing the operating cylinder press, using a combination of driving ring and fuel injector, the piston is automatically cleaned and lubricated, solving the problems of low manual operation efficiency and safety hazards, and ensuring the precise piston pressing.

CN223198471UActive Publication Date: 2025-08-08HUIZHOU SAINA HARDWARE CO LTD
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Patent Information

Application Number
CN202422391948.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-08
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

The existing actuator pistons have problems of low manual cleaning and lubrication efficiency and safety hazards during pressing into the cylinder.

Method used

A working cylinder press is designed, including a working table, a pressing mechanism and a cleaning and lubrication mechanism. The piston surface is cleaned by spraying high-pressure gas through the drive ring and lubricant is sprayed through the fuel injector to achieve automatic cleaning and lubrication of the piston, ensuring that the piston is pressed into the cylinder accurately.

Benefits of technology

The piston is automatically cleaned and lubricated, which improves the pressing efficiency, reduces safety risks, and ensures the accuracy of the piston pressing.

✦ Generated by Eureka AI based on patent content.

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    Figure CN223198471U_ABST
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Abstract

The utility model provides an actuating cylinder press-in machine which comprises a working table, a press-in mechanism, a cylinder body clamp and a cleaning and lubricating mechanism, the cylinder body clamp is arranged on the working table and used for achieving positioning and fixing of a cylinder body of an actuating cylinder, and the cleaning and lubricating mechanism is arranged over the cylinder body clamp and used for fixing the cylinder body of the actuating cylinder. The cleaning and lubricating mechanism comprises a connecting plate, a supporting rod, a driving ring, a driving assembly, an air nozzle and an oil nozzle. A cylinder body of an actuator cylinder is installed in the cylinder body clamp, then a piston is placed above the press-in hole in the connecting plate, the driving assembly enables the driving ring to rotate, the air nozzle on the driving ring sprays high-pressure air, after the surface of the piston is cleaned, a lubricating agent is sprayed to the surface of the piston through the oil spraying nozzle, and then the piston is pressed into the press-in hole through the press-in mechanism. According to the piston pressing-in device, automatic cleaning and lubricant spraying of the piston are achieved, the piston needs to penetrate through the pressing-in hole firstly to enter the cylinder body of the actuator cylinder, and the pressing-in accuracy is ensured.
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Description

Technical Field

[0001] The utility model relates to the field of actuator production equipment, in particular to an actuator pressing machine. Background Art

[0002] The working principle of the actuator is based on Pascal's law, that is, the pressure of the liquid in a closed container is evenly distributed. When the liquid is pressed into the cylinder of the actuator, the liquid will exert pressure on the piston, thereby pushing the piston forward or backward. In order to achieve this function, the piston needs to be accurately placed in the cylinder and ensure that it can move smoothly in the cylinder without leakage. During the assembly process, special tools or equipment (such as a press) are usually used to press the piston into the cylinder. When the piston is pressed into the cylinder of the actuator, the piston surface usually needs to be cleaned and sprayed with an appropriate amount of lubricant. This process is usually performed manually. There may be some impurities or corrosive agents in the piston. Manual handling poses a safety hazard and is less efficient. Utility Model Content

[0003] (1) Technical issues to be resolved

[0004] In order to solve the above problems in the prior art, the utility model provides an actuator pressing machine.

[0005] (2) Technical solution

[0006] In order to achieve the above-mentioned purpose, the main technical solutions adopted by this utility model include:

[0007] An actuator pressing machine comprises a workbench, a pressing mechanism, a cylinder clamp and a cleaning and lubricating mechanism;

[0008] The cylinder body fixture is arranged on the workbench and is used to position and fix the cylinder body of the actuator;

[0009] The cleaning and lubricating mechanism is arranged just above the cylinder clamp, and comprises a connecting plate, a support rod, a driving ring, a driving assembly, an air nozzle and an oil spray nozzle;

[0010] The connecting plate is arranged directly above the cylinder fixture, and the bottom of the connecting plate is connected to the workbench through the support rod, and a press-in hole corresponding to the inner cavity of the cylinder is opened on the connecting plate;

[0011] The driving ring is rotatably mounted on the surface of the connecting plate and is coaxially arranged with the press-in hole;

[0012] The driving assembly is connected to the driving ring and is used to drive the driving ring to rotate;

[0013] The air nozzle and the oil injection nozzle are respectively arranged on both sides of the inner wall of the driving ring;

[0014] The pressing mechanism is installed on the workbench and is used to press the piston into the cylinder body of the actuator cylinder from the pressing hole.

[0015] Preferably, the driving component includes a motor, a reducer and a driving gear. The motor is connected to the driving gear through the reducer. A tooth groove corresponding to the driving gear is provided on the outer wall of the driving ring, and the driving gear meshes with the driving ring.

[0016] Preferably, the air nozzle is connected to a vacuum pump through an air pipe. The vacuum pump is installed inside the workbench. The air pipe passes through the support rod and extends into the workbench and is connected to the vacuum pump.

[0017] Preferably, the fuel injector is sequentially connected to a pump and a lubricating oil tank through an oil pipe.

[0018] Preferably, the pressing mechanism includes a frame, a first cylinder, a second cylinder, a pressing plate, a guide rail and a slider;

[0019] The frame is fixedly arranged on the workbench;

[0020] The guide rail is arranged on one side surface of the frame;

[0021] The slider is slidably installed on the guide rail;

[0022] The first cylinder is installed on the frame and is connected to the slider;

[0023] The second cylinder is installed on the slider and is connected to the pressing plate.

[0024] Preferably, the cylinder clamp includes a U-shaped track and a limit seat;

[0025] The U-shaped track is installed on the workbench;

[0026] The limit seat is slidably installed in the U-shaped track. A positioning groove corresponding to the cylinder body of the actuator cylinder is provided on the limit seat. When the limit seat slides to the end of the U-shaped track, the positioning groove is arranged in the same circumferential direction as the pressing hole.

[0027] (III) Beneficial effects

[0028] The beneficial effects of the present utility model are as follows: By adopting the above technical solution, the cylinder block of the actuating cylinder is installed in the cylinder block fixture, and then the piston is placed above the press-fitting hole on the connecting plate. The driving component makes the driving ring rotate, and the air nozzle on the driving ring sprays high-pressure gas to clean the surface of the piston. Then, lubricant is sprayed on the surface of the piston through the oil nozzle. Next, the piston is pressed into the press-fitting hole through the press-fitting mechanism and then into the cylinder block of the actuating cylinder. This application realizes the automatic cleaning and lubricant spraying of the piston, and the piston needs to pass through the press-fitting hole first to enter the cylinder block of the actuating cylinder, ensuring the accuracy of the press-fitting. BRIEF DESCRIPTION OF THE DRAWINGS

[0029] Figure 1 is a schematic structural diagram of an actuating cylinder press-fitting machine;

[0030] Figure 2 is a schematic structural diagram of the cleaning and lubricating mechanism;

[0031] Figure 3 is a schematic structural diagram of the cylinder block fixture; [[ID=十六]]

[0032] [[ID=十七]] Figure 4 is a schematic structural diagram of the press-fitting mechanism.

[0033]

DESCRIPTION OF THE REFERENCE NUMERALS

[0034] 1, working table;

[0035] 2, cylinder block fixture;

[0036] 21, U-shaped track; 22, limit seat;

[0037] 3, press-fitting mechanism;

[0038] 31, frame; 32, guide rail; 33, slider; 34, first cylinder; 35, second cylinder; 36, pressing plate;

[0039] 4, cleaning and lubricating mechanism;

[0040] 41, connecting plate; 42, support rod; 43, driving ring; 44, driving gear; 45, motor; 46, air nozzle; 47, oil nozzle; 48, press-fitting hole. DETAILED DESCRIPTION OF THE EMBODIMENTS

[0041] In order to better explain the present utility model for easy understanding, the present utility model will be described in detail below in conjunction with the accompanying drawings through specific embodiments.

[0042] Please refer to Figures 1 to 4 , the present utility model provides an actuating cylinder press-fitting machine, including a working table 1, a press-fitting mechanism 3, a cylinder block fixture 2, and a cleaning and lubricating mechanism 4;

[0043] The cylinder body fixture 2 is set on the workbench 1 and is used to position and fix the cylinder body of the actuator;

[0044] The cleaning and lubricating mechanism 4 is arranged just above the cylinder fixture 2 and includes a connecting plate 41, a support rod 42, a driving ring 43, a driving assembly, an air nozzle 46 and an oil spray nozzle 47;

[0045] The connecting plate 41 is arranged just above the cylinder fixture 2, and the bottom of the connecting plate 41 is connected to the workbench 1 via a support rod 42. The connecting plate 41 is provided with a press-in hole 48 corresponding to the inner cavity of the cylinder body;

[0046] The driving ring 43 is rotatably mounted on the surface of the connecting plate 41 and is coaxially arranged with the press-in hole 48;

[0047] The driving assembly is connected to the driving ring 43 and is used to drive the driving ring 43 to rotate;

[0048] The air nozzle 46 and the oil injection nozzle 47 are respectively arranged on both sides of the inner wall of the driving ring 43;

[0049] The pressing mechanism 3 is mounted on the workbench 1 and is used to press the piston into the cylinder body of the actuator through the pressing hole 48;

[0050] During use, the cylinder body of the actuator is installed into the cylinder body fixture 2, and then the piston is placed above the press-in hole 48 on the connecting plate 41. The driving assembly causes the driving ring 43 to rotate, and the air nozzle 46 on the driving ring 43 sprays high-pressure gas to clean the piston surface. Then, the lubricant is sprayed on the piston surface through the oil nozzle 47, and then the piston is pressed into the press-in hole 48 through the pressing mechanism 3, and then pressed into the cylinder body of the actuator. This application realizes automatic cleaning of the piston and spraying of lubricant, and the piston needs to pass through the press-in hole 48 before entering the cylinder body of the actuator to ensure the accuracy of pressing.

[0051] It should be noted that after the cylinder of the actuator is installed in the cylinder fixture 2, the cylinder of the actuator is butted against the bottom of the press-fit hole 48, and the distance between the cylinder of the actuator and the connecting plate 41 is less than 0.5 mm.

[0052] The driving ring 43 rotates by rotating 180° to the left and then 180° to the right.

[0053] In this embodiment, the driving assembly includes a motor 45, a reducer, and a driving gear 44. The motor 45 is connected to the driving gear 44 via the reducer. The outer wall of the driving ring 43 is provided with a tooth groove corresponding to the driving gear 44. The driving gear 44 meshes with the driving ring 43.

[0054] During use, the motor 45 drives the driving gear 44 to rotate via the speed reducer, and the driving gear 44 drives the driving ring 43 to rotate.

[0055] In this embodiment, the air nozzle 46 is connected to a vacuum pump through a trachea. The vacuum pump is installed inside the workbench 1. The trachea passes through the support rod 42 and extends into the workbench 1, and is connected to the vacuum pump.

[0056] In this embodiment, the fuel injector 47 is sequentially connected to a pump and a lubricating oil tank through an oil pipe.

[0057] In this embodiment, the pressing-in mechanism 3 includes a frame 31, a first cylinder 34, a second cylinder 35, a pressing plate 36, a guide rail 32 and a slider 33;

[0058] The frame 31 is fixedly arranged on the workbench 1;

[0059] The guide rail 32 is arranged on one side surface of the frame 31;

[0060] The slider 33 is slidably installed on the guide rail 32;

[0061] The first cylinder 34 is installed on the frame 31 and is connected to the slider 33;

[0062] The second cylinder 35 is installed on the slider 33 and is connected to the pressing plate 36;

[0063] During use, the first cylinder 34 is used to drive the slider 33 to rise and fall, adjusting the overall height of the second cylinder 35 and the pressing plate 36, so that the pressing plate 36 is closely attached above the piston, and then the second cylinder 35 is used to drive the pressing plate 36 to press down, ensuring the precise pressing-in of the pressing plate 36.

[0064] In this embodiment, the cylinder fixture 2 includes a U-shaped track 21 and a limit seat 22;

[0065] The U-shaped track 21 is installed on the workbench 1;

[0066] The limit seat 22 is slidably installed in the U-shaped track 21. A positioning groove corresponding to the cylinder body of the actuating cylinder is provided on the limit seat 22. When the limit seat 22 slides to the end of the U-shaped track 21, the positioning groove is arranged in the same circumferential direction as the pressing-in hole 48.

[0067] The working principle of the present utility model is as follows:

[0068] The cylinder body of the actuating cylinder is placed into the cylinder fixture 2, and then the piston is placed above the pressing-in hole 48 on the connecting plate 41. The driving component makes the driving ring 43 rotate. The air nozzle 46 on the driving ring 43 sprays high-pressure gas to clean the surface of the piston. Then, the lubricant is sprayed on the surface of the piston through the fuel injector 47. Then, the piston is pressed into the pressing-in hole 48 through the pressing-in mechanism 3, and then pressed into the cylinder body of the actuating cylinder. This application realizes the automatic cleaning and lubricant spraying of the piston, and the piston needs to pass through the pressing-in hole 48 first to enter the cylinder body of the actuating cylinder, ensuring the accuracy of the pressing-in.

[0069] The circuits, electronic components and modules involved are all existing technologies and can be fully implemented by those skilled in the art. Needless to say, the content protected by this utility model does not involve improvements to software and methods.

[0070] The above are merely embodiments of the present invention and are not intended to limit the patent scope of the present invention. Any equivalent transformations made using the contents of the present invention specification and drawings, or directly or indirectly applied in related technical fields, are also included in the patent protection scope of the present invention.

[0071] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. An actuator pressing machine, characterized in that: It includes a workbench, a pressing-in mechanism, a cylinder fixture, and a cleaning and lubricating mechanism; The cylinder fixture is arranged on the workbench and is used to position and fix the cylinder of the actuator; The cleaning and lubricating mechanism is arranged directly above the cylinder fixture. The cleaning and lubricating mechanism includes a connecting plate, a support rod, a driving ring, a driving component, an air nozzle, and an oil nozzle; The connecting plate is arranged directly above the cylinder fixture, and the bottom of the connecting plate is connected to the workbench through the support rod. A pressing-in hole corresponding to the inner cavity of the cylinder is opened on the connecting plate; The driving ring is rotatably installed on the surface of the connecting plate and is coaxially arranged with the pressing-in hole; The driving component connects the driving ring and is used to drive the driving ring to rotate; The air nozzle and the oil nozzle are respectively arranged on both sides of the inner wall of the driving ring; The pressing-in mechanism is installed on the workbench and is used to press the piston into the cylinder of the actuator from the pressing-in hole.

2. The actuator pressing machine according to claim 1, characterized in that: The driving component includes a motor, a reducer, and a driving gear. The motor is connected to the driving gear through the reducer. A tooth groove corresponding to the driving gear is arranged on the outer wall of the driving ring, and the driving gear meshes with the driving ring.

3. The actuator pressing machine according to claim 1, characterized in that: The air nozzle is connected to a vacuum pump through a trachea. The vacuum pump is installed inside the workbench. The trachea passes through the support rod and extends into the workbench and is connected to the vacuum pump.

4. The actuator pressing machine according to claim 1, characterized in that: The oil nozzle is sequentially connected to a pump machine and a lubricating oil tank through an oil pipe.

5. The actuator pressing machine according to claim 1, characterized in that: The pressing-in mechanism includes a frame, a first cylinder, a second cylinder, a pressing plate, a guide rail, and a slider; The frame is fixedly arranged on the workbench; The guide rail is arranged on one side surface of the frame; The slider is slidably installed on the guide rail; The first cylinder is installed on the frame and is connected to the slider; The second cylinder is installed on the slider and is connected to the pressing plate.

6. The actuator pressing machine according to claim 1, characterized in that: The cylinder fixture includes a U-shaped track and a limit seat; The U-shaped track is installed on the workbench; The limit seat is slidably installed in the U-shaped track. A positioning groove corresponding to the cylinder of the actuator is opened on the limit seat. When the limit seat slides to the end of the U-shaped track, the positioning groove is arranged in the same circumferential direction as the pressing-in hole.