Scrap collecting structure for stainless steel metal casting machining
By designing automated scraping modules and filtering modules, the problem of waste chip collection and blockage in stainless steel metal casting processing is solved, and automated waste chip separation and drilling fluid recycling are realized.
Patent Information
- Application Number
- CN202422136237.4
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-02
AI Technical Summary
The existing stainless steel metal casting processing device requires manual sliding of the scraper when collecting waste chips, which is laborious for a long time, and the waste chips are prone to clogging the filter.
Design a debris collection structure including a collection box, a scraping module and a filter module, and use a special-shaped shaft and a cleaning frame to automatically scrape with a scraper strip, and combine it with a feeding dragon and a power motor to achieve automatic separation and collection of waste chips to avoid manual cleaning.
Automatic separation and collection of waste chips is realized, manual operation strength is reduced, waste chips are blocked, power components are saved, and drilling fluid can be recycled and reused.
Smart Images

Figure CN223198643U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of debris, in particular to a debris collection structure for processing stainless steel metal castings. Background Art
[0002] Some stainless steel metal castings need to be drilled, and waste chips will be generated during the processing. Therefore, a waste chip collection structure needs to be used for processing. However, the devices in the prior art have certain disadvantages when used. For example, Publication No.: CN220426900U discloses a stainless steel casting processing equipment, including a support frame, a support table is fixedly installed on the upper end of the support frame, a support plate is fixedly installed on the upper surface of the support table, a baffle is fixed on the outer wall of the support plate, a motor is fixed on one side of the baffle, a drill bit is fixed on the power output shaft of the motor, a filter is fixedly installed inside the support table, a scraper is slid on one side of the support table, a discharge port is opened at one end of the support table, and a collection box is placed below the discharge port;
[0003] Although the above device changes the way people sweep with a broom and facilitates the transportation and cleaning of the collected waste as a whole, it requires manual sliding of the scraper for scraping, which is still laborious after a long period of operation. Utility Model Content
[0004] The purpose of the utility model is to provide a debris collection structure for stainless steel metal casting processing to solve the problems raised in the above background technology.
[0005] To achieve the above objectives, the present invention provides the following technical solutions:
[0006] A debris collection structure for stainless steel metal casting processing includes a collection box, the inner surface of the collection box is fixedly connected to two mounting plates near the upper edge, the inner surface of the collection box is movably connected to a scraping module, the scraping module includes a special-shaped shaft and a cleaning frame, the front and rear surfaces of the collection box are embedded with a special-shaped shaft that is rotatably connected, the outer surface of the special-shaped shaft is nested with a cleaning frame that is movably connected, the inner surface of the collection box is fixedly connected to a filter module near the scraping module, and the inner surface of the collection box is fixedly connected to a No. 2 filter below the filter module.
[0007] The invention further comprises: a cleaning door is hingedly connected to the front surface of the collection box.
[0008] Furthermore, adjacent surfaces of the two mounting plates are fixedly connected with limiting strips, the outer surface of the limiting strip is slidably connected with a clamping plate, the outer surface of the clamping plate is threadedly connected with a fastening bolt, one end of the fastening bolt is in contact with the clamping plate, and the upper surface of the clamping plate is provided with a plurality of variable diameter grooves.
[0009] Furthermore, a water pump is fixedly connected to the inner surface of the collection box near the bottom, and an output end of the water pump is fixedly connected to a water outlet pipe.
[0010] Furthermore, the scraping module also includes a No. 1 gear, a scraping strip and a power motor. The lower surface of the cleaning frame is fixedly connected to a plurality of scraping strips. The outer surface of the special-shaped shaft is fixedly connected to the No. 1 gear. The front surface of the collection box is fixedly connected to the power motor. The output end of the power motor is fixedly connected to the special-shaped shaft.
[0011] Furthermore, the filter module includes a No. 1 filter, a feed auger and a No. 2 gear, the front surface of the collection box is embedded with a feed auger rotatably connected, the inner surface of the collection box is fixedly connected to the No. 1 filter, and one end of the feed auger is fixedly connected to the No. 2 gear.
[0012] Furthermore, the second gear is meshed with the first gear, and the corresponding positions of the first filter screen and the feed auger are arc-shaped.
[0013] Compared with the prior art, the beneficial effects of the present invention are:
[0014] 1. Through the filter module, the drilling fluid comes out from the liquid inlet pipe to lubricate and cool the drill bit, and then passes through the filter module and the second filter screen into the collection box in turn to complete the separation and collection of waste chips. The water pump can discharge the filtered drilling fluid through the outlet pipe to facilitate the recycling and reuse of the drilling fluid.
[0015] 2. Through the scraping module, four special-shaped shafts cooperate with the cleaning frame and the collection box to form a parallelogram. Driven by the special-shaped shafts, the cleaning frame cooperates with the scraping bar to continuously scrape the No. 1 filter. With the continuous scraping of the scraping bar, the large waste chips on the No. 1 filter are moved to the arc-shaped groove. Under the transportation of the feeding auger, the waste enters the discharge pipe fixedly connected to the No. 1 filter, and the end of the discharge pipe is threadedly connected with a threaded plug. The threaded plug can be manually rotated to discharge the waste chips, avoiding manual cleaning of the waste chips and preventing large waste chips from clogging the No. 1 filter. The feeding auger is driven by a power motor, saving the cost of power components. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] Figure 1 It is a schematic diagram of the overall structure of the utility model;
[0017] Figure 2 It is a schematic diagram of the internal structure of the utility model;
[0018] Figure 3 This is a schematic diagram of the structure of the garbage installation plate of the utility model;
[0019] Figure 4It is a schematic structural diagram of the scraping module and the filtering module of the utility model.
[0020] In the figure: 1. Collection box; 101. Cleaning door; 2. Filter screen No. 2; 3. Mounting plate; 301. Limiting strip; 302. Clamping plate; 303. Fastening bolt; 304. Variable diameter slot; 4. Scraping module; 401. Gear No. 1; 402. Special-shaped shaft; 403. Cleaning frame; 404. Scraping strip; 405. Power motor; 5. Filter module; 501. Filter screen No. 1; 502. Feeding auger; 503. Gear No. 2; 504. Discharge pipe; 505. Threaded plug; 6. Drill bit; 601. Liquid inlet pipe; 7. Water pump; 701. Water outlet pipe. DETAILED DESCRIPTION
[0021] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0022] See also Figures 1 to 4 In an embodiment of the utility model, a debris collection structure for processing stainless steel metal castings includes a collection box 1. Two mounting plates 3 are fixedly connected to the inner surface of the collection box 1 near the upper edge. A scraping module 4 is movably connected to the inner surface of the collection box 1. The scraping module 4 includes a special-shaped shaft 402 and a cleaning frame 403. The front and rear surfaces of the collection box 1 are embedded with the special-shaped shaft 402 for rotation, and the outer surface of the special-shaped shaft 402 is nested and movably connected with the cleaning frame 403. A filter module 5 is fixedly connected to the position of the inner surface of the collection box 1 near the scraping module 4. A No. 2 filter screen 2 is fixedly connected to the inner surface of the collection box 1 below the filter module 5. A water pump 7 is fixedly connected to the inner surface of the collection box 1 near the bottom surface, and the output end of the water pump 7 is fixedly connected to the water outlet pipe 701.
[0023] Specifically, when in use, the drill bit 6 and the liquid inlet pipe 601 are installed through an external frame, and the drill bit 6 is located above the collection box 1. At this time, when drilling the stainless steel metal casting, the drilling fluid comes out from the liquid inlet pipe 601 to lubricate and cool the drill bit 6, and then passes through the filter module 5 and the No. 2 filter screen 2 in turn to enter the interior of the collection box 1 to complete the separation and collection of waste chips. The water pump 7 can discharge the filtered drilling fluid through the outlet pipe 701, which is convenient for the recycling and reuse of the drilling fluid.
[0024] Example 1
[0025] like Figure 1-2As shown, the front surface of the collection box 1 is hinged with a cleaning door 101, and the adjacent surfaces of the two mounting plates 3 are fixedly connected to the limit strip 301. The outer surface of the limit strip 301 is slidably connected to the clamping plate 302. The outer surface of the clamping plate 302 is threadedly connected to the fastening bolt 303. One end of the fastening bolt 303 is in contact with the clamping plate 302, and a plurality of reducing grooves 304 are provided on the upper surface of the clamping plate 302.
[0026] In this embodiment, after opening the cleaning door 101, the No. 2 filter screen 2 can be manually cleaned with the help of external tools, wherein the holes of the No. 2 filter screen 2 are smaller than the holes on the filter module 5, and the waste debris passing through the filter module 5 can be filtered. The mounting plate 3 is installed on the collection box 1 with the threaded assembly. There are two splints 302, and the two splints 302 and the fastening bolts 303 are fixed by the fastening bolts 303, which can limit stainless steel castings of different sizes, and the variable diameter groove 304 facilitates the drilling fluid to pass through the splint 302, and facilitates the drilling fluid to take away the waste debris generated by drilling on the splint 302.
[0027] Example 2
[0028] On the basis of the first embodiment, in order to make up for the problem that it is inconvenient to filter the drilling fluid in the first embodiment.
[0029] like Figure 3-4 As shown, the scraping module 4 also includes a number of scraping strips 404 and a power motor 405. The lower surface of the cleaning frame 403 is fixedly connected to a number of scraping strips 404. The outer surface of the special-shaped shaft 402 is fixedly connected to the number of gears 401. The front surface of the collection box 1 is fixedly connected to the power motor 405. The output end of the power motor 405 is fixedly connected to the special-shaped shaft 402.
[0030] In this embodiment, the output end of the power motor 405 drives the special-shaped shaft 402 to rotate. The specific shape of the special-shaped shaft 402 is as follows: Figure 4 As shown, the four special-shaped shafts 402 cooperate with the cleaning frame 403 and the collection box 1 to form a parallelogram. Driven by the special-shaped shafts 402, the cleaning frame 403 cooperates with the scraping strips 404 to continuously scrape the No. 1 filter 501.
[0031] like Figure 4 As shown, the filter module 5 includes a No. 1 filter screen 501, a feed auger 502 and a No. 2 gear 503. The front surface of the collection box 1 is embedded with a feed auger 502 for rotation. The inner surface of the collection box 1 is fixedly connected to the No. 1 filter screen 501. One end of the feed auger 502 is fixedly connected to the No. 2 gear 503. The No. 2 gear 503 is meshed with the No. 1 gear 401. The corresponding positions of the No. 1 filter screen 501 and the feed auger 502 are arc-shaped.
[0032] In this embodiment, the No. 1 filter 501 filters the drilling fluid, and with the continuous scraping of the scraping strip 404, the large waste chips on the No. 1 filter 501 are moved to the arc-shaped groove. Under the transportation of the feeding auger 502, the waste enters the discharge pipe 504 fixedly connected to the No. 1 filter 501, and the end of the discharge pipe 504 is threadedly connected to a threaded plug 505. The threaded plug 505 can be manually rotated to discharge the waste chips, avoiding manual cleaning of the waste chips and preventing large waste chips from clogging the No. 1 filter 501.
[0033] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.
[0034] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.
Claims
1. A chip collection structure for stainless steel metal casting processing, comprising a collection box, characterized in that: The inner surface of the collection box is fixedly connected to two mounting plates near the upper edge, the inner surface of the collection box is movably connected to a scraping module, the scraping module includes a special-shaped shaft and a cleaning frame, the front and rear surfaces of the collection box are embedded with special-shaped shafts that are rotatably connected, the outer surface of the special-shaped shaft is nested with a cleaning frame that is movably connected, the inner surface of the collection box is fixedly connected to a filter module near the scraping module, and the inner surface of the collection box is fixedly connected to a No. 2 filter below the filter module.
2. The chip collection structure for stainless steel metal casting processing according to claim 1, characterized in that: A cleaning door is hingedly connected to the front surface of the collection box.
3. The chip collection structure for stainless steel metal casting processing according to claim 1, characterized in that: The adjacent surfaces of the two mounting plates are fixedly connected with limit strips, the outer surface of the limit strips is slidably connected with a clamping plate, the outer surface of the clamping plate is threadedly connected with a fastening bolt, one end of the fastening bolt is in contact with the clamping plate, and the upper surface of the clamping plate is provided with a plurality of variable diameter grooves.
4. The chip collection structure for stainless steel metal casting processing according to claim 1, characterized in that: A water pump is fixedly connected to the inner surface of the collection box near the bottom, and an output end of the water pump is fixedly connected to a water outlet pipe.
5. The chip collection structure for stainless steel metal casting processing according to claim 1, characterized in that: The scraping module also includes a No. 1 gear, a scraping strip and a power motor. The lower surface of the cleaning frame is fixedly connected to a plurality of scraping strips. The outer surface of the special-shaped shaft is fixedly connected to the No. 1 gear. The front surface of the collection box is fixedly connected to the power motor. The output end of the power motor is fixedly connected to the special-shaped shaft.
6. The chip collection structure for stainless steel metal casting processing according to claim 5, characterized in that: The filter module includes a No. 1 filter, a feed auger and a No. 2 gear. The front surface of the collection box is embedded with a feed auger that is rotatably connected. The inner surface of the collection box is fixedly connected to the No. 1 filter, and one end of the feed auger is fixedly connected to the No. 2 gear.
7. The chip collection structure for stainless steel metal casting processing according to claim 6, characterized in that: The No. 2 gear is meshed with the No. 1 gear, and the corresponding positions of the No. 1 filter screen and the feed auger are arc-shaped.
Citation Information
Patent Citations
Stainless steel casting machining equipment
CN220426900U