Processing chipping treatment device

By setting up a collection tank, hopper and drainage incline below the processing equipment, combined with the blocking mechanism, the problem of poor debris collection and cleaning effect is solved, and an efficient debris collection and safe processing environment is achieved, and processing efficiency and operation simplicity is improved.

CN223198650UActive Publication Date: 2025-08-08SHANGHAI XINLUO MASCH ENG CO LTD +3
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Patent Information

Application Number
CN202422501695.3
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-16
Publication Date
2025-08-08
Estimated Expiration
2034-10-16

AI Technical Summary

Technical Problem

In the prior art, the collection and cleaning effect of processing debris is poor, which affects the continuity of the processing process and the cleanliness of the working environment.

Method used

Set up a collection tank and a collection hopper below the processing equipment, and a drainage bevel and debris drop port are designed, combined with a blocking mechanism to prevent the tool from falling, and use magnet sheets to fix the grating to provide stability and flexible adjustment.

Benefits of technology

It improves debris collection efficiency, reduces manual cleaning time, keeps the working platform clean, reduces interference and safety risks in the processing process, and enhances the universality and simplicity of the device.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model relates to a processing scrap treatment device, which belongs to the field of scrap treatment and comprises a working platform, a gear ring clamping part is arranged in the middle of the upper surface of the working platform, processing equipment is fixed in the middle of the back surface of the working platform, and a cleaning mechanism is arranged on the upper surface of the working platform and located below the processing equipment. And a blocking mechanism is arranged on the inner wall of the cleaning mechanism. According to the processing scrap treatment device, through the design that the collecting tank, the collecting hopper, the drainage inclined plane and the scrap falling opening are arranged below the processing equipment, the scrap collecting efficiency is improved, it is ensured that scraps can be smoothly transferred into the collecting hopper from the working platform, the manual cleaning time is shortened, the labor intensity is reduced, the scraps can be collected in time, and the processing efficiency is improved. Compared with the prior art, the chippings are prevented from being accumulated on the working platform, interference to the machining process is reduced, the machining efficiency is improved, and due to the fact that the chippings are collected in time, the working platform is kept clean and tidy, and a cleaner and more orderly working environment is provided for operators.
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Description

Technical Field

[0001] The present application relates to the technical field of chip processing, and in particular to a processing chip processing device. Background Art

[0002] In the process of producing and processing annular parts, in order to facilitate processing, it is usually necessary to suspend and fix the parts. After the parts are fixed, the processing components on the platform process the parts. For example, the MTT gear milling turntable needs to suspend and fix the parts to be processed during the process of processing the gear ring.

[0003] For example, an adjustable gear milling machine processing platform disclosed in Chinese patent announcement number (CN210188736U) includes a sliding bar, a turntable, a pull ring, a screw rod, a sliding block, a protective sleeve and a limit column. The sliding bar is squeezed by rotating the nut on the bolt, thereby fixing the position of the sliding bar on the fixed part. The operation is simple and there is no need to hoist the sliding bar, which saves a lot of manpower and time and improves the efficiency of workpiece processing. The workpiece is further placed on the sliding bar, and the pull ring is used to rotate the screw rod, thereby driving the sliding block to move toward the outside of the workpiece on the second slide groove, and further driving the limit column to move to contact the outside of the workpiece. By setting eight extension devices, different positions of the workpiece can be squeezed and limited, thereby fixing the position of the workpiece. The fixing operation is simple and fast, which meets the requirements of effective fixation of workpieces with different radii and is highly practical. A protective sleeve is provided to avoid direct rigid contact between the limit column and the outside of the workpiece, thereby protecting the workpiece.

[0004] However, the prior art, such as the above-mentioned patent, still has the problem of poor collection and cleaning effect of processed debris. A large amount of debris will be generated during the processing. In order to maintain the neatness of the processing platform, the generated debris needs to be cleaned. Currently, the debris generated in the process of processing parts falls onto the processing platform, and the staff uniformly cleans the debris on the platform. This method of cleaning debris affects the processing process during the processing, and there is room for improvement. Utility Model Content

[0005] In response to the deficiencies in the prior art, the present application provides a processing debris processing device having advantages such as easy collection and cleaning of processing debris, thereby solving the problem of poor collection and cleaning effects of processed debris.

[0006] To achieve the above-mentioned objectives, the present application provides the following technical solutions: a processing debris processing device, comprising a work platform, a gear ring clamping portion provided in the middle of the upper surface of the work platform, a processing device fixed in the middle of the back of the work platform, a cleaning mechanism provided on the upper surface of the work platform and below the processing device, and a blocking mechanism provided on the inner wall of the cleaning mechanism;

[0007] The cleaning mechanism includes a material receiving hopper, a collecting trough is provided on the upper surface of the working platform and below the processing equipment, the material receiving hopper is placed on the inner bottom wall of the collecting trough, and handles are fixed on the left and right sides of the upper surface of the material receiving hopper.

[0008] By adopting this technical solution, the cleaning mechanism is located directly below the processing equipment, which facilitates the immediate collection of debris and reduces interference with the processing process.

[0009] Furthermore, the distance between the left and right inner walls of the collecting trough is greater than the width of the processing equipment, and the length of the receiving hopper is equal to the distance between the left and right inner walls of the collecting trough.

[0010] By adopting this technical solution, the width of the collection trough is greater than that of the processing equipment, ensuring that the debris will not overflow and improving the collection efficiency. The length of the collecting hopper matches the width of the collection trough, ensuring that the debris is fully collected and reducing omissions.

[0011] Furthermore, drainage slopes are provided on the left and right inner walls of the collecting tank, and the inclination angle of the drainage slopes is thirty degrees.

[0012] By adopting this technical solution, the design of the drainage slope helps to guide the debris to slide smoothly into the collection hopper, thereby improving collection efficiency.

[0013] Furthermore, the blocking mechanism includes an insert ring, a grid plate and four magnet pieces. A slot is provided on the inner wall of the collection tank. The insert ring is slidably connected to the inner wall of the slot. The grid plate is placed on the upper surface of the working platform, and the lower surface of the grid plate is fixed to the upper surface of the insert ring. Fixed grooves are provided at the four corners of the lower surface of the grid plate, and the four magnet pieces are respectively fixed to the inner walls of the four fixed grooves.

[0014] By adopting this technical solution, the design of the blocking mechanism prevents tools and other items from accidentally falling in, thereby improving the safety of operation. The sliding connection between the slot and the insert ring provides flexible adjustment to adapt to different situations.

[0015] Furthermore, a plurality of debris drop-out openings are provided on the upper surface of the grid plate, and the plurality of debris drop-out openings are evenly distributed along the length direction of the grid plate.

[0016] By adopting this technical solution, the debris drop-out openings are evenly distributed along the grid, ensuring that the debris can fall evenly into the receiving hopper to avoid blockage.

[0017] Furthermore, the lower surface of the magnet sheet and the lower surface of the grid plate are located on the same horizontal plane.

[0018] By adopting this technical solution, the stability and fixation of the grid are ensured to prevent movement during the processing.

[0019] Furthermore, the insert ring is in the shape of a U-shaped U, and the height of the insert ring is equal to the depth of the inner cavity of the slot.

[0020] By adopting this technical solution, stable support and flexible adjustment space are provided.

[0021] Furthermore, the length and width of the grid plate are respectively greater than the length and width of the insert ring.

[0022] By adopting this technical solution, it is ensured that the grid can fully cover the collection tank, providing a larger protection area.

[0023] Compared with the existing technology, the technical solution of this application has the following beneficial effects:

[0024] 1. The processing debris processing device improves the efficiency of debris collection by arranging a collection trough and a receiving hopper as well as a drainage slope and a debris drop port below the processing equipment, ensuring that the debris can be smoothly transferred from the work platform to the receiving hopper, reducing the time and labor intensity of manual cleaning. Since the debris can be collected immediately, the accumulation of debris on the work platform is avoided, reducing interference with the processing process, and improving processing efficiency. Since the debris is collected immediately, the work platform is kept tidy, providing a cleaner and more orderly working environment for the operator.

[0025] 2. The processing debris processing device prevents tools and other items from accidentally falling into the hopper during maintenance or operation by setting a blocking mechanism, thereby reducing safety risks. By using magnets to fix the grid, a simple and effective fixing method is provided to ensure the stability of the grid during processing. The design of the collection trough and the hopper allows them to adapt to processing equipment of different widths, increasing the versatility and adaptability of the device and the ease of operation, so that staff can quickly collect and clean up debris and reduce the complexity of operation. BRIEF DESCRIPTION OF THE DRAWINGS

[0026] Figure 1 This is a schematic diagram of the structure of this application;

[0027] Figure 2 This is an enlarged schematic diagram of the clearing agency for this application;

[0028] Figure 3 This is an enlarged diagram of the blocking mechanism for this application.

[0029] In the figure: 1. Working platform; 2. Gear ring clamping part; 3. Processing equipment; 4. Cleaning mechanism; 41. Receiving hopper; 42. Collecting trough; 43. Handle; 44. Drainage slope; 5. Blocking mechanism; 51. Insert ring; 52. Grid plate; 53. Magnet sheet; 54. Slot; 55. Fixing groove; 56. Debris drop opening. DETAILED DESCRIPTION

[0030] The following will be combined with the drawings in the embodiments of this application to clearly and completely describe the technical solutions in the embodiments of this application. Obviously, the embodiments described are only part of the embodiments of this application, not all of the embodiments. Based on the embodiments in this application, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of this application.

[0031] See also Figure 1 A processing debris processing device in this embodiment includes a working platform 1, a gear ring clamping portion 2 is provided in the middle of the upper surface of the working platform 1, a processing device 3 is fixed in the middle of the back of the working platform 1, a cleaning mechanism 4 is provided on the upper surface of the working platform 1 and below the processing equipment 3, and a blocking mechanism 5 is provided on the inner wall of the cleaning mechanism 4.

[0032] See also Figure 2 In order to collect and clean the debris generated during processing, the cleaning mechanism 4 in this embodiment includes a hopper 41. A collection trough 42 is provided on the upper surface of the working platform 1 and below the processing equipment 3. The hopper 41 is placed on the inner bottom wall of the collection trough 42 to ensure that it is positioned correctly to collect debris. The hopper 41 is placed on the inner bottom wall of the collection trough 42. Handles 43 are fixed on the left and right sides of the upper surface of the hopper 41. After processing is completed, the staff can use the handles 43 to take the hopper 41 filled with debris out of the collection trough 42 for cleaning or recycling.

[0033] In this embodiment, the distance between the left and right inner walls of the collecting trough 42 is greater than the width of the processing equipment 3, and the length of the receiving hopper 41 is equal to the distance between the left and right inner walls of the collecting trough 42. When the processing equipment 3 starts working, the debris generated will naturally fall into the collecting trough 42 below. The debris is in the collecting trough 42. The left and right inner walls of the collecting trough 42 are both provided with drainage slopes 44, and the inclination angle of the drainage slope 44 is thirty degrees. Due to the existence of the drainage slope 44, it will slide into the receiving hopper 41 along the slope.

[0034] See also Figure 3, To prevent the tool from falling, the blocking mechanism 5 in this embodiment includes a socket ring 51, a grid plate 52 and four magnet sheets 53. Place the grid plate 52 on the upper surface of the working platform 1, ensuring that it covers the collection groove 42. Fix the grid plate 52 on the fixing grooves 55 at the four corners of the collection groove 42 through the magnet sheets 53 to ensure the stability of the grid plate 52. A socket 54 is provided on the inner wall of the collection groove 42, and the socket ring 51 is slidably connected to the inner wall of the socket 54. The grid plate 52 is placed on the upper surface of the working platform 1, and the lower surface of the grid plate 52 is fixed to the upper surface of the socket ring 51. During the processing, the grid plate 52 plays a blocking role to prevent tools or other items from falling into the collection groove 42. The debris falls into the material receiving hopper 41 through the debris dropping openings 56 on the grid plate 52 during the processing. Fixing grooves 55 are provided at the four corners of the lower surface of the grid plate 52, and the four magnet sheets 53 are respectively fixed to the inner walls of the four fixing grooves 55.

[0035] In this embodiment, several debris dropping openings 56 are provided on the upper surface of the grid plate 52, and the several debris dropping openings 56 are evenly distributed along the length direction of the grid plate 52. The debris falls into the material receiving hopper 41 through the debris dropping openings 56 on the grid plate 52 for centralized collection. The lower surface of the magnet sheet 53 and the lower surface of the grid plate 52 are on the same horizontal plane. The socket ring 51 is in a square shape with a hole in the middle, and the height of the socket ring 51 is equal to the depth of the inner cavity of the socket 54. The length and width of the grid plate 52 are respectively greater than the length and width of the socket ring 51. When it is necessary to repair or clean the processing equipment 3, the grid plate 52 can be removed to facilitate access to the collection groove 42 and the material receiving hopper 4i. After the repair or cleaning is completed, the grid plate 52 is placed and fixed on the collection groove 42 again to continue its blocking function.

[0036] The working principle of the above embodiment is as follows:

[0037] (1) Place the material receiving hopper 41 on the inner bottom wall of the collection groove 42 to ensure its correct position for collecting debris. When the processing equipment 3 starts working, the generated debris will naturally fall into the collection groove 42 below. Due to the existence of the drainage slope 44, the debris in the collection groove 42 will slide along the slope into the material receiving hopper 41. The debris falls into the material receiving hopper 41 through the debris dropping openings 56 on the grid plate 52 for centralized collection. After the processing is completed, the staff can take out the full material receiving hopper 41 from the collection groove 42 through the handle 43 for cleaning or recycling.

[0038] It should be noted that in the original text, "收料斗41" was misspelled as "收料斗4i" in the third paragraph of the original text. I have corrected it in the translation.(2) Place the grid plate 52 on the upper surface of the work platform 1, ensuring that it covers the top of the collection trough 42, and fix the grid plate 52 to the fixing grooves 55 at the four corners of the collection trough 42 through the magnet sheets 53 to ensure that the grid plate 52 is stable. During the processing, the grid plate 52 acts as a barrier to prevent tools or other items from falling into the collection trough 42. During the processing, debris falls into the receiving hopper 41 through the debris drop port 56 on the grid plate 52. When the processing equipment 3 needs to be repaired or cleaned, the grid plate 52 can be removed to facilitate access to the collection trough 42 and the receiving hopper 41. After the repair or cleaning is completed, the grid plate 52 is placed and fixed on the collection trough 42 again to continue its blocking function.

Claims

1. A processing debris processing device, comprising a working platform (1), characterized in that: In the middle of the upper surface of the working platform (1), a tooth ring clamping part (2) is provided. In the middle of the back surface of the working platform (1), a processing device (3) is fixed. On the upper surface of the working platform (1) and below the processing device (3), a cleaning mechanism (4) is provided. Inside the cleaning mechanism (4), a blocking mechanism (5) is provided. The cleaning mechanism (4) includes a material receiving hopper (41). On the upper surface of the working platform (1) and below the processing device (3), a collection groove (42) is formed. The material receiving hopper (41) is placed on the inner bottom wall of the collection groove (42). On the left and right sides of the upper surface of the material receiving hopper (41), handles (43) are respectively fixed.

2. The processing debris processing device according to claim 1, characterized in that: The distance between the inner walls on the left and right sides of the collection groove (42) is greater than the width of the processing device (3). The length of the material receiving hopper (41) is equal to the distance between the inner walls on the left and right sides of the collection groove (42).

3. The processing debris processing device according to claim 1, characterized in that: On the inner walls on the left and right sides of the collection groove (42), drainage slopes (44) are formed, and the inclination angle of the drainage slopes (44) is 30 degrees.

4. The processing debris processing device according to claim 1, characterized in that: The blocking mechanism (5) includes an insertion ring (51), a grid plate (52), and four magnet sheets (53). Inside the wall of the collection groove (42), a slot (54) is formed. The insertion ring (51) is slidably connected to the inner wall of the slot (54). The grid plate (52) is placed on the upper surface of the working platform (1), and the lower surface of the grid plate (52) is fixed to the upper surface of the insertion ring (51). At the four corners of the lower surface of the grid plate (52), fixing grooves (55) are formed, and the four magnet sheets (53) are respectively fixed to the inner walls of the four fixing grooves (55).

5. The processing debris processing device according to claim 4, characterized in that: On the upper surface of the grid plate (52), a number of debris dropping openings (56) are formed, and the number of debris dropping openings (56) are evenly distributed along the length direction of the grid plate (52).

6. The processing debris processing device according to claim 4, characterized in that: The lower surface of the magnet sheet (53) and the lower surface of the grid plate (52) are on the same horizontal plane.

7. The processing debris processing device according to claim 4, characterized in that: The insertion ring (51) is in a square shape with a hole in the middle, and the height of the insertion ring (51) is equal to the depth of the inner cavity of the slot (54).

8. The processing debris processing device according to claim 4, characterized in that: The length and width of the grid plate (52) are respectively greater than the length and width of the insertion ring (51).

Citation Information

Patent Citations

  • Adjustable gear milling machine machining platform

    CN210188736U