Special abrasive belt steering mechanism for abrasive belt polishing machine
By designing a special belt steering mechanism for belt polishing machines, the problem of low surface grinding efficiency of spiral grooves is solved, efficient and accurate spiral surface processing is achieved, and processing efficiency and quality is improved.
Patent Information
- Application Number
- CN202422449908.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-11
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-11
AI Technical Summary
In the prior art, the grinding efficiency of the spiral groove surface is low and the effect is not ideal, and it cannot meet the needs of high hardness, high wear resistance and high corrosion resistance.
A special belt steering mechanism for belt polishing machines is designed. By adjusting the angle of the belt working surface, grinding it with the spiral surface, and using this equipment to process the spiral surface.
The machining accuracy and surface quality of the spiral surface are improved, and the processing efficiency is greatly improved, at least 50%.
Smart Images

Figure CN223198769U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of workpiece surface grinding, in particular to a special sand belt steering mechanism for a sand belt polishing machine. Background Art
[0002] The efficient mixing performance of an extruder is primarily due to the complex and sophisticated screw element, a crucial component of the extruder. The screw element is a rotor with a specific helical shape and a rotating motion. Through the screw's rotation and interaction, it conveys, shears, mixes, and plasticizes the material. The spiral groove, the core component of the screw element, and its surface are crucial to its mixing performance. Because the spiral groove surface directly contacts the material during operation, it must withstand both abrasion and corrosion. Therefore, materials with high hardness, high wear resistance, and high corrosion resistance are required to extend the screw element's service life. Currently, due to the product's specific usage, the spiral groove surface of such parts can only be polished manually, which is inefficient and produces suboptimal results. Summary of the Invention
[0003] Based on the belt polisher, combined with the structural characteristics of the screw element and according to the characteristics of the spiral surface, the utility model proposes a special belt steering mechanism for the belt polisher, which is used for spiral surface processing and is directly installed on the belt polisher. The device is used to adjust the angle of the belt working surface, so that the bonding rate between the workpiece surface and the belt working surface is greatly improved, and the workpiece is then polished. The test results show that under the same working time, the processing efficiency of the device is much greater than that of direct manual polishing, and the accuracy of the processed surface is improved.
[0004] The technical solution of the utility model is as follows: a belt steering mechanism for a belt polishing machine, comprising a belt steering mechanism 1, a connecting support mechanism 2, and a belt polishing machine 3; the connecting support mechanism 2 is fixed to a frame rod of the belt polishing machine 3; the belt steering mechanism 1 is fixed by the connecting support mechanism 2; the belt between the driving wheel and the driven wheel of the belt polishing machine 3 is steered by the belt steering mechanism 1;
[0005] The sanding belt steering mechanism 1 includes a gear plate 1-1, a gear 1-2, a guide sleeve 1-3, a retaining ring 1-4, a shaft 1-5, a long shaft 1-6, a handwheel 1-7, a support 1-8, and a rotating seat 1-9;
[0006] The two supports 1-8 are fixed to the connecting support mechanism 2; the gear plate 1-1 and the gear 1-2 are meshed, and the gear plate 1-1 is installed on the rotating base 1-9; the two gears 1-2 are respectively connected to the ends of the long shaft 1-6;
[0007] The rotating seat 1-9 is placed in the support 1-8; two guide sleeves 1-3 are installed in the rotating seat 1-9 through the retaining ring 1-4 and the shaft 1-5 and tightened. The sanding belt passes through the guide sleeves 1-3, and the sanding belt grinding angle is changed through the guide sleeves 1-3.
[0008] The connecting support mechanism includes a fixing plate 2-1, a clamping plate 2-2, screws a2-3, and screws b2-4; the fixing plate 2-1 and the clamping plate 2-2 are tightly fixed to the frame rod of the belt polisher 3 by screws b2-4, and the support 1-8 is tightly fixed to the fixing plate 2-1 by screws a2-3.
[0009] The rotating seat 1-9 is provided with a through hole; the shaft 1-5 passes through the through hole and is fixed by a retaining ring 1-4; the guide sleeve 1-3 is sleeved on the shaft 1-5.
[0010] The hand wheel 1-7 is connected to one side of the gear 1-2 through the support 1-8.
[0011] The beneficial effects of the utility model are as follows: the special sanding belt steering mechanism of the sanding belt polishing machine of the utility model adjusts the angle of the sanding belt working surface, so that the bonding rate between the workpiece surface and the sanding belt working surface is greatly improved, and the spiral surface is processed and polished on the sanding belt polishing machine, thereby improving the processing accuracy and surface processing quality of the spiral surface and greatly improving the processing efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0012] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0013] Figure 2 It is a structural explosion diagram of the sand belt steering mechanism.
[0014] In the figure: 1. Abrasive belt steering mechanism; 2. Connecting support mechanism; 3. Abrasive belt polisher; 1-1. Gear plate; 1-2. Gear; 1-3. Guide sleeve; 1-4. Retaining ring; 1-5. Shaft; 1-6. Long shaft; 1-7. Handwheel; 1-8. Support; 1-9. Rotating seat; 2-1. Fixed plate; 2-2. Clamp; 2-3. Screw a; 2-4. Screw b. DETAILED DESCRIPTION
[0015] A special sanding belt steering mechanism for a sanding belt polisher comprises a sanding belt steering mechanism 1, a connecting support mechanism 2 and a sanding belt polisher 3.
[0016] The sanding belt steering mechanism includes a gear plate 1-1, a gear 1-2, a guide sleeve 1-3, a retaining ring 1-4, a shaft 1-5, a long shaft 1-6, a handwheel 1-7, a support 1-8, and a rotating seat 1-9. The support 1-8 is connected to the fixed plate 2-1, and the rotating seat 1-9 is placed inside the support 1-8. The guide sleeve 1-3 is tightened on the rotating seat 1-9 by the retaining ring 1-4 and the shaft 1-5. The sanding belt passes through the guide sleeve 1-3, and the sanding belt grinding angle is changed by the guide sleeve 1-3. The gear plate 1-1 and the rotating seat 1-9 are tightened by screws on the outside of the rotating seat 1-9. The gear 1-2 is connected to the gear plate 1-1 in a coordinated manner, and the two are meshed. The two gears 1-2 are connected by the long shaft 1-6 in the middle. The angle of the gear 1-2 is adjusted by the handwheel 1-7 at one end, and the gear plate 1-1 rotates accordingly, thereby driving the rotating seat 1-9 to rotate, thereby achieving the requirement of changing the sanding belt grinding angle.
[0017] The connecting support mechanism includes a fixing plate 2-1, a clamping plate 2-2, screws a2-3, and screws b2-4. The fixing plate 2-1 and clamping plate 2-2 are secured to the frame of the belt polisher 3 via screws b2-4. The support 1-8 is secured to the fixing plate 2-1 via screws a2-3. Screws a2-3 are GB-T70.1-2000 M12×30, and screws b2-4 are GB-T70.1-2000 M12×70.
[0018] like Figure 1 As shown, this embodiment provides a belt steering mechanism for a belt polisher, comprising a belt steering mechanism, a connecting support mechanism, and a belt polisher. The entire mechanism enables a handwheel 1-7 to drive a long shaft 1-6 to perform circular motion, i.e., the long shaft 1-6 rotates around axis Z1, and the gear 1-2 rotates around Z1 along with the long shaft 1-6. The gear 1-2 and the gear plate 1-1 engage with each other through teeth, driving the gear plate 1-1 to rotate around axis Z2. The gear plate 1-1 and the rotating seat 1-9 are tightened by screws, and the rotating seat 1-9 rotates synchronously with the gear plate 1-1. After the guide sleeve 1-3, the retaining ring 1-4, the shaft 1-5, and the rotating seat 1-9 are assembled, they rotate synchronously with the rotating seat 1-9. The abrasive belt passes through the guide sleeve 1-3 and rotates synchronously with the guide sleeve 1-3, thereby realizing rotation adjustment of the abrasive belt working surface.
[0019] The mechanism is expected to be used in the surface polishing of the company's spiral component parts, increasing efficiency by at least 50%, while also improving the overall surface quality of the parts and ensuring texture consistency.
Claims
1. A special belt steering mechanism for a belt polishing machine, characterized in that: The special sanding belt steering mechanism for the sanding belt polishing machine comprises a sanding belt steering mechanism (1), a connecting support mechanism (2) and a sanding belt polishing machine (3); the connecting support mechanism (2) is fixed to a frame rod of the sanding belt polishing machine (3); the sanding belt steering mechanism (1) is fixed via the connecting support mechanism (2); the sanding belt between the driving wheel and the driven wheel of the sanding belt polishing machine (3) is steered via the sanding belt steering mechanism (1); The sanding belt steering mechanism (1) comprises a gear plate (1-1), a gear (1-2), a guide sleeve (1-3), a retaining ring (1-4), a shaft (1-5), a long shaft (1-6), a hand wheel (1-7), a support (1-8), and a rotating seat (1-9); The two supports (1-8) are fixed to the connecting support mechanism (2); the gear plate (1-1) and the gear (1-2) are meshed, and the gear plate (1-1) is mounted on the rotating seat (1-9); the two gears (1-2) are respectively connected to the ends of the long shaft (1-6); A rotating seat (1-9) is placed in the support (1-8); two guide sleeves (1-3) are installed in the rotating seat (1-9) through a retaining ring (1-4) and a shaft (1-5) and tightened, and an abrasive belt passes through the guide sleeves (1-3), and the abrasive belt grinding angle is changed through the guide sleeves (1-3).
2. The special abrasive belt steering mechanism for abrasive belt polishing machine according to claim 1, characterized in that: The connecting support mechanism comprises a fixing plate (2-1), a clamping plate (2-2), a screw a (2-3), and a screw b (2-4); the fixing plate (2-1) and the clamping plate (2-2) are fixed to a frame rod of the abrasive belt polishing machine (3) by means of the screw b (2-4); and the support (1-8) is fixed to the fixing plate (2-1) by means of the screw a (2-3).
3. The special abrasive belt steering mechanism for abrasive belt polishing machine according to claim 1 or 2, characterized in that: The rotating seat (1-9) is provided with a through hole; the shaft (1-5) passes through the through hole and is fixed by a retaining ring (1-4); and the guide sleeve (1-3) is sleeved on the shaft (1-5).
4. The special abrasive belt steering mechanism for abrasive belt polishing machine according to claim 3, characterized in that: The hand wheel (1-7) is connected to one side of the gear (1-2) through the support (1-8).