Wind power tower weld flaw detection support
By designing a wind power tower weld flaw detection bracket with bracket and clamp structure, the problem of difficulty in fixing the flaw detection instrument and flaw detection head is solved, simplification and stability of the flaw detection process are achieved, and the accuracy of flaw detection is improved.
Patent Information
- Application Number
- CN202422541999.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-21
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-21
AI Technical Summary
During the welding of existing flaw detection brackets, it is difficult to easily fix the flaw detection instruments and flaw detection heads separately, resulting in complex use and unstable position adjustments, which affects the accuracy of the flaw detection process.
A wind power tower weld flaw detection bracket is designed, adopting a bracket and clamping member structure, and the fixing plate and clamping member is driven by a threaded rod to achieve simple fixing and stable support of flaw detection instruments and flaw detection heads, and the universal wheels and tower support frames are used to improve mobility flexibility.
It realizes the rapid and stable fixation of flaw detection instruments and flaw detection heads, simplifies the position adjustment process, and improves the stability and accuracy of flaw detection process.
Smart Images
Figure CN223198920U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of wind power towers, in particular to a wind power tower weld flaw detection bracket. Background Art
[0002] Wind turbine towers need to be butt-jointed during the manufacturing process, and then welded at the joint positions. In order to increase the safety of the wind turbine tower in the later use, it is necessary to perform flaw detection on the welding positions of the wind turbine tower. Usually, the flaw detection process of the wind turbine tower is carried out inside it, so a support device is required to support the flaw detection instrument during the flaw detection process. This support device is also called a flaw detection bracket.
[0003] The existing flaw detection brackets cannot easily separate and fix the flaw detection instrument and the flaw detection head during the flaw detection process, which makes their use complicated.
[0004] The reason for this problem is that during the use of the wind turbine tower weld flaw detection bracket, the flaw detection instrument needs to be placed inside the wind turbine tower. The interior of the wind turbine tower is arc-shaped, and the wind turbine tower needs to be rotated during the flaw detection process. In order to increase the stability of the flaw detection bracket, the flaw detection instrument needs to be supported so that the flaw detection instrument can adjust its position according to the movement of the wind turbine tower. During use, the flaw detection instrument needs to correspond the flaw detection head to the welding position. The flaw detection head and the flaw detection instrument are connected by a line. When supporting the flaw detection instrument, the position of the flaw detection head needs to be manually controlled so that the position of the flaw detection head can correspond to the welding position. Therefore, after adjusting the position of the wind turbine tower, it is necessary to first move the bracket to control the position of the flaw detection instrument, and then control the flaw detection head to detect the welding position. This increases the bracket movement step in the flaw detection process, which makes the use of the flaw detection instrument somewhat complicated. At the same time, manually controlling the flaw detection instrument is easily affected by external factors and produces position deviation, thereby reducing the accuracy of the flaw detection process. Therefore, we propose a wind turbine tower weld flaw detection bracket. Utility Model Content
[0005] (1) Technical problems solved
[0006] In response to the deficiencies in the prior art, the utility model provides a wind turbine tower weld flaw detection bracket, which solves the problem that the existing flaw detection bracket cannot easily separate and fix the flaw detection instrument and the flaw detection head during the flaw detection process, resulting in a certain degree of complexity in use.
[0007] (2) Technical solution
[0008] To achieve the above objectives, the present invention is implemented through the following technical solutions: a wind power tower weld flaw detection bracket, comprising a bracket, a flaw detection instrument is arranged above the bracket, a fixing mechanism is arranged on the outside of the bracket, the fixing mechanism comprises a bracket, which is arranged above the bracket, the flaw detection instrument is arranged above the bracket, the bracket is used to support the flaw detection instrument, a fixing plate is movably arranged inside the bracket, the fixing plate fixes the flaw detection instrument, a clamping piece is movably arranged below the bracket, the clamping piece is arranged below the fixing plate, and the clamping piece fixes the position of the flaw detection head of the flaw detection instrument.
[0009] Preferably, a wind turbine tower is provided on the outside of the bracket, and a tower support frame is provided below the wind turbine tower.
[0010] Preferably, a fixing rod is provided above the bracket, the bracket is provided outside the fixing rod, and a universal wheel is provided inside the bracket.
[0011] Preferably, the outside of the bracket is fixedly connected to a connecting plate, the inside of the connecting plate is threadedly connected to a threaded rod, and the threaded rod is rotatably connected to the side of the fixed plate.
[0012] Preferably, a side surface of the fixing plate is fixedly connected to a limiting piece, and the limiting piece is movably inserted into the interior of the connecting plate.
[0013] Preferably, the outside of the fixing plate is fixedly connected with a plug-in block, the outside of the flaw detection instrument is fixedly connected with a fixing block, and the plug-in block is flexibly plugged into the inside of the fixing block.
[0014] The utility model discloses a wind turbine tower weld flaw detection bracket, which has the following beneficial effects:
[0015] The wind turbine tower weld flaw detection bracket is constructed by placing a flaw detection instrument on top of a bracket, and then moving the flaw detection head at the rear position of the flaw detection instrument around the rear position of the bracket so that the flaw detection head is located in the middle position of the two groups of clamping parts. The threaded rod is then rotated to drive the two groups of fixed plates to approach each other until the outer surfaces of the two groups of fixed plates are against the outside of the flaw detection instrument. At the same time, the movement of the fixed plate will drive the clamping part at the bottom of the bracket to move, so that the clamping part clamps the flaw detection head. The flaw detection instrument is supported by the bracket, and the flaw detection head is placed at the bottom of the bracket. The fixed plate and the clamping part are then moved to clamp the flaw detection instrument and the flaw detection head respectively. Therefore, when the position of the wind turbine tower is adjusted, the flaw detection instrument and the flaw detection head are controlled at the same time, thereby quickly completing the flaw detection process and increasing the stability of the flaw detection instrument. BRIEF DESCRIPTION OF THE DRAWINGS
[0016] In order to more clearly illustrate the embodiments of the present invention or the technical solutions in the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only some embodiments of the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.
[0017] Figure 1 This is a schematic diagram of the overall structure of the utility model;
[0018] Figure 2 This is a schematic diagram of the external structure of the bracket of the utility model;
[0019] Figure 3 This is an exploded view of the external structure of the bracket of the utility model;
[0020] Figure 4 This is a schematic diagram of the external structure of the fixed plate of the utility model;
[0021] Figure 5 This is an exploded view of the external structure of the fixed plate of the utility model;
[0022] Figure 6 This is an exploded view of the external structure of the threaded rod of the utility model.
[0023] In the figure: 1. bracket; 101. support frame; 102. wind turbine tower; 103. flaw detection instrument; 2. bracket; 201. fixing block; 202. clamping member; 203. threaded rod; 204. fixing plate; 205. plug-in block; 206. connecting plate; 207. limit member; 208. fixing rod; 209. universal wheel. DETAILED DESCRIPTION
[0024] To make the purpose, technical solutions, and advantages of the embodiments of the present invention more clear, the technical solutions in the embodiments of the present invention are clearly and completely described. Obviously, the described embodiments are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making any creative efforts are within the scope of protection of the present invention.
[0025] The embodiment of the present application solves the problem that the existing flaw detection bracket cannot easily separate and fix the flaw detection instrument and the flaw detection head during the flaw detection process, which causes a certain degree of complexity in use by providing a wind turbine tower weld flaw detection bracket.
[0026] In order to better understand the above technical solution, the above technical solution will be described in detail below with reference to the accompanying drawings and specific implementation methods.
[0027] The embodiment of the utility model discloses a binding device for file arrangement.
[0028] According to the attached Figure 1-6 As shown, it includes a bracket 1, and a flaw detector 103 is arranged above the bracket 1. The flaw detector 103 can refer to the welding flaw detector model CJE-2A. A fixing mechanism is arranged on the outside of the bracket 1, and the fixing mechanism includes a bracket 2, which is arranged above the bracket 1. The flaw detector 103 is arranged above the bracket 2. The bracket 2 is used to support the flaw detector 103. The fixing plate 204 is movably arranged inside the bracket 2, and the fixing plate 204 fixes the flaw detector 103. The clamping member 202 is movably arranged below the bracket 2, and the clamping member 202 is arranged below the fixing plate 204. The clamping member 202 fixes the position of the flaw detector head of the flaw detector 103.
[0029] A wind turbine tower 102 is provided on the outside of the bracket 1, a tower support frame 101 is provided below the wind turbine tower 102, a fixing rod 208 is provided above the bracket 1, the bracket 2 is provided on the outside of the fixing rod 208, a universal wheel 209 is provided on the inside of the bracket 1, the outside of the bracket 2 is fixedly connected to the connecting plate 206, the internal thread of the connecting plate 206 is connected to the threaded rod 203, and the threaded rod 203 is rotatably connected to the side of the fixing plate 204.
[0030] The side of the fixed plate 204 is fixedly connected to a limiting piece 207, and the limiting piece 207 is movably plugged into the inside of the connecting plate 206. The outside of the fixed plate 204 is fixedly connected to a plug-in block 205, and the outside of the flaw detection instrument 103 is fixedly connected to a fixed block 201, and the plug-in block 205 is flexibly plugged into the inside of the fixed block 201.
[0031] By placing the flaw detector 103 on the top of the bracket 2, and then passing the flaw detector head at the rear position of the flaw detector 103 around the rear position of the bracket 2, so that the position of the flaw detector head is in the middle position of the two sets of clamping parts 202, and then rotating the threaded rod 203, so that the threaded rod 203 can move inside the connecting plate 206. At this time, the end of the threaded rod 203 rotates on the side of the fixed plate 204. When the threaded rod 203 rotates, it will push the two sets of fixed plates 204 closer to each other. During the movement of the fixed plate 204, the limiter 207 will also slide inside the connecting plate 206 until the outer surfaces of the two sets of fixed plates 204 are against the outer surface of the flaw detector 103. At the same time, the plug-in block 205 will also be movably inserted into the interior of the fixed block 201 under the drive of the fixed plate 204. During the movement of the fixed plate 204, the clamping piece 202 at the bottom of the bracket 2 will be driven to move, so that the clamping piece 202 clamps the flaw detection head. By setting the bracket 2, the bracket 2 supports the flaw detection instrument 103 and places the flaw detection head below the bracket 2. Then, the fixed plate 204 and the clamping piece 202 are moved to clamp the flaw detection instrument 103 and the flaw detection head respectively. Therefore, when the position of the wind turbine tower 102 is adjusted, the flaw detection instrument 103 and the flaw detection head are controlled at the same time, thereby quickly completing the flaw detection process and increasing the stability of the use of the flaw detection instrument 103.
[0032] A rubber clamping block is provided at the bottom of the clamping member 202, and a plurality of curved surfaces are provided on the outside of the rubber clamping block. The curved surfaces can not only increase the clamping capacity of the clamping member 202, but also enable the clamping member 202 to clamp the cylindrical flaw detection head, thereby increasing the flexibility of the use of the clamping member 202. The universal wheel 209 is used to increase the flexibility of the movement of the bracket 1, so that the bracket 1 can move laterally along the curved surface of the wind turbine tower 102 during the rotation of the wind turbine tower 102, and can also move laterally inside the wind turbine tower 102, thereby increasing the use effect of the bracket 1. The support frame 101 supports the wind turbine tower 102, and the outside of the support frame 101 is provided with rollers, which can drive the wind turbine tower 102 to rotate laterally during rolling, thereby making it convenient for the flaw detection instrument 103 to detect other welding positions inside the wind turbine tower 102.
[0033] In summary, compared with the existing technology, it has the following beneficial effects:
[0034] By placing the flaw detector 103 above the bracket 2, and then passing the flaw detection head at the rear position of the flaw detector 103 around the rear position of the bracket 2, the position of the flaw detection head is in the middle position of the two sets of clamping parts 202, and then rotating the threaded rod 203 to drive the two sets of fixing plates 204 to approach each other until the outer surfaces of the two sets of fixing plates 204 are against the outer surface of the flaw detector 103. At the same time, the movement of the fixing plate 204 will drive the clamping part 202 at the bottom of the bracket 2 to move, so that the clamping part 202 clamps the flaw detection head, and the flaw detection instrument 103 is supported by the bracket 2, and the flaw detection head is placed at the lower position of the bracket 2. Then, moving the fixing plate 204 and the clamping part 202 can clamp the flaw detection instrument 103 and the flaw detection head respectively, so that when the wind turbine tower 102 is adjusted in position, the flaw detection instrument 103 and the flaw detection head are controlled at the same time, thereby quickly completing the flaw detection process and increasing the stability of the use of the flaw detection instrument 103.
[0035] The above shows and describes the basic principles, main features and advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions are merely illustrative of the principles of the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention. Such changes and improvements are intended to fall within the scope of the present invention. The scope of protection claimed in this invention is defined by the appended claims and their equivalents.
Claims
1. A wind power tower weld flaw detection bracket, comprising a bracket (1), a flaw detection instrument (103) being arranged above the bracket (1), characterized in that: A fixing mechanism is provided on the outside of the bracket (1), and the fixing mechanism comprises: A bracket (2) is arranged above the support (1), the flaw detection instrument (103) is arranged above the bracket (2), and the bracket (2) is used to support the flaw detection instrument (103); A fixed plate (204) is movably arranged inside the bracket (2), and the fixed plate (204) fixes the flaw detection instrument (103); The clamping member (202) is movably arranged below the bracket (2). The clamping member (202) is arranged below the fixed plate (204). The clamping member (202) fixes the position of the flaw detection head of the flaw detection instrument (103).
2. The wind turbine tower weld flaw detection bracket according to claim 1, characterized in that: A wind power tower (102) is provided outside the bracket (1), and a tower support frame (101) is provided below the wind power tower (102).
3. The wind turbine tower weld flaw detection bracket according to claim 1, characterized in that: A fixing rod (208) is provided above the bracket (1), the bracket (2) is provided outside the fixing rod (208), and a universal wheel (209) is provided inside the bracket (1).
4. The wind turbine tower weld flaw detection bracket according to claim 1, characterized in that: The outside of the bracket (2) is fixedly connected to a connecting plate (206), the inside of the connecting plate (206) is threadedly connected to a threaded rod (203), and the threaded rod (203) is rotatably connected to the side of the fixing plate (204).
5. The wind turbine tower weld flaw detection bracket according to claim 1, characterized in that: The side surface of the fixed plate (204) is fixedly connected to a limiting member (207), and the limiting member (207) is movably plugged into the interior of the connecting plate (206).
6. The wind turbine tower weld flaw detection bracket according to claim 1, characterized in that: The exterior of the fixing plate (204) is fixedly connected to a plug-in block (205), the exterior of the flaw detection instrument (103) is fixedly connected to a fixing block (201), and the plug-in block (205) is flexibly plugged into the interior of the fixing block (201).