Floor pattern manufacturing device

Abstract

The utility model relates to the technical field of floor pattern manufacturing devices, in particular to a floor pattern manufacturing device which comprises a polishing mechanism, a cutting mechanism, a hot-pressing mechanism, a cooling mechanism and a controller electrically connected with the mechanisms which are arranged from left to right. The height of the cutting plane of the cutting mechanism is consistent with that of a roller assembly on a polishing base in the polishing mechanism; the hot-pressing mechanism comprises a left conveying assembly, a right conveying assembly, an operation table, a hot-pressing assembly and a positioning assembly. The conveying assembly and the positioning assembly on the operation table are consistent in height and are arranged on the two sides of the operation table respectively. A hot pressing assembly is arranged right above the positioning assembly; the transmission assembly and the conveying assembly of the cooling mechanism are consistent in height, a windproof cover is arranged outside, and blowing assemblies are arranged on the upper side and the lower side in the cooling mechanism. The device explores the application of a continuous and automatic production mode, the production efficiency is improved, the production cost is reduced, the labor investment is reduced, the production process is automatic, and the body health of staff is guaranteed.

Description

Technical Field

[0001] The utility model relates to the technical field of floor pattern making devices, in particular to a floor pattern making device. Background Art

[0002] Hot pressing often uses a batch-based production process, meaning only a certain number of flooring sheets are hot-pressed at a time, waiting for the next batch to be processed. This method is less efficient than continuous production and increases production costs. Although the methanol content of engineered wood flooring is relatively low, the adhesive used in the hot pressing process may contain harmful substances such as formaldehyde. If not properly controlled, these harmful substances may be released in excess of permitted levels, posing a potential threat to human health. Utility Model Content

[0003] In order to overcome the existing deficiencies, the utility model provides a floor pattern making device.

[0004] The technical solution adopted by the utility model to solve its technical problems is: a floor pattern making device, comprising a polishing mechanism, a cutting mechanism, a hot pressing mechanism, a cooling mechanism and a controller electrically connected to the mechanism, which are arranged from left to right; the polishing mechanism comprises a polishing base, an electric roller, a roller assembly and a grinding head assembly; an electric roller is provided on one side of the polishing base, and several groups of roller assemblies are provided in the middle, and a grinding head assembly is provided directly above the roller assembly; the cutting mechanism comprises a cutting plane and a cutting wheel, and the cutting plane is height-consistent with the roller assembly on the polishing base, and a cutting wheel is provided in the middle; the hot pressing mechanism comprises two left and right groups of conveying assemblies, an operating table, a hot pressing assembly and a positioning assembly; the conveying assembly is height-consistent with the operating table and the positioning assembly, and is respectively arranged on both sides of the operating table; a positioning assembly is provided in the center of the operating table, and a hot pressing assembly is provided directly above the positioning assembly; the cooling mechanism comprises a transmission assembly and a blowing assembly, and the transmission assembly is height-consistent with the conveying assembly, a windproof cover is provided on the outside, and blowing assemblies are provided on the upper and lower sides of the inside.

[0005] According to another embodiment of the present utility model, it further includes that the grinding head assembly includes an asynchronous motor, a long sliding sleeve, a grinding head, and a driving motor; the asynchronous motor is connected to the grinding head through a power grinding head shaft, a long spacer sleeve is provided on the middle outer portion of the power grinding head shaft, and a long sliding sleeve is provided between the asynchronous motor and the grinding head; a grinding head assembly mounting sleeve is installed on the bottom of the sliding long sleeve through a fixing sleeve nut; the fixing sleeve nut is arranged inside the mounting cover, and the side of the grinding head assembly mounting sleeve is connected to the driving motor by clamping the transmission shaft; the driving motor is fixed on the mounting cover; the bottom of the mounting cover is fixed on the mounting plate.

[0006] According to another embodiment of the present invention, it further includes that three groups of grinding head assemblies are provided on each group of the mounting plates; a sliding plate is provided at the bottom of the mounting plate, and the sliding plate is slidably connected to the slide rail inside the polishing base through a slider.

[0007] According to another embodiment of the present invention, it further includes that the hot pressing assembly includes a telescopic cylinder, a hot pressing plate and a mounting bracket, the mounting bracket is arranged directly above the positioning assembly, and the telescopic cylinder is fixedly mounted on it, the output shaft of the telescopic cylinder is connected to the push plate, the bottom of the push plate is fixed to the sliding plate by a compression spring, the four corners of the sliding plate are slidably connected to the mounting pillars at the bottom of the mounting bracket by sliding sleeves, and a hot pressing plate is provided at the bottom.

[0008] According to another embodiment of the present invention, the positioning assembly further includes a support plate, a heat sink, and a locking mechanism; the support plate is slidably connected to the middle of the operating table through a sliding assembly, a heat sink is provided at the upper middle part, a mass sensor is provided at the bottom middle part, and locking mechanisms are symmetrically provided on both sides of the heat sink.

[0009] According to another embodiment of the present invention, the sliding assembly is further comprised of the same length as the operating table, and the two ends are connected to the transmission assembly.

[0010] According to another embodiment of the present invention, the wind shield is further provided with through holes on both sides, and door curtains are installed on the through holes.

[0011] The beneficial effects of the present invention are that the device explores the application of continuous and automated production methods, improves production efficiency and reduces production costs, reduces labor input, automates the production process, and ensures the health of employees. BRIEF DESCRIPTION OF THE DRAWINGS

[0012] The present invention will be further described below with reference to the accompanying drawings and embodiments.

[0013] Figure 1 It is a structural diagram of the utility model;

[0014] Figure 2 It is a top view of the polishing mechanism;

[0015] Figure 3 It is a structural diagram of the grinding head assembly;

[0016] Figure 4 It is a schematic diagram of the structure of the hot pressing component and the positioning component;

[0017] Figure 5 It is the electrical connection diagram of the present utility model.

[0018] In the figure, 1, polishing mechanism, 2, cutting mechanism, 3, hot pressing mechanism, 4, cooling mechanism, 5, controller, 6, polishing base, 7, electric roller, 8, roller assembly, 9, grinding head assembly, 10, cutting plane, 11, cutting wheel, 12, conveying assembly, 13, hot pressing assembly, 14, operating table, 15, positioning assembly, 16, transmission assembly, 17, blowing assembly, 18, wind shield, 19, asynchronous motor, 20, sliding long sleeve, 21, grinding head, 22, driving motor, 23, mounting cover, 24, mounting plate, 25, telescopic cylinder, 26, hot pressing plate, 27, mounting frame, 28, support plate, 29, heat dissipation plate, 30, locking mechanism. DETAILED DESCRIPTION

[0019] like Figure 1 This is a schematic diagram of the structure of the utility model, a floor pattern making device, which is characterized by comprising a polishing mechanism 1, a cutting mechanism 2, a hot pressing mechanism 3, a cooling mechanism 4 and a controller 5 electrically connected to the mechanism, which are arranged from left to right; the polishing mechanism 1 comprises a polishing base 6, an electric roller 7, a roller assembly 8 and a grinding head assembly 9; the polishing base 6 is provided with an electric roller 7 on one side, and a plurality of roller assemblies 8 are provided in the middle, and a grinding head assembly 9 is provided just above the roller assembly 8; the cutting mechanism 2 comprises a cutting plane 10 and a cutting wheel 11, and the cutting plane 10 and the roller assembly 8 on the polishing base 6 are provided. The height is consistent, and a cutting wheel 11 is provided in the middle; the hot pressing mechanism 3 includes two groups of left and right conveying components 12, an operating table 14, a hot pressing component 13 and a positioning component 15; the conveying component 12 is consistent in height with the operating table 14 and the positioning component 15, and is respectively arranged on both sides of the operating table 14; a positioning component 15 is provided in the center of the operating table 14, and a hot pressing component 13 is provided just above the positioning component 15; the cooling mechanism 4 includes a transmission component 16 and a blowing component 17, the transmission component 16 is consistent in height with the conveying component 12, a windproof cover 18 is provided on the outside, and blowing components 17 are provided on the upper and lower sides of the inside.

[0020] According to another embodiment of the present utility model, it further includes that the grinding head assembly 9 includes an asynchronous motor 19, a sliding long sleeve 20, a grinding head 21, and a drive motor 22; the asynchronous motor 19 is connected to the grinding head 21 through the power grinding head 21 shaft, and a long spacer sleeve is provided on the middle outer side of the power grinding head 21 shaft, and a sliding long sleeve 20 is provided between the asynchronous motor 19 and the grinding head 21; the bottom of the sliding long sleeve 20 is installed with a grinding head 21 assembly mounting sleeve through a fixed sleeve nut; the fixed sleeve nut is arranged inside the mounting cover 23, and the side of the grinding head 21 assembly mounting sleeve is connected to the drive motor 22 by clamping the transmission shaft; the drive motor 22 is fixed on the mounting cover 23; the bottom of the mounting cover 23 is fixed on the mounting plate 24.

[0021] According to another embodiment of the present invention, three groups of grinding head assemblies 9 are provided on each group of the mounting plates 24; a sliding plate is provided at the bottom of the mounting plates 24, and the sliding plate is slidably connected to the slide rail inside the polishing base 6 through a slider.

[0022] Specifically, the position of the grinding head main unit 9 on the slide rail is selected according to the width of the floor, the 23 and the mounting plate 24 are clamped and installed by the driving motor 22, the position height of the grinding head 21 is adjusted, and the touch head 21 is started by the asynchronous motor 19 to polish the floor surface first, which is convenient for hot printing.

[0023] According to another embodiment of the present invention, it further includes that the hot pressing assembly 13 includes a telescopic cylinder 25, a hot pressing plate 26 and a mounting bracket 27, the mounting bracket 27 is arranged directly above the positioning assembly 15, and the telescopic cylinder 25 is fixedly mounted on it, the output shaft of the telescopic cylinder 25 is connected to the push plate, the bottom of the push plate is fixed to the sliding plate by a compression spring, the four corners of the sliding plate are slidably connected to the mounting pillar at the bottom of the mounting bracket 27 by a sliding sleeve, and a hot pressing plate 26 is provided at the bottom.

[0024] Specifically, the telescopic cylinder 25 pushes the sliding plate vertically downward to press the hot pressing plate 26 onto the bottom plate, wherein the compression spring can make the pressing and heating more uniform without affecting the flatness of the floor.

[0025] According to another embodiment of the present invention, the positioning assembly 15 further includes a support plate 28, a heat sink 29, and a locking mechanism 30; the support plate 28 is slidably connected to the middle of the operating table 14 through a sliding assembly, a heat sink 29 is provided in the middle upper part, a mass sensor is provided in the middle bottom, and locking mechanisms 30 are symmetrically provided on both sides of the heat sink 29.

[0026] Specifically, the mass sensor on the back of the pallet 28 senses the position of the floor, locks it through the locking mechanism 30, and then drives the sliding assembly to place the floor directly under the hot pressing assembly 13 for hot pressing. Among them, the heat sink 29 is a metal cooling plate that quickly cools down to prevent the floor from deforming.

[0027] According to another embodiment of the present invention, the sliding assembly is consistent in length with the operating platform 14 , and both ends are connected to the transmission assembly 12 .

[0028] According to another embodiment of the present invention, further comprising: through holes on both sides of the windproof cover 18, on which door curtains are installed, which can meet the requirement of rapid circulation of internal air.

[0029] The specific operation process is as follows: the surface of the floor is polished by the touch head assembly 9 in the polishing mechanism 1, and the whole floor is sent in by the electric roller 7 and the roller assembly 8. After being sent to the cutting mechanism 2, it is cut to a longer length by the cutting mechanism 2, and then sent to the support plate 28 by the transmission assembly 12, and fixed by the locking mechanism 30, and sent to the bottom of the hot pressing assembly 13 for pattern hot pressing. After the hot pressing is completed, it is sent to the windproof cover 18 through the transmission assembly 12 and cooled by the circulating air inside the blowing assembly 17.

[0030] The above description is only illustrative and not restrictive of the present invention. Those skilled in the art will understand that many modifications, changes or equivalents may be made without departing from the spirit and scope defined by the appended claims, but all of them will fall within the scope of protection of the present invention.

Claims

1. A floor pattern making device, characterized in that: The invention comprises a polishing mechanism (1), a cutting mechanism (2), a hot pressing mechanism (3), a cooling mechanism (4) and a controller (5) electrically connected to the mechanisms, which are arranged from left to right; the polishing mechanism (1) comprises a polishing base (6), an electric roller (7), a roller assembly (8) and a grinding head assembly (9); a motorized roller (7) is provided on one side of the polishing base (6), a plurality of roller assemblies (8) are provided in the middle, and a grinding head assembly (9) is provided directly above the roller assembly (8); the cutting mechanism (2) comprises a cutting plane (10) and a cutting wheel (11); the cutting plane (10) is at the same height as the roller assembly (8) on the polishing base (6), and a cutting wheel (11) is provided in the middle. The hot pressing mechanism (3) includes two groups of left and right conveying components (12), an operating table (14), a hot pressing component (13) and a positioning component (15); the conveying component (12) is at the same height as the operating table (14) and the positioning component (15), and is respectively arranged on both sides of the operating table (14); a positioning component (15) is provided in the center of the operating table (14), and a hot pressing component (13) is provided directly above the positioning component (15); the cooling mechanism (4) includes a transmission component (16) and a blowing component (17); the transmission component (16) is at the same height as the conveying component (12), a windproof cover (18) is provided on the outside, and blowing components (17) are provided on the upper and lower sides of the inside.

2. The floor pattern making device according to claim 1, characterized in that: The grinding head assembly (9) comprises an asynchronous motor (19), a sliding long sleeve (20), a grinding head (21), and a driving motor (22); the asynchronous motor (19) is connected to the grinding head (21) through the shaft of the power grinding head (21); a long spacer sleeve is sleeved on the middle outer portion of the shaft of the power grinding head (21); a sliding long sleeve (20) is provided between the asynchronous motor (19) and the grinding head (21); a grinding head (21) assembly mounting sleeve is mounted on the bottom of the sliding long sleeve (20) through a fixing sleeve nut; the fixing sleeve nut is arranged inside the mounting cover (23), and the side surface of the grinding head (21) assembly mounting sleeve is connected to the driving motor (22) through a clamping transmission shaft; the driving motor (22) is fixed on the mounting cover (23); and the bottom of the mounting cover (23) is fixed on the mounting plate (24).

3. The floor pattern making device according to claim 2, characterized in that: Each group of the mounting plates (24) is provided with three groups of grinding head assemblies (9); a sliding plate is provided at the bottom of the mounting plates (24), and the sliding plate is slidably connected to the slide rail inside the polishing base (6) through a slider.

4. The floor pattern making device according to claim 1, characterized in that: The hot pressing assembly (13) includes a telescopic cylinder (25), a hot pressing plate (26) and a mounting frame (27). The mounting frame (27) is arranged directly above the positioning assembly (15) and is fixedly mounted with the telescopic cylinder (25). The output shaft of the telescopic cylinder (25) is connected to the push plate. The bottom of the push plate is fixed to the sliding plate through a compression spring. The four corners of the sliding plate are slidably connected to the mounting pillars at the bottom of the mounting frame (27) through sliding sleeves. The hot pressing plate (26) is provided at the bottom.

5. The floor pattern making device according to claim 1, characterized in that: The positioning assembly (15) includes a support plate (28), a heat sink (29), and a locking mechanism (30); the support plate (28) is slidably connected to the center of the operating table (14) through a sliding assembly, a heat sink (29) is provided at the upper center, a mass sensor is provided at the bottom center, and locking mechanisms (30) are symmetrically provided on both sides of the heat sink (29).

6. The floor pattern making device according to claim 5, characterized in that: The length of the sliding component is consistent with the length of the operating table (14), and the two ends are connected to the transmission component (12).

7. The floor pattern making device according to claim 1, characterized in that: Through holes are provided on both sides of the windproof cover (18), and door curtains are installed on the through holes.

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