Prefabricated stair mold

Abstract

The utility model relates to a mold, in particular to a prefabricated stair mold which comprises a mold base, a mold body is arranged on the mold base and comprises a first mold plate and a second mold plate attached to the first mold plate, and distance adjusting mechanisms are arranged on the first mold plate and the second mold plate. The first splicing plates and the second splicing plates which can be lifted, hoisted, disassembled and assembled are arranged at the two ends of the first formwork and the two ends of the second formwork respectively, so that when the number of steps of the prefabricated stair needs to be adjusted, the first splicing plates and the second splicing plates can be removed according to the corresponding number; the first end and the second end are adjusted through the distance adjusting mechanism, so that the mold body can be closed after a specified number of first splicing plates and second splicing plates are removed, pouring use of concrete is ensured, manufacturing use of prefabricated stairs of different sizes can be achieved through adjustment, and the practicability of the mold is improved.

Description

Technical Field

[0001] The utility model relates to a mould, in particular to a prefabricated staircase mould. Background Art

[0002] Stairs are components used for vertical transportation between floors in a building. They are used for transportation between floors and when there is a large height difference. In the process of stair construction, prefabricated stairs have been proposed in recent years. Prefabricated stairs refer to the transfer of a large amount of on-site work in traditional construction methods to the factory. The prefabricated stairs are manufactured in the factory through mold processing, transported to the construction site, and assembled and installed in the building on site through reliable connection methods.

[0003] The molds used in current prefabricated stairs are generally of fixed size. When producing stairs of different sizes, multiple molds of different sizes are needed. Therefore, manufacturers need to purchase molds of multiple different sizes, which increases the cost of using the molds and affects the production and use needs of prefabricated stairs of different sizes. Utility Model Content

[0004] The purpose of the present invention is to provide a prefabricated staircase mould to solve the problems raised in the above background technology.

[0005] To achieve the above objectives, the present invention provides the following technical solutions:

[0006] A prefabricated stair mold comprises: a mold base, a mold body is provided on the mold base, the mold body comprises a first template and a second template which is fitted with the first template, a spacing adjustment mechanism is provided on both the first template and the second template, two first end heads are respectively provided at both ends of the first template, the two first end heads at both ends of the first template are fixedly connected to the spacing adjustment mechanism on the first template, and the spacing between the two first end heads can be adjusted under the drive of the spacing adjustment mechanism on the first template, two second end heads are respectively provided at both ends of the second template, the two second end heads at both ends of the second template are fixedly connected to the spacing adjustment mechanism on the second template, and the spacing between the two second end heads can be adjusted under the drive of the spacing adjustment mechanism on the second template, first splicing templates are provided at both ends of the first template, the first splicing template is slidably plugged into the spacing adjustment mechanism on the first template, second splicing templates are provided at both ends of the second template, and the second splicing template is slidably plugged into the spacing adjustment mechanism on the second template.

[0007] The prefabricated stair mold as described above: the mold base includes a base, a first fixed seat, a second fixed seat, a hydraulic cylinder, a sliding seat and a moving wheel, the first fixed seat is symmetrically fixed on one side of the base, the second fixed seat is symmetrically fixed on the other side of the base, the hydraulic cylinder is symmetrically fixed on the second fixed seat, and the sliding seat is symmetrically slid on the base, the bottom of the sliding seat is C-shaped, and the moving wheel is provided at the C-shaped part of the sliding seat, the C-shaped part of the sliding seat is engaged with the vertical channel steel of the base, and the moving wheel is connected to the inner wall of the vertical channel steel of the base.

[0008] The prefabricated staircase mold as described above: the spacing adjustment mechanism includes a servo motor, a gear, a first rack, a second rack and a connecting rod, the output shaft of the servo motor is fixedly connected to a gear, the upper and lower sides of the gear are respectively engaged with the first rack and the second rack with the same tooth opening direction, and the upper and lower sides of the first rack and the second rack are respectively provided with connecting rods.

[0009] The prefabricated staircase mold as described above: the flat surface of the first template is fixedly connected to the first fixed seat, the side of the second template facing away from the first template is fixedly connected to the sliding seat, the second template on the same side of the sliding seat is fixedly connected to the piston rod of the hydraulic cylinder, the first template and the second template are symmetrically provided with a first plug-in groove and a second plug-in groove at both ends, and the first template and the second template are provided with a connecting hole on the back-to-back surfaces, and the connecting hole is connected to the first plug-in groove.

[0010] The prefabricated staircase mold as described above: the two first racks of the spacing adjustment mechanism arranged on the first template are respectively slidably inserted into the first plug-in grooves symmetrically arranged on the first template, and the plug-in rods on both sides of the two first racks are slidably inserted into the second plug-in grooves symmetrically arranged on the first template; the two first racks of the spacing adjustment mechanism arranged on the second template are respectively slidably inserted into the first plug-in grooves symmetrically arranged on the second template, and the plug-in rods on both sides of the two first racks are slidably inserted into the second plug-in grooves symmetrically arranged on the second template.

[0011] The prefabricated staircase mold as described above: the first splicing template and the second splicing template are both provided with installation grooves, the tops of the first splicing template and the second splicing template are both fixedly connected with hanging rings, the first splicing template is arranged between the first template and the first end head, and the second splicing template is arranged between the second template and the second end head, and the installation grooves are slidably plugged into the two plug rods and the second rack.

[0012] Compared with the prior art, the beneficial effects of the present invention are:

[0013] By respectively arranging the first and second splicing plates that can be lifted and disassembled at both ends of the first template and the second template, when the number of steps of the prefabricated staircase needs to be adjusted, the corresponding number of the first and second splicing plates can be removed. By adjusting the first end and the second end through the spacing adjustment mechanism, the mold body can be closed after the specified number of the first and second splicing plates are removed, ensuring the pouring and use of concrete. Through adjustment, the production and use of prefabricated stairs of different sizes can be realized, thereby improving the practicality of the mold. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 This is a structural diagram of the prefabricated stair mold.

[0015] Figure 2 This is a schematic diagram of the overall side view of the prefabricated staircase mold.

[0016] Figure 3 This is a structural diagram of the mold base in the prefabricated stair mold.

[0017] Figure 4 This is a structural diagram of the mold body in the prefabricated stair mold.

[0018] Figure 5 This is a schematic diagram of the structure of the first template and the second template in the prefabricated stair mold.

[0019] Figure 6 This is a structural diagram of the spacing adjustment mechanism in the prefabricated staircase mold.

[0020] Figure 7 This is a structural schematic diagram of the first splicing template and the second splicing template in the prefabricated stair mold.

[0021] In the figure: 1. Mold base; 101. Base; 102. First fixed seat; 103. Second fixed seat; 104. Hydraulic cylinder; 105. Sliding seat; 106. Moving wheel; 2. Mold body; 3. Spacing adjustment mechanism; 301. Servo motor; 302. Gear; 303. First rack; 304. Second rack; 305. Connecting rod; 4. First template; 5. Second template; 501. First connecting slot; 502. Second connecting slot; 503. Connecting hole; 6. First end; 7. Second end; 8. First splicing template; 9. Second splicing template; 901. Mounting slot; 902. Lifting ring. DETAILED DESCRIPTION

[0022] Various exemplary embodiments, features, and aspects of the present application will be described in detail below with reference to the accompanying drawings. The same reference numerals in the accompanying drawings represent elements with the same or similar functions. Although various aspects of the embodiments are shown in the accompanying drawings, the drawings are not necessarily drawn to scale unless otherwise indicated.

[0023] The word “exemplary” is used exclusively herein to mean “serving as an example, example, or illustration.” Any embodiment described herein as “exemplary” is not necessarily to be construed as preferred or advantageous over other embodiments.

[0024] In addition, numerous specific details are provided in the following specific examples to better illustrate the present application. Those skilled in the art will appreciate that the present application can be practiced without certain specific details. In some instances, methods, means, and components well known to those skilled in the art are not described in detail in order to highlight the main purpose of the present application.

[0025] See also Figures 1 to 7 In an embodiment of the utility model, a prefabricated stair mold includes: a mold base 1, a mold body 2 is provided on the mold base 1, the mold body 2 includes a first template 4 and a second template 5 that is fitted with the first template 4, a spacing adjustment mechanism 3 is provided on the first template 4 and the second template 5, two first end heads 6 are respectively provided at both ends of the first template 4, the two first end heads 6 at both ends of the first template 4 are fixedly connected to the spacing adjustment mechanism 3 on the first template 4, and the spacing between the two first end heads 6 can be adjusted under the drive of the spacing adjustment mechanism 3 on the first template 4, two second end heads 7 are respectively provided at both ends of the second template 5, the two second end heads 7 at both ends of the second template 5 are fixedly connected to the spacing adjustment mechanism 3 on the second template 5, and the spacing between the two second end heads 7 can be adjusted under the drive of the spacing adjustment mechanism 3 on the second template 5, a first splicing template 8 is provided at both ends of the first template 4, the first splicing template 8 is slidably plugged into the spacing adjustment mechanism 3 on the first template 4, a second splicing template 9 is provided at both ends of the second template 5, and the second splicing template 9 is slidably plugged into the spacing adjustment mechanism 3 on the second template 5.

[0026] In this embodiment, the components of the device are electrically connected to an external control device through a conductive line, and the operating state of the device is controlled by the external control device. When the prefabricated stairs are produced, the operation of the hydraulic cylinder 104 and the extension of the piston rod can make the second template 5 move toward the side of the first template 4. Since the second template 5 is fixedly connected to the sliding seat 105, the sliding seat 105 can slide conveniently on the vertical channel steel of the base 101 through the moving wheel 106 provided at the bottom, so that the second template 5 is attached to the first template 4. At this time, the cavity between the first template 4 and the second template 5 can be used for pouring concrete, thereby realizing the production and use of prefabricated stairs. Since different buildings require stairs of different sizes, the prefabricated stairs During production, molds of different sizes are required for casting and molding, while the traditional mold size is fixed, and molds of multiple sizes are required to cast stairs of corresponding sizes, thereby increasing the purchase amount of molds. When the device is producing prefabricated stairs of different sizes, the corresponding first splicing template 8 or the second splicing template 9 can be lifted away by an external lifting device in the lifting ring 902. It should be noted that when lifting the first splicing template 8 or the second splicing template 9 at one end of the first template 4 or the second template 5, the lifting number of the first splicing template 8 and the second splicing template 9 on one side needs to be the same. When the corresponding number of first splicing templates 8 and second splicing templates 9 are lifted away, the first end 6 There will be a gap between the second end 7 and the first template 4 and the second template 5. By starting the servo motor 301, the gear 302 is engaged to transmit the first rack 303 and the second rack 304. Since the teeth of the first rack 303 and the second rack 304 face each other and are engaged with the gear 302, when the gear 302 is driven to rotate, the first rack 303 and the second rack 304 can be translated. Since the first rack 303 and the second rack 304 on the first template 4 and the second template 5 are respectively fixedly connected to the first end 6 and the second end 7 at both ends, and the first end 6 and the second end 7 are fixedly connected to one end of the plug-in rod 305, the first rack 303 and the second rack 304 are slidably plugged into the corresponding first plug-in slot 501, the plug-in rod 305 is slidably plugged into the corresponding second plug-in groove 502, so after removing the first splicing template 8 and the second splicing template 9, under the operation of the spacing adjustment mechanism 3, the first end head 6 and the second end head 7 at both ends of the first template 4 and the second template 5 can be adjusted to block the remaining spacing, so that there will be no leakage problem during concrete pouring, so that after the first splicing template 8 and the second splicing template 9 at both ends of the first template 4 and the second template 5 are completely removed, the spacing adjustment mechanism 3 adjusts the first end head 6 and the second end head 7 to fit tightly on the two ends of the first template 4 and the second template 5. At this time, since the first rack 303 and the second rack 304 are cross-staggered, they do not interfere with each other.The ends of the connecting rods 305 at both ends located inside the second connecting slots 502 will fit together without hindering the movement effect. By adjusting, the number of steps of the prefabricated staircase can be controlled, thereby firstly producing and using prefabricated staircases of different sizes, reducing the purchase of molds of different sizes, and improving practicality.

[0027] As a further solution of the present invention, the mold base 1 includes a base 101, a first fixed seat 102, a second fixed seat 103, a hydraulic cylinder 104, a sliding seat 105 and a moving wheel 106. The first fixed seat 102 is symmetrically fixed on one side of the base 101, and the second fixed seat 103 is symmetrically fixed on the other side of the base 101. The hydraulic cylinder 104 is symmetrically fixed on the second fixed seat 103, and the sliding seat 105 is symmetrically slidably arranged on the base 101. The bottom of the sliding seat 105 is C-shaped, and the moving wheel 106 is arranged at the C-shaped part of the sliding seat 105. The C-shaped part of the sliding seat 105 is engaged with the vertical channel steel of the base 101, and the moving wheel 106 is connected to the inner wall of the vertical channel steel of the base 101.

[0028] In this embodiment, the first fixed seat 102 is used for fixed installation of the first template 4, and the sliding seat 105 is used for fixed connection of the second template 5. The moving wheel 106 at the bottom of the sliding seat 105 is in contact with the vertical channel steel of the base 101, and the piston rod of the hydraulic cylinder 104 is fixedly connected to the second template 5. When the piston rod of the hydraulic cylinder 104 is extended or retracted, it can drive the sliding seat 105 to slide and adjust conveniently through the moving wheel 106, so that the second template 5 can fit in and move away from the first template 4, meeting the production and use requirements of prefabricated stairs.

[0029] As a further solution of the present invention, the spacing adjustment mechanism 3 includes a servo motor 301, a gear 302, a first rack 303, a second rack 304 and a plug-in rod 305. The gear 302 is fixedly connected to the output shaft of the servo motor 301, and the upper and lower sides of the gear 302 are respectively engaged with the first rack 303 and the second rack 304 with the same tooth opening direction. The upper and lower sides of the first rack 303 and the second rack 304 are respectively provided with a plug-in rod 305.

[0030] In this embodiment, the design of the spacing adjustment mechanism 3 can enable the first end heads 6 and the second end heads 7 at both ends of the first template 4 and the second template 5 to move in alignment when a corresponding number of the first splicing templates 8 and the second splicing templates 9 are removed from both ends of the first template 4 and the second template 5, thereby filling the gap left by the removed first splicing templates 8 and the second splicing templates 9, thereby enabling the length of the combined cavity of the mold to be adjusted, thereby controlling the number of steps of the prefabricated stairs and improving the practicality of the mold.

[0031] As a further solution of the present invention, the flat surface of the first template 4 is fixedly connected to the first fixed seat 102, the second template 5 is fixedly connected to the sliding seat 105 on the side facing away from the first template 4, and the second template 5 on the same side of the sliding seat 105 is fixedly connected to the piston rod of the hydraulic cylinder 104. The first template 4 and the second template 5 are symmetrically provided with a first plug-in groove 501 and a second plug-in groove 502 at both ends. The first template 4 and the second template 5 are provided with a connecting hole 503 on the back surfaces thereof, and the connecting hole 503 is connected to the first plug-in groove 501. The two first racks 303 of the spacing adjustment mechanism 3 are respectively slidably inserted into the first plug-in grooves 501 symmetrically set on the first template 4, and the plug-in rods 305 on both sides of the two first racks 303 are slidably inserted into the second plug-in grooves 502 symmetrically set on the first template 4. The two first racks 303 of the spacing adjustment mechanism 3 set on the second template 5 are respectively slidably inserted into the first plug-in grooves 501 symmetrically set on the second template 5, and the plug-in rods 305 on both sides of the two first racks 303 are slidably inserted into the second plug-in grooves 502 symmetrically set on the second template 5.

[0032] In this embodiment, the first template 4 and the second template 5 are attached, as shown in FIG. Figure 1 As shown, the first end 6, the second end 7, the first splicing template 8 and the second splicing template 9 connected at both ends of the first template 4 and the second template 5 can be combined into a cavity for casting the prefabricated stairs, so that the overall connection is tight, meeting the production and use of the prefabricated stairs and ensuring the use effect.

[0033] As a further solution of the present invention, the first splicing template 8 and the second splicing template 9 are both provided with mounting grooves 901, and the tops of the first splicing template 8 and the second splicing template 9 are fixedly connected with hanging rings 902. The first splicing template 8 is arranged between the first template 4 and the first end 6, and the second splicing template 9 is arranged between the second template 5 and the second end 7. The mounting grooves 901 are slidably plugged into the two plug rods 305 and the second rack 304.

[0034] In this embodiment, by removing the corresponding number of first splicing templates 8 and second splicing templates 9, and then under the operation of the spacing adjustment mechanism 3, the first end head 6 and the second end head 7 are tightly fitted to the first template 4 and the second template 5, the number of steps of the prefabricated staircase can be controlled, thereby realizing the casting and use of prefabricated stairs of different sizes, so that the mold of this scheme can be suitable for the production and use requirements of prefabricated stairs of different sizes, improve the use effect, and reduce the capital consumption of purchasing multiple molds of different sizes.

[0035] It will be apparent to those skilled in the art that the present invention is not limited to the details of the exemplary embodiments described above and that the present invention can be implemented in other specific forms without departing from the spirit or essential characteristics of the present invention. Therefore, the embodiments should be considered in all respects as illustrative and non-restrictive, and the scope of the present invention is defined by the appended claims, not the foregoing description, and all variations within the meaning and range of equivalents of the claims are intended to be encompassed within the present invention. Any reference sign in a claim should not be construed as limiting the claim to which it relates.

[0036] In addition, it should be understood that although this specification is described in terms of implementation methods, not every implementation method contains only one independent technical solution. This narrative method of the specification is only for the sake of clarity. Those skilled in the art should regard the specification as a whole. The technical solutions in each embodiment can also be appropriately combined to form other implementation methods that can be understood by those skilled in the art.

Claims

1. A prefabricated staircase mold, characterized in that: include: A mold base (1) is provided with a mold body (2) on the mold base (1), the mold body (2) includes a first template (4) and a second template (5) arranged in contact with the first template (4), the first template (4) and the second template (5) are both provided with a spacing adjustment mechanism (3), two first end heads (6) are respectively provided at both ends of the first template (4), the two first end heads (6) at both ends of the first template (4) are fixedly connected to the spacing adjustment mechanism (3) on the first template (4), the spacing between the two first end heads (6) can be adjusted under the drive of the spacing adjustment mechanism (3) on the first template (4), and the spacing between the two first end heads (6) can be adjusted under the drive of the spacing adjustment mechanism (3) on the first template (4). Two second end heads (7) are respectively provided at both ends. The two second end heads (7) at both ends of the second template (5) are fixedly connected to the spacing adjustment mechanism (3) on the second template (5). The spacing between the two second end heads (7) can be adjusted under the drive of the spacing adjustment mechanism (3) on the second template (5). A first splicing template (8) is provided at both ends of the first template (4). The first splicing template (8) is slidably plugged into the spacing adjustment mechanism (3) on the first template (4). A second splicing template (9) is provided at both ends of the second template (5). The second splicing template (9) is slidably plugged into the spacing adjustment mechanism (3) on the second template (5).

2. A prefabricated staircase mold according to claim 1, characterized in that: The mold base (1) includes a base (101), a first fixed base (102), a second fixed base (103), a hydraulic cylinder (104), a sliding base (105) and a moving wheel (106), wherein the first fixed base (102) is symmetrically fixedly provided on one side of the base (101), and the second fixed base (103) is symmetrically fixedly provided on the other side of the base (101), the hydraulic cylinder (104) is symmetrically fixedly provided on the second fixed base (103), and the sliding base (105) is symmetrically slidably provided on the base (101), the bottom of the sliding base (105) is C-shaped, and the moving wheel (106) is provided at the C-shaped portion of the sliding base (105), the C-shaped portion of the sliding base (105) is engaged with the vertical channel steel of the base (101), and the moving wheel (106) is abutted and connected to the inner wall of the vertical channel steel of the base (101).

3. The prefabricated staircase mold according to claim 1, characterized in that: The spacing adjustment mechanism (3) comprises a servo motor (301), a gear (302), a first rack (303), a second rack (304) and a plug-in rod (305). The gear (302) is fixedly connected to the output shaft of the servo motor (301). The upper and lower sides of the gear (302) are respectively engaged with the first rack (303) and the second rack (304) having the same tooth opening orientation. The upper and lower sides of the first rack (303) and the second rack (304) are both provided with a plug-in rod (305).

4. The prefabricated staircase mold according to claim 1, characterized in that: The flat surface of the first template (4) is fixedly connected to the first fixed seat (102), and the surface of the second template (5) facing away from the first template (4) is fixedly connected to the sliding seat (105). The second template (5) on the same side of the sliding seat (105) is fixedly connected to the piston rod of the hydraulic cylinder (104). The first template (4) and the second template (5) are symmetrically provided with a first plug-in slot (501) and a second plug-in slot (502) at both ends. The first template (4) and the second template (5) are provided with a connecting hole (503) on the back-to-back surfaces. The connecting hole (503) is connected to the first plug-in slot (501).

5. The prefabricated staircase mold according to claim 4, characterized in that: The two first racks (303) of the spacing adjustment mechanism (3) provided on the first template (4) are respectively slidably inserted into the first plug-in grooves (501) symmetrically provided on the first template (4), and the plug-in rods (305) on both sides of the two first racks (303) are slidably inserted into the second plug-in grooves (502) symmetrically provided on the first template (4). The two first racks (303) of the spacing adjustment mechanism (3) provided on the second template (5) are respectively slidably inserted into the first plug-in grooves (501) symmetrically provided on the second template (5), and the plug-in rods (305) on both sides of the two first racks (303) are slidably inserted into the second plug-in grooves (502) symmetrically provided on the second template (5).

6. The prefabricated staircase mold according to claim 1, characterized in that: The first splicing template (8) and the second splicing template (9) are both provided with mounting grooves (901), and the tops of the first splicing template (8) and the second splicing template (9) are both fixedly connected with hanging rings (902).

7. The prefabricated staircase mold according to claim 6, characterized in that: The first splicing template (8) is arranged between the first template (4) and the first end (6), the second splicing template (9) is arranged between the second template (5) and the second end (7), and the mounting groove (901) is slidably plugged into the two plug-in rods (305) and the second rack (304).

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