Movable self-compacting solidified soil preparation device

By designing a mobile self-finished solidified soil preparation device, the problem of large land and high transportation costs in self-finished solidified soil production is solved, and the flexibility of efficient preparation and material selection at the construction site is achieved, reducing transportation costs and time costs.

CN223199263UActive Publication Date: 2025-08-08SHAOXING LVCHENG NEW MATERIAL MFG CO LTD
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Patent Information

Application Number
CN202422099296.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-08-28
Publication Date
2025-08-08
Estimated Expiration
2034-08-28

AI Technical Summary

Technical Problem

The existing self-solid solidified soil production requires the construction of a site on the construction site, which covers a large area and has high transportation costs, and requires high purity of mud cakes, which limits material selection.

Method used

A mobile self-solid solidified soil preparation device is designed, including a mobile base, agitator, conveyor belt and vibrating screen. It can directly prepare self-solid solidified soil at the construction site, reduce the cost and time of construction, and remove gravel slag from mud cakes through vibrating screens, relaxing the restrictions on soil.

Benefits of technology

The movable preparation of self-contained solidified soil is realized, which reduces transportation costs, and the use of vibrating screens relaxes the purity requirements for mud cakes, improving the preparation efficiency and flexibility in material selection.

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Abstract

The utility model relates to a movable self-compacting solidified soil preparation device which comprises a movable base, a power assembly and a mud storage pool are arranged in the front space of the movable base, a first stirring device is installed above a box body of the mud storage pool, and a conveying belt is installed above a box body of the power assembly. A first conveying pump and a second stirring device are arranged in the middle space; a medicament tank and a second conveying pump are arranged in the rear space of the box body; the self-compacting solidified soil preparation device has the advantages that the stirring device, the conveying belt and the like are arranged on the movable base, so that the cost and time for building a station on a construction site are saved, the purposes of being movable and miniaturized are achieved, and meanwhile, due to the fact that the preparation device is movable, the transportation cost of self-compacting solidified soil is greatly reduced; and the vibrating screen is additionally arranged in the device, so that broken stone slag in the mud cake can be removed, and the limitation of the device on soil is relaxed.
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Description

Technical Field

[0001] The utility model relates to the technical field of construction solid waste regeneration devices, in particular to a mobile self-compacting solidified soil preparation device. Background Art

[0002] During civil engineering activities, a large amount of waste mud and debris will be generated. The treatment of waste mud and debris generally requires sedimentation and flocculation, and then filtration to form mud cakes. After that, according to the application method, the mud cakes can be made into roadbed fillers, self-compacting solidified soil (also called fluidized solidified soil) and other renewable building materials.

[0003] The production of self-compacting (fluidized) solidified soil has the following drawbacks:

[0004] 1. According to the production process requirements of self-compacting (fluidized) solidified soil, a station needs to be built on the construction site, which occupies a large area and has high transportation costs for finished materials;

[0005] 2. In the production of self-compacting (fluidized) solidified soil, the purity of the mud cake is required to be high, and pure soil or dry soil with low sand and gravel content is required.

[0006] Based on this, this case is brought forward. Utility Model Content

[0007] The purpose of the utility model is to provide a mobile self-compacting solidified soil preparation device to solve the above-mentioned defects.

[0008] In order to achieve the above purpose, the technical solution of the utility model is as follows:

[0009] A mobile self-compacting soil preparation device comprises a mobile base, wherein the upper portion of the mobile base is divided into a front space, a middle space and a rear space from front to rear;

[0010] The front space is provided with a power assembly and a mud storage tank from front to back in sequence, a first stirring device is installed above the box body of the mud storage tank, a conveyor belt is installed above the box body of the power assembly, and the end of the conveyor belt is connected to the feed port of the first stirring device, the discharge port of the first stirring device is connected to the feed port of the mud storage tank, and the discharge port of the first stirring device is provided with an opening and closing unit;

[0011] The middle space is provided with a first delivery pump and a second stirring device in sequence from front to back, the feed port of the first delivery pump is connected to the discharge port of the mud storage tank, and the discharge port of the first delivery pump is connected to the feed port of the second stirring device through a pipeline;

[0012] A medicine tank and a second delivery pump are respectively provided on the left and right sides of the rear space. The discharge port of the medicine tank is connected to the feed port of the second stirring device through a pipeline. The feed port of the second delivery pump is connected to the discharge port of the second stirring device. The discharge port of the second delivery pump is connected to a discharge pipe.

[0013] Furthermore, it includes a vibrating screen located above the conveyor belt, the vibrating screen is used to receive mud cake input from the outside and convey the screened fine aggregate to the conveyor belt.

[0014] Furthermore, the mobile base adopts a crawler chassis.

[0015] Furthermore, a trailer hook is provided at the front end of the mobile base.

[0016] Furthermore, the opening and closing unit includes a hydraulic cylinder, the piston end of the hydraulic cylinder can move forward and backward, and the piston end of the hydraulic cylinder is fixed with a valve plate for opening and closing the discharge port of the first stirring device.

[0017] Furthermore, the first stirring device is a planetary mixer.

[0018] Furthermore, a metering unit is provided at the discharge port of the first delivery pump and the discharge port of the medicine tank.

[0019] The advantages of the utility model are that by arranging the stirring device, conveyor belt, etc. on a movable base, the cost and time of setting up a station on the construction site are eliminated, and the goals of mobility and miniaturization are achieved. At the same time, the transportation cost of the self-compacting solidified soil is greatly reduced due to the mobility of the preparation device. A vibrating screen is added to the device to remove crushed stone and slag in the mud cake, relaxing the device's restrictions on soil. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 Schematic diagram of the structure of the device in the embodiment;

[0021] Figure 2 Schematic diagram of the structure of the opening and closing unit at the discharge port of the first stirring device in the embodiment;

[0022] Label Description

[0023] 1. Mobile base; 2. Power assembly; 3. Mud storage tank; 4. Conveyor belt; 5. First stirring device; 501. Discharge port of the first stirring device; 6. Opening and closing unit; 601. Hydraulic cylinder; 602. Valve plate; 7. First conveying pump; 8. Second stirring device; 9. Chemical tank; 10. Second conveying pump; 11. Vibrating screen; 12. Trailer hook. DETAILED DESCRIPTION

[0024] The present invention is further described in detail below in conjunction with the embodiments. It should be understood that the terms "upper", "lower", "front", "back", "left", "right", "top", "bottom", "inside", "outside", etc. used in this document to indicate directions or positional relationships are based on the directions or positional relationships shown in the accompanying drawings. They are only for the convenience of describing the present invention and simplifying the description, and do not indicate or imply that the device or element referred to must have a specific direction, be constructed and operated in a specific direction. Therefore, they should not be understood as limiting the present invention.

[0025] This embodiment provides a mobile self-compacting soil preparation device, such as Figure 1 As shown, it includes a crawler-type mobile base 1, and the upper part of the mobile base 1 is divided into a front space, a middle space and a rear space from front to back.

[0026] In the front space of the mobile base 1, a power component 2 and a mud storage tank 3 are arranged in sequence from front to back. A first stirring device 5 is installed above the box of the mud storage tank 3, and a conveyor belt 4 is installed above the box of the power component 2. The end of the conveyor belt 4 is connected to the feed port of the first stirring device 5. The discharge port of the first stirring device 5 is connected to the feed port of the mud storage tank 3, and the discharge port of the first stirring device 5 is provided with an opening and closing unit 6.

[0027] In the middle space of the mobile base 1, a first conveying pump 7 and a second stirring device 8 are provided in sequence from front to back. The feed port of the first conveying pump 7 is connected to the discharge port of the mud storage tank 3, and the discharge port of the first conveying pump 7 is connected to the feed port of the second stirring device 8 through a pipeline.

[0028] In the rear space of the mobile base 1, a medicine tank 9 and a second conveying pump 10 are respectively provided on the left and right sides. The discharge port of the medicine tank 9 is connected with the feed port of the second stirring device 8 through a pipeline, and the feed port of the second conveying pump 10 is connected with the discharge port of the second stirring device 8, and the discharge port of the second conveying pump 10 is connected with a discharge pipe.

[0029] The power assembly 2 is used to provide a power source, such as electrical energy, hydraulic pressure, etc., to each mechanism in the preparation device.

[0030] Preferably, the apparatus of this embodiment includes a vibrating screen 11 located above the conveyor belt 4. The vibrating screen 11 is used to receive mud cake input from the outside and convey the screened fine aggregate to the conveyor belt 4. The vibrating screen 11 can remove crushed stone and slag in the mud cake, relaxing the soil restriction of the apparatus of this embodiment.

[0031] Preferably, a trailer hook 12 is provided at the front end of the mobile base 1 to facilitate connection of the mobile base 1 to a trailer and achieve long-distance movement.

[0032] like Figure 2As shown, the opening and closing unit 6 includes a hydraulic cylinder 601 , the piston end of the hydraulic cylinder 601 can move forward and backward, and the piston end of the hydraulic cylinder 601 is fixed with a valve plate 602 for opening and closing the discharge port of the first stirring device 5 .

[0033] The use of the device of this embodiment is as follows:

[0034] The mobile base 1 is moved to a suitable location on the construction site, and the external conveying device conveys the mud cake to the vibrating screen 11. The vibrating screen 11 vibrates to separate the coarse aggregate and the fine aggregate. The coarse aggregate falls to the outside of the mobile base 1, and the fine aggregate enters the conveyor belt 4. The conveyor belt 4 conveys the fine aggregate to the first mixing device 5. The feed port of the first mixing device 5 must also be connected to the water inlet pipeline of the construction site. By mixing the mud cake and water in proportion, a mud with suitable fluidity is obtained. The first mixing device 5 in this embodiment can be a planetary mixer. The strong shearing and kneading efficiency of this type of mixer is usually several times that of an ordinary mixer, which can fully mix the highly viscous mud cake and water.

[0035] The opening and closing unit 6 opens the discharge port of the first stirring device 5, and the stirred mud enters the mud storage tank 3 for storage;

[0036] The first delivery pump 7 delivers the slurry in the slurry storage tank 3 to the second stirring device 8 through a pipeline. The output here can be quantitatively output by setting a metering device. In this embodiment, the reagent tank 9 can be divided into a cement tank and a curing agent tank. The reagent is quantitatively output to the second stirring device 8 through a pipeline and a metering device. The second stirring device 8 mixes the slurry and the reagent to obtain self-compacting solidified soil.

[0037] The second delivery pump 10 delivers the self-compacting solidified soil in the second stirring device 8 to a required location on the construction site through a pipeline.

[0038] The above embodiments are only used to illustrate the concept of the present invention, and are not intended to limit the protection of the present invention. Any non-substantial changes to the present invention using this concept should fall within the scope of protection of the present invention.

Claims

1. A mobile self-compacting soil preparation device, characterized in that: The mobile base comprises a mobile base, wherein the upper portion of the mobile base is divided into a front space, a middle space and a rear space from front to rear; The front space is provided with a power assembly and a mud storage tank from front to back in sequence, a first stirring device is installed above the box body of the mud storage tank, a conveyor belt is installed above the box body of the power assembly, and the end of the conveyor belt is connected to the feed port of the first stirring device, the discharge port of the first stirring device is connected to the feed port of the mud storage tank, and the discharge port of the first stirring device is provided with an opening and closing unit; The middle space is provided with a first delivery pump and a second stirring device in sequence from front to back, the feed port of the first delivery pump is connected to the discharge port of the mud storage tank, and the discharge port of the first delivery pump is connected to the feed port of the second stirring device through a pipeline; A medicine tank and a second delivery pump are respectively provided on the left and right sides of the rear space. The discharge port of the medicine tank is connected to the feed port of the second stirring device through a pipeline. The feed port of the second delivery pump is connected to the discharge port of the second stirring device. The discharge port of the second delivery pump is connected to a discharge pipe.

2. A mobile self-compacting soil preparation device according to claim 1, characterized in that: It includes a vibrating screen located above the conveyor belt. The vibrating screen is used to receive mud cake input from the outside and convey the screened fine aggregate to the conveyor belt.

3. The mobile self-compacting soil preparation device according to claim 1, characterized in that: The mobile base adopts a crawler chassis.

4. The mobile self-compacting soil preparation device according to claim 1, characterized in that: A trailer hook is provided at the front end of the mobile base.

5. The mobile self-compacting soil preparation device according to claim 1, characterized in that: The opening and closing unit includes a hydraulic cylinder, the piston end of the hydraulic cylinder can move forward and backward, and the piston end of the hydraulic cylinder is fixed with a valve plate for opening and closing the discharge port of the first stirring device.

6. The mobile self-compacting soil preparation device according to claim 1, characterized in that: The first stirring device is a planetary mixer.

7. The mobile self-compacting soil preparation device according to claim 1, characterized in that: The discharge port of the first delivery pump and the discharge port of the medicine tank are both provided with metering units.