Ceramic ink jet printer nozzle cleaning equipment

Through the design of the liquid supply assembly and separate cleaning assembly, ultrasonic vibration cleaning liquid is used to completely remove impurities in the nozzle, solving the problem of low efficiency of traditional cleaning methods and achieving efficient cleaning and production continuity.

CN223199736UActive Publication Date: 2025-08-08FOSHAN ARES CERAMIC TECH CO LTD
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Patent Information

Application Number
CN202421834448.9
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-07-30
Publication Date
2025-08-08
Estimated Expiration
2034-07-30

AI Technical Summary

Technical Problem

In the prior art, the nozzle is susceptible to ink precipitation and impurities contamination, and the traditional cleaning method is inefficient and unstable, which affects printing quality and production efficiency.

Method used

The nozzle is thoroughly cleaned by a high-frequency vibration cleaning liquid using a liquid supply assembly and an integral cleaning assembly, including a liquid supply drum, a liquid supply member, a first cleaning tank and a first ultrasonic generator; at the same time, a separate cleaning assembly is designed, including a second cleaning tank and a second ultrasonic generator, and can be urgently cleaned without disassembling the nozzle.

Benefits of technology

It realizes efficient and thorough cleaning of the nozzle, improves cleaning efficiency and cleaning effect, and ensures production continuity and printing quality.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a ceramic ink jet printer nozzle cleaning equipment, including the box body and be provided with liquid supply subassembly, integral type cleaning subassembly and separate type cleaning subassembly in the box body, be provided with liquid storage area and cleaning area in the box body, liquid supply subassembly is provided in the liquid storage area, integral type cleaning subassembly is provided in the cleaning area, separate type cleaning subassembly is provided in the cleaning area, and separate type cleaning subassembly is provided in the box body. The liquid supply assembly comprises a liquid supply barrel and a liquid supply part, cleaning liquid is contained in the liquid supply barrel, the integral cleaning assembly comprises a first cleaning tank and a first ultrasonic generator, and the liquid supply part can convey the cleaning liquid in the liquid supply barrel into the first cleaning tank; the first ultrasonic generator can make cleaning liquid in the first cleaning tank vibrate so as to clean a spray head in the first cleaning tank, a storage box is further arranged in the cleaning area, and the separated cleaning assembly can be inserted into the storage box. By adopting the nozzle cleaning device, the nozzle can be thoroughly cleaned, and the cleaning efficiency is high.
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Description

Technical Field

[0001] The utility model relates to the technical field of ceramic production equipment, in particular to a nozzle cleaning device for a ceramic inkjet machine. Background Art

[0002] As the core component of the ceramic inkjet printer, the working state of the nozzle directly affects the accuracy of the printed pattern, printing speed and production stability. However, in the actual production process, the nozzle is easily affected by problems such as ink precipitation, impurity contamination and nozzle blockage, which leads to a decline in print quality and even causes shutdown failures, seriously affecting production efficiency and product quality. In order to solve the above problems, the nozzle needs to be cleaned regularly. Traditional cleaning methods often rely on manual operation. The cleaning effect is affected by many factors such as the operator's skill level, the ratio of cleaning liquid, and the cleaning time. It is difficult to ensure the consistency and stability of the cleaning effect, and the cleaning efficiency is low. Most of the nozzle cleaning equipment on the current market uses flushing liquid to spray the nozzle to complete the cleaning. The cleaning effect of this cleaning equipment is limited. It is often difficult to thoroughly clean the tiny impurities inside the nozzle. Utility Model Content

[0003] The technical problem to be solved by the utility model is to provide a ceramic inkjet machine nozzle cleaning device, which can thoroughly clean the nozzle and has high cleaning efficiency.

[0004] In order to solve the above technical problems, the utility model provides a ceramic inkjet nozzle cleaning device, including a box body and a liquid supply component and an integrated cleaning component arranged in the box body, the box body is provided with a liquid storage area and a cleaning area, the liquid supply component is arranged in the liquid storage area, and the integrated cleaning component is arranged in the cleaning area.

[0005] The liquid supply assembly includes a liquid supply barrel and a liquid supply part. The liquid supply barrel is filled with cleaning liquid. The integrated cleaning assembly includes a first cleaning tank and a first ultrasonic generator. The liquid supply part can transport the cleaning liquid in the liquid supply barrel to the first cleaning tank. The first ultrasonic generator can vibrate the cleaning liquid in the first cleaning tank to clean the nozzle in the first cleaning tank.

[0006] As an improvement of the above solution, the box body includes a bottom plate and a support plate, the bottom plate is located below the support plate, the liquid storage area is arranged between the bottom plate and the support plate, the liquid supply barrel is arranged on the bottom plate, and the liquid supply part is arranged on the support plate.

[0007] As an improvement to the above solution, the liquid supply component is arranged on a side of the support plate close to the liquid supply barrel.

[0008] As an improvement of the above solution, the ceramic inkjet nozzle cleaning device also includes a collecting component, which includes a liquid collecting barrel. The liquid collecting barrel is arranged on the bottom plate and located on the side of the liquid supply barrel for collecting the cleaning liquid after cleaning.

[0009] As an improvement of the above solution, the first ultrasonic generator is arranged at the bottom of the first cleaning tank.

[0010] As an improvement of the above solution, the ceramic inkjet nozzle cleaning equipment also includes a separate cleaning component, and a storage box is also provided in the cleaning area. The opening of the storage box faces the outside of the box body, and the separate cleaning component can be inserted into the storage box.

[0011] As an improvement of the above-mentioned scheme, the detachable cleaning assembly includes an outer shell, a accommodating chamber provided in the outer shell, a second cleaning tank provided in the accommodating chamber, and a second ultrasonic generator connected to the second cleaning tank. The second ultrasonic generator can vibrate the cleaning liquid in the second cleaning tank to clean the nozzle in the second cleaning tank.

[0012] As an improvement of the above solution, the detachable cleaning assembly further includes a liquid inlet pipe, and a connecting pipe is provided at the bottom of the second cleaning tank. The connecting pipe extends downward and can be connected to the liquid outlet end of the liquid inlet pipe.

[0013] As an improvement to the above solution, an overflow trough is further provided between the outer shell and the upper edge of the second cleaning trough, an overflow pipe is provided at the bottom of the overflow trough, the overflow pipe extends downward from the overflow trough, and a perforation is provided at the bottom of the accommodating cavity.

[0014] As an improvement to the above solution, the detachable cleaning assembly further includes a handle, one end of which is connected to a side of the opening of the housing close to the storage box, and the other end of the handle is connected to a side of the liquid inlet pipe.

[0015] The implementation of this utility model has the following beneficial effects:

[0016] The utility model discloses a ceramic inkjet nozzle cleaning device provided with a liquid supply component and an integral cleaning component, wherein the liquid supply component includes a liquid supply barrel and a liquid supply part, and the integral cleaning component includes a first cleaning tank and a first ultrasonic generator. When the nozzle needs to be cleaned, the nozzle is removed and placed in the first cleaning tank. The liquid supply part inputs the cleaning liquid in the liquid supply barrel into the first cleaning tank, and then the first ultrasonic generator is started. The first ultrasonic generator is used to perform high-frequency vibration on the cleaning liquid. During the high-frequency vibration, impurities in the pores in the nozzle can be effectively removed, thereby achieving an efficient cleaning effect with high cleaning efficiency. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a structural diagram of the utility model of a ceramic inkjet printer nozzle cleaning device;

[0018] Figure 2 This is a schematic diagram of the disassembled structure of the ceramic inkjet printer nozzle cleaning device of the utility model;

[0019] Figure 3 This is a schematic diagram of the internal structure of the ceramic inkjet printer nozzle cleaning device of the utility model;

[0020] Figure 4 It is a schematic diagram of the cross-sectional structure of the separate cleaning component of the utility model. DETAILED DESCRIPTION

[0021] To make the objectives, technical solutions, and advantages of the present invention more clearly apparent, the present invention will be further described in detail below with reference to the accompanying drawings. It is hereby stated that any directional terms such as "up," "down," "left," "right," "front," "back," "inside," and "outside" that appear or will appear in this document are based solely on the accompanying drawings and are not intended to limit the present invention.

[0022] See also Figure 1 and Figure 2 The present invention discloses a ceramic inkjet printer nozzle cleaning device, comprising a housing 1, a liquid supply assembly 2, and an integrated cleaning assembly 3 disposed within the housing 1. The housing 1 is provided with a liquid storage area 11 and a cleaning area 12. The liquid supply assembly 2 is disposed within the liquid storage area 11, and the integrated cleaning assembly 3 is disposed within the cleaning area 12. The liquid supply assembly 2 can provide cleaning liquid to the integrated cleaning assembly 3, and the integrated cleaning assembly 3 can clean the nozzle.

[0023] The liquid supply component 2 includes a liquid supply barrel 21 and a liquid supply part 22. The liquid supply barrel 21 is filled with cleaning liquid. The liquid supply barrel 21 is placed in the box body 1 and can provide cleaning liquid at any time. The integrated cleaning component 3 includes a first cleaning tank 31 and a first ultrasonic generator 32. The liquid supply part 22 is preferably a liquid pump that can transport cleaning liquid. The liquid supply part 22 can transport the cleaning liquid in the liquid supply barrel 21 to the first cleaning tank 31. The first ultrasonic generator 32 can generate ultrasonic waves to cause the cleaning liquid in the first cleaning tank 31 to generate high-frequency vibrations to clean the nozzle in the first cleaning tank 31.

[0024] The beneficial effects of the embodiments of the present utility model are as follows:

[0025] The ceramic inkjet nozzle cleaning device of the present utility model embodiment is provided with a liquid supply component 2 and an integral cleaning component 3, wherein the liquid supply component 2 includes a liquid supply barrel 21 and a liquid supply part 22, and the integral cleaning component 3 includes a first cleaning tank 31 and a first ultrasonic generator 32. When the nozzle needs to be cleaned, the nozzle is removed and placed in the first cleaning tank 31. The liquid supply part 22 inputs the cleaning liquid in the liquid supply barrel 21 into the first cleaning tank 31, and then the first ultrasonic generator 32 is started. The cleaning liquid is vibrated at high frequency by the first ultrasonic generator 32. During the high-frequency vibration, impurities in the pores in the nozzle can be effectively removed, thereby achieving an efficient cleaning effect with high cleaning efficiency.

[0026] Specifically, the box body 1 includes a bottom plate 13 and a support plate 14, wherein the bottom plate 13 is located below the support plate 14, and the liquid storage area 11 is provided between the bottom plate 13 and the support plate 14. The liquid storage area 11 is located at the lower portion of the box body 1, the liquid supply barrel 21 is provided on the bottom plate 13, and the liquid supply member 22 is provided on the support plate 14. The liquid supply member 22 is provided on a side of the support plate 14 close to the liquid supply barrel 21, so that it can be close to the liquid supply barrel 21 to facilitate the delivery of cleaning liquid.

[0027] See also Figure 3 After cleaning, the ceramic inkjet nozzle cleaning device also includes a collecting component 4, which includes a liquid collecting barrel 41. The liquid collecting barrel 41 is arranged on the bottom plate 13 and is located on the side of the liquid supply barrel 21. It is used to collect the cleaning liquid after cleaning. The liquid after cleaning the nozzle will flow from the upper part of the box body 1 into the liquid collecting barrel 41 at the lower part of the box body 1.

[0028] The first ultrasonic generator 32 is arranged at the bottom of the first cleaning tank 31, which can ensure that the ultrasonic wave propagates more effectively in the cleaning liquid, making the cavitation effect more uniform and intense in the entire cleaning tank, thereby ensuring that the pores, blind holes or narrow gaps are fully cleaned.

[0029] The integrated cleaning assembly 3 can be used to clean the disassembled nozzles, but for nozzles that need to be cleaned urgently on the production line, the disassembly and cleaning method cannot meet the immediate needs, resulting in production interruption. In order to solve the above problem, the embodiment of the utility model integrates the online cleaning function. Specifically, see Figure 4The ceramic inkjet printer nozzle cleaning device further includes a detachable cleaning assembly 5. A storage box 121 is further provided in the cleaning area 12. The opening of the storage box 121 faces the outside of the housing 1, and the detachable cleaning assembly 5 can be inserted into the storage box 121. When the nozzles on the line need to be cleaned urgently, there is no need to disassemble the nozzles. The detachable cleaning assembly 5 only needs to be removed from the storage box 121 and placed on the nozzles on the line to clean the nozzles without disassembling the nozzles.

[0030] Specifically, the detachable cleaning assembly 5 includes a housing 51, a receiving cavity 511 provided within the housing 51, a second cleaning tank 52 provided within the receiving cavity 511, and a second ultrasonic generator 53 connected to the second cleaning tank 52. During use, after the detachable cleaning assembly 5 is removed from the storage box 121, the second cleaning tank 52 is placed on the online nozzle, and the second cleaning tank 52 is filled with cleaning liquid. The second ultrasonic generator 53 can vibrate the cleaning liquid in the second cleaning tank 52 to clean the nozzle in the second cleaning tank 52. After cleaning is completed, the detachable cleaning assembly 5 is removed or reinserted into the storage box 121 to complete the online cleaning process.

[0031] To introduce cleaning liquid into the second cleaning tank 52, the detachable cleaning assembly 5 further includes a liquid inlet pipe 54. A connecting pipe 55 is provided at the bottom of the second cleaning tank 52. The connecting pipe 55 extends downward and is connected to the liquid outlet end of the liquid inlet pipe 54. When the cleaning liquid is introduced into the liquid inlet pipe 54, the cleaning liquid can sequentially pass through the liquid inlet pipe 54 and the connecting pipe 55 into the second cleaning tank 52. Since the detachable cleaning assembly 5 is removed and used separately, after the second cleaning tank 52 is covered around the periphery of the nozzle, the cleaning liquid is gradually introduced from the bottom of the second cleaning tank 52 using the liquid inlet pipe 54 and the connecting pipe 55. This is more conducive to immersing the nozzle and is less likely to cause splashing, thereby avoiding affecting other components.

[0032] During cleaning, the cleaning liquid will produce certain vibrations and may overflow. At the same time, the cleaning liquid will form waste liquid after cleaning. An overflow groove 56 is also provided between the outer shell 51 and the upper edge of the second cleaning tank 52. The overflowed cleaning liquid or the waste liquid after cleaning will enter the overflow groove 56, and an overflow pipe 57 is provided at the bottom of the overflow groove 56. The overflow pipe 57 extends downward from the overflow groove 56. The cleaning liquid entering the overflow groove 56 will flow out through the overflow pipe 57. The bottom of the accommodating cavity 511 is provided with a perforation 512. The perforation 512 can not only dissipate heat for the second ultrasonic generator 53, but also drain the liquid flowing out of the overflow pipe 57.

[0033] For ease of use, the detachable cleaning assembly 5 also includes a handle 58, one end of which is connected to a side of the opening of the outer shell 51 close to the storage box 121, and the other end of the handle 58 is connected to the side of the liquid inlet pipe 54. The handle 58 is formed in a ring shape, which is convenient for the user to hold.

[0034] The above is a preferred embodiment of the present invention. It should be pointed out that for ordinary technicians in this technical field, several improvements and modifications can be made without departing from the principles of the present invention. These improvements and modifications are also considered to be within the scope of protection of the present invention.

Claims

1. A ceramic inkjet nozzle cleaning device, characterized in that: The invention comprises a box body, a liquid supply component and an integral cleaning component arranged in the box body, wherein the box body is provided with a liquid storage area and a cleaning area, the liquid supply component is arranged in the liquid storage area, and the integral cleaning component is arranged in the cleaning area; The liquid supply assembly includes a liquid supply barrel and a liquid supply part. The liquid supply barrel is filled with cleaning liquid. The integrated cleaning assembly includes a first cleaning tank and a first ultrasonic generator. The liquid supply part can transport the cleaning liquid in the liquid supply barrel to the first cleaning tank. The first ultrasonic generator can vibrate the cleaning liquid in the first cleaning tank to clean the nozzle in the first cleaning tank.

2. The ceramic inkjet nozzle cleaning device according to claim 1, characterized in that: The box body includes a bottom plate and a support plate, the bottom plate is located below the support plate, the liquid storage area is arranged between the bottom plate and the support plate, the liquid supply barrel is arranged on the bottom plate, and the liquid supply member is arranged on the support plate.

3. The ceramic inkjet nozzle cleaning device according to claim 2, characterized in that: The liquid supply component is arranged on one side of the support plate close to the liquid supply barrel.

4. The ceramic inkjet nozzle cleaning device according to claim 2, characterized in that: The ceramic inkjet nozzle cleaning device further includes a collecting component, which includes a liquid collecting barrel. The liquid collecting barrel is arranged on the bottom plate and located on the side of the liquid supply barrel for collecting the cleaning liquid after cleaning.

5. The ceramic inkjet nozzle cleaning device according to claim 1, characterized in that: The first ultrasonic generator is arranged at the bottom of the first cleaning tank.

6. The ceramic inkjet nozzle cleaning device according to claim 1, characterized in that: The ceramic inkjet nozzle cleaning device also includes a detachable cleaning component. A storage box is also provided in the cleaning area. The opening of the storage box faces the outside of the box body, and the detachable cleaning component can be inserted into the storage box.

7. The ceramic inkjet nozzle cleaning device according to claim 6, characterized in that: The detachable cleaning assembly includes an outer shell, a accommodating chamber provided in the outer shell, a second cleaning tank provided in the accommodating chamber, and a second ultrasonic generator connected to the second cleaning tank. The second ultrasonic generator can vibrate the cleaning liquid in the second cleaning tank to clean the nozzle in the second cleaning tank.

8. The ceramic inkjet nozzle cleaning device according to claim 7, characterized in that: The detachable cleaning component further includes a liquid inlet pipe. A connecting pipe is provided at the bottom of the second cleaning tank. The connecting pipe extends downward and can be connected to the liquid outlet end of the liquid inlet pipe.

9. The ceramic inkjet nozzle cleaning device according to claim 7, characterized in that: An overflow groove is further provided between the shell and the upper edge of the second cleaning groove. An overflow pipe is provided at the bottom of the overflow groove. The overflow pipe extends downward from the overflow groove. A perforation is provided at the bottom of the accommodating cavity.

10. The ceramic inkjet nozzle cleaning device according to claim 8, characterized in that: The detachable cleaning assembly further includes a handle, one end of which is connected to a side of the opening of the housing close to the storage box, and the other end of which is connected to a side of the liquid inlet pipe.