Shaping device for bottle body

By designing a plastic shaping device composed of brackets, plastic shaping parts and driving parts, the problem of low plastic shaping efficiency of bottles is solved, and the effect of efficient plastic shaping and protection of bottles is achieved.

CN223200384UActive Publication Date: 2025-08-08NINGBO XINCHENG INTELLIGENT EQUIPMENT CO LTD
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Patent Information

Application Number
CN202422395082.6
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-29
Publication Date
2025-08-08
Estimated Expiration
2034-09-29

AI Technical Summary

Technical Problem

In the prior art, the bottle body shaping efficiency is low and mainly relies on manual operations, making it difficult to efficiently form regular shapes for subsequent packaging and stacking.

Method used

A plastic shaping device including a bracket, a plastic shaping member, and a driving member is designed. The brace is driven to move the plastic shaping member close to or away from the outer side wall of the bottle body, forming a regular plastic shaping space, and sharing the weight of the bottle body through the support and shelf structure to prevent the lower bottle body from being crushed.

Benefits of technology

It improves the bottle shaping efficiency, can quickly form regular shapes, facilitate subsequent packaging and stacking, and reduces the probability of bottle damage.

✦ Generated by Eureka AI based on patent content.

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Abstract

The utility model discloses a shaping device for bottle bodies, which comprises at least two shaping units, and each shaping unit comprises a support (1). The shaping piece (2) is connected with the support (1) and used for making contact with the outer side wall of the bottle body (200); the driving part (3) is in driving connection with the bracket (1) and is used for driving the bracket (1) to move; a shaping space (100) for accommodating a bottle body (200) is defined by the shaping pieces (2) of all the shaping units; the corresponding driving pieces (3) drive the corresponding supports (1) to move, so that all the shaping pieces (2) have the shaping state that the shaping pieces (2) are relatively close to each other and make contact with the outer side wall of the bottle body (200), and the releasing state that all the shaping pieces (2) are relatively away from each other and are separated from the bottle body (200). The shaping device has the advantage of high shaping efficiency.
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Description

Technical Field

[0001] The utility model relates to the technical field of bottle shaping, in particular to a bottle shaping device. Background Art

[0002] During the recycling process, different bottle bodies (bottle bodies, such as beer bottles, milk bottles and other glass bottles) need to be shaped so that the different bottle bodies are close to each other to form a block-shaped whole with a relatively regular cross-section (such as a rectangular cross-section). Then a rope is tied around the periphery to pack it tightly so that the block-shaped whole can be moved, stacked up and down, and other operations can be performed later.

[0003] However, currently the bottle body is mainly shaped manually, and the shaping efficiency is low. Utility Model Content

[0004] The technical problem to be solved by the utility model is to provide a bottle shaping device with high shaping efficiency in view of the current status of the prior art.

[0005] The utility model adopts the following technical solution to solve the above technical problems: a bottle shaping device, characterized in that it comprises at least two shaping units, each of which comprises

[0006] Bracket;

[0007] A shaping member connected to the bracket and configured to contact the outer wall of the bottle body;

[0008] A driving member is connected to the bracket and is used to drive the bracket to move;

[0009] The shaping parts of all shaping units enclose a shaping space for accommodating the bottle body;

[0010] The corresponding driving members drive the corresponding brackets to move, so that all the shaping members have a shaping state in which they are relatively close to and contact the outer wall of the bottle body, and a disengagement state in which all the shaping members are relatively far away from and disengage from the bottle body.

[0011] In order to facilitate manufacturing, the shaping piece is in the shape of a transversely extending plate and has a vertically extending surface for contacting the side wall of the bottle body.

[0012] In order to adapt to bottles of different heights or to act on different positions of the bottle, the shaping member is arranged on the bracket in a manner that it can move up and down relative to the bracket.

[0013] In order to reduce the probability of the lower bottle body being crushed, the shaping device also includes

[0014] A shelf extending laterally and used for placing bottles;

[0015] Each shaping unit further includes

[0016] The support member includes a transverse extension section. When the upper surface of the transverse extension section abuts against the shelf up and down to support the shelf upward, the shaping member abuts against the outer side of the bottle body to shape the bottle body.

[0017] In this way, by providing the support member, the support member supports the bottles on the shelf by supporting the shelf, so that the weight of the bottles is partially transferred to the support member, so that the bottles in the lower layer are not easily compressed.

[0018] In order to facilitate the positioning of the support member, the outer periphery of the shelf has a transversely extending positioning convex edge at least partially;

[0019] The upper surface of the transverse extension section of the support member abuts against the corresponding positioning convex edge up and down to support the positioning convex edge upward, and when the side wall of the transverse extension section abuts against the side wall of the shelf, the shaping member abuts against the outer side of the bottle body to shape the bottle body.

[0020] In this way, by providing the positioning convex edge, on the one hand, when the support member abuts against the side wall of the shelf, it means that the support member has reached the required position; on the other hand, the support member acts on the shelf upward by acting on the positioning convex edge.

[0021] In order to facilitate the adjustment of the support member to a desired position, the support member is arranged on the bracket in a manner that it can move up and down relative to the bracket.

[0022] The bottom shelf may be tilted due to uneven distribution of bottles, and the corresponding position of the bottom support member may not be placed smoothly under the bottom shelf. In order to ensure that the bottom support member can smoothly support the bottom shelf upward, the shaping device also includes a

[0023] Upper limit block, fixed on the bracket;

[0024] Lower limit block, fixed on the bracket;

[0025] Install the shaft and fix it between the upper limit block and the lower limit block;

[0026] A movable block is movably sleeved on the outside of the installation shaft, and the movable block is fixed to the lowest support member;

[0027] The elastic member is arranged between the movable block and the lower limit block, and has a tendency to support the movable block upward so that the lowermost support member supports the lowermost shelf upward.

[0028] By providing the elastic member and the movable block, the position of the lowest support member connected to the movable block can be flexibly adjusted, ensuring that the lowest support member can support the lowest shelf upward. The elastic member is a coil spring or an elastic strip.

[0029] In order to prevent the bottles in the lower layer from being crushed by the bottles in the upper layer, the support members in the lowest layer are recorded as lower support members, and the remaining support members are recorded as upper support members;

[0030] The lowest shelf is recorded as the lower shelf, and the remaining shelves are recorded as the upper shelves;

[0031] The support member has different states relative to the bracket:

[0032] In the first state, the lower support member supports the lower shelf upward, and the transverse extension section of the upper support member is located below the corresponding upper shelf positioning convex edge and has a distance therebetween;

[0033] In the second state, the lateral extension section of each upper support member moves upward to counteract the corresponding upper shelf, thereby supporting the corresponding upper shelf and the bottle body of the corresponding layer upward; under the action of the gravity of the bottom layer of bottles and the action of the elastic member, the lower support member continues to support the lower shelf upward, and the lower shelf tends to a lateral extension state.

[0034] In this way, by adjusting the position of the support member, in the first state, it is ensured that the lower support member and the lower shelf support the weight of the bottom layer of bottles; in the second state, the weight of each layer of bottles is borne by the lateral extension section of the upper support member and the upper shelf corresponding to each layer, and the bottles in the lower layer will not be crushed due to excessive force; at the same time, the mass of the bottles above the bottom layer is shared, and under the action of gravity and the elastic member, as well as the shaping action of the shaping member on the bottles, the upper shelf tends to self-reset to the lateral extension state.

[0035] Preferably, the bottles on the same layer correspond to at least one supporting member and at least one shaping member;

[0036] Correspondingly, the number of shelves corresponds to the number of layers of the bottle bodies, and the shelves on the upper layer are placed on the bottles on the lower layer.

[0037] In order to limit the position of the bottle body, the top edge of the shelf extends upward to form an upper rib located outside the bottle body and used to block the bottle body. The upper rib is bent and extended laterally so that both ends of the upper rib form openings for the bottle body to enter;

[0038] Or / and, the bottom surface of the shelf extends downward to form a lower rib for blocking the bottle body, and the lower rib is annular.

[0039] Compared with the prior art, the advantages of the present invention are: by setting a shaping unit, the shaping unit includes a bracket, a shaping piece, and a driving piece, and the corresponding driving piece drives the corresponding bracket to move, so that all the shaping pieces have a shaping state in which they are relatively close to and in contact with the outer wall of the bottle body, and a disengaged state in which all the shaping pieces are relatively far away from and detached from the bottle body. When the shaping piece contacts the bottle body, the corresponding bottle body moves in position, so that the bottle body to be shaped is adjusted by the shaping piece into a whole with a relatively regular cross-sectional shape, the shaping efficiency is high, and it is convenient for subsequent packaging and handling, stacking and other operations. BRIEF DESCRIPTION OF THE DRAWINGS

[0040] Figure 1 This is a schematic diagram of the shaping device of an embodiment of the utility model shaping a bottle body;

[0041] Figure 2 for Figure 1 A magnified schematic diagram of part A in the middle;

[0042] Figure 3 This is a schematic diagram of a shaping device according to an embodiment of the present invention;

[0043] Figure 4 for Figure 3 A magnified schematic diagram of part B in the middle;

[0044] Figure 5 for Figure 3 A schematic diagram of the shaping device from another angle;

[0045] Figure 6 This is a schematic diagram of the assembly of the bottle body and the shelf in the embodiment of the present utility model (taking two layers of bottle bodies as an example);

[0046] Figure 7 This is a schematic diagram of the assembly of the bottle body, shelf, support member, etc. in the embodiment of the present utility model (taking a two-layer bottle body as an example);

[0047] Figure 8 This is a schematic diagram of the assembly of the shelf, mounting shaft, movable block, and elastic member in an embodiment of the present utility model;

[0048] Figure 9 This is a schematic diagram of the assembly of the support member, the mounting shaft, the movable block, and the elastic member in the embodiment of the present utility model;

[0049] Figure 10 This is an exploded view of the parts acting on the bottom shelf, mounting shaft, support members, etc. in the embodiment of the present utility model;

[0050] Figure 11 This is a schematic diagram of a shelf in an embodiment of the present utility model;

[0051] Figure 12 This is a schematic diagram of another angle of the shelf in the embodiment of the present invention;

[0052] Figure 13 It is a partial schematic diagram of the shaping unit in the embodiment of the present utility model. DETAILED DESCRIPTION

[0053] The present invention will be described in further detail below with reference to the accompanying drawings and embodiments.

[0054] See also Figures 1 to 13 , which is a preferred embodiment of the present invention. The bottle shaping device includes at least two shaping units. In this embodiment, four shaping units are provided. All shaping elements 2 enclose a shaping space 100 with a rectangular cross section. The purpose is to shape all bottles into a generally rectangular outer contour. The number and shape of the shaping units can be adjusted as needed to obtain a corresponding bottle cross-sectional outer contour shape.

[0055] Each shaping unit includes main components such as a bracket 1, a shaping member 2, a driving member 3, a shelf 4, a supporting member 5, an upper limit block 6, a lower limit block 7, a mounting shaft 8, a movable block 9, and an elastic member 10.

[0056] The shaping member 2 is connected to the bracket 1 and is configured to contact the outer wall of the bottle body 200. The shaping member 2 is in the shape of a horizontally extending plate and has a vertically extending surface for contacting the sidewall of the bottle body 200. The shape of the shaping member 2 can be adjusted as needed, as long as it can contact the sidewall of the bottle body 200 and push the bottle body 200. The shaping member 2 is mounted on the bracket 1 so that it can move up and down relative to the bracket 1.

[0057] The drive member 3 is connected to the bracket 1 and is used to drive the bracket 1 to move. The bracket 1 is equipped with a mounting bracket 300, and the drive member 3 is mounted on the mounting bracket 300. The bracket 1 is rotatably connected to the mounting bracket 300 to open or close the shaping space 100. In other words, the bracket 1 is similar to a door or window, which can be opened and closed to facilitate the entry and exit of the stacked bottles 200. The drive member 3 is driven by a motor or hydraulics. The shaping members 2 of all shaping units enclose a shaping space 100 for accommodating the bottles 200. The corresponding drive member 3 drives the corresponding bracket 1 to move, so that all shaping members 2 have a shaping state in which they are relatively close to and contact the outer wall of the bottle 200, and a disengaged state in which all shaping members 2 are relatively far away and disengaged from the bottle 200.

[0058] The shelf 4 extends laterally and is used to hold bottles 200. A transversely extending positioning ridge 41 is partially located on the periphery of the shelf 4; the positioning ridge 41 can also be provided along the entire periphery of the shelf 4. To position the bottles 200, the top edge of the shelf 4 extends upward to form an upper ridge 42, located outside the bottles 200 and used to block the bottles 200. This upper ridge 42 bends and extends laterally, with openings 421 formed at both ends for the bottles to enter. The bottom surface of the shelf 4 extends downward to form a lower ridge 43, which is annular and used to block the bottles 200.

[0059] The support member 5 includes a transverse extension section 51 . The upper surface of the transverse extension section 51 abuts against the shelf 4 up and down to support the shelf 4 upward. The shaping member 2 abuts against the outer side of the bottle body 200 to shape the bottle body 200 .

[0060] The upper surface of the transverse extension 51 of the support member 5 abuts against the corresponding positioning flange 41, thereby supporting the positioning flange 41 upward. In addition, when the side wall of the transverse extension 51 abuts against the side wall of the shelf 4, the shaping member 2 abuts against the outer side of the bottle body 200, thereby shaping the bottle body 200. The support member 5 is mounted on the bracket 1 so as to be movable up and down relative to the bracket 1.

[0061] The upper limit block 6 is fixed on the bracket 1;

[0062] The lower limit block 7 is fixed on the bracket 1;

[0063] The mounting shaft 8 is fixed between the upper limit block 6 and the lower limit block 7;

[0064] The movable block 9 is movably mounted on the outside of the mounting shaft 8, and the movable block 9 is fixed to the lowest support member 5;

[0065] The elastic member 10 is disposed between the movable block 9 and the lower limit block 7 , and has a tendency to support the movable block 9 upward so that the lowermost support member 5 supports the lowermost shelf 4 upward.

[0066] Preferably, the support member 5 of the lowest layer is recorded as the lower support member 5a, and the remaining support members 5 are recorded as the upper support members 5b; the shelf 4 of the lowest layer is recorded as the lower shelf 4a, and the remaining shelves 4 are recorded as the upper shelf 4b; the support member 5 has different states relative to the bracket 1: in the first state, the lower support member 5a supports the lower shelf 4a upward, and the lateral extension section 51 of the upper support member 5b is located below the corresponding upper shelf 4b positioning flange 41, and has a distance; in the second state, the lateral extension section 51 of each upper support member 5b moves upward to counteract the corresponding upper shelf 4b, and upwardly supports the corresponding upper shelf 4b and the bottle body 200 of the corresponding layer; under the action of the gravity of the lowest bottle body 200 and the action of the elastic member 10, the lower support member 5a continues to support the lower shelf 4a upward, and the lower shelf 4a tends to a lateral extension state.

[0067] Each layer of bottles 200 corresponds to at least one support member 5 and at least one shaping member 2. Accordingly, the number of shelves 4 corresponds to the number of layers of bottles 200, with the upper shelves 4 resting on the lower bottles 200. The shaping device can shape a single layer of bottles 200 or multiple layers of bottles 200 stacked one on top of the other.

[0068] Of course, in order to drive the movement of each component, corresponding control parts such as a control panel are provided. However, since this is not the protection point of this patent, it will not be elaborated here.

[0069] The working principle and usage process are as follows.

[0070] Put a plurality of bottles 200 on the shelf 4. At this time, the outer contour of all the bottles 200 on each layer is irregular. Then continue to stack the bottles 200 layer by layer. The bottles 200 on different layers are separated by the shelf 4. Figure 6 、 Figure 7 shown.

[0071] The bracket 1 is rotated to open the shaping space 100 , and the stacked bottles 200 are moved into the shaping space 100 by a moving vehicle or other tool.

[0072] Manually place the transverse extension 51 of the lowest support member 5 under the positioning flange 41 of the lowest shelf 4. Even if the shelf 4 of the lowest layer is uneven due to uneven gravity, it can ensure that the lower support member 5a supports the lower shelf 4a at the bottom.

[0073] At this time, there is still a distance between the remaining upper support members 5b and the corresponding positioning convex edges 41. Then the upper support members 5b are moved upward until they are against the positioning convex edges 41 and support the positioning convex edges 41 upward. In this way, the weight of the corresponding layer of bottle body 200 is independently shared by the corresponding upper support members 5b, and the lower layer of bottle body 200 will not be crushed due to excessive force.

[0074] At the same time, the bottle body 200 at the bottom originally borne the weight of the bottle body 200 above it, but now the upper support member 5b bears the weight of the bottle body 200 above it, and the force on the bottle body 200 at the bottom changes. Under the action of gravity and the elastic member 10, the bottom shelf 4 tends to extend horizontally. In this way, even if the bottom shelf 4 is tilted at the beginning due to the uneven ground or uneven distribution of the bottle mass, the bottom shelf 4 will eventually tend to extend horizontally.

Claims

1. A bottle shaping device, characterized in that: It includes at least two shaping units, each of which includes Bracket (1); A shaping member (2) connected to the bracket (1) and configured to contact the outer wall of the bottle body (200); A driving member (3) is connected to the support (1) and is used to drive the support (1) to move; The shaping pieces (2) of all shaping units enclose a shaping space (100) for accommodating the bottle body (200); The corresponding driving member (3) drives the corresponding bracket (1) to move, so that all the shaping members (2) have a shaping state in which they are relatively close to and contact the outer wall of the bottle body (200), and a disengaging state in which all the shaping members (2) are relatively far away from and disengaged from the bottle body (200).

2. The shaping device according to claim 1, characterized in that: The shaping member (2) is in the shape of a transversely extending plate and has a vertically extending surface for contacting the side wall of the bottle body (200).

3. The shaping device according to claim 1, characterized in that: The shaping member (2) is arranged on the bracket (1) in a manner that it can move up and down relative to the bracket (1).

4. The shaping device according to claim 1, characterized in that: The shaping device also includes A shelf (4) extending transversely and used for placing the bottle (200); Each shaping unit further includes The support member (5) includes a transverse extension section (51). When the upper surface of the transverse extension section (51) abuts against the shelf (4) up and down to support the shelf (4) upward, the shaping member (2) abuts against the outer side of the bottle body (200) to shape the bottle body (200).

5. The shaping device according to claim 4, characterized in that: The outer periphery of the shelf (4) is provided with a transversely extending positioning convex edge (41) at least partially; The upper surface of the transverse extension section (51) of the support member (5) abuts against the corresponding positioning convex edge (41) up and down to support the positioning convex edge (41) upwardly, and when the side wall of the transverse extension section (51) abuts against the side wall of the shelf (4), the shaping member (2) abuts against the outer side of the bottle body (200) to shape the bottle body (200).

6. The shaping device according to claim 4, characterized in that: The support member (5) is arranged on the bracket (1) in a manner that it can move up and down relative to the bracket (1).

7. The shaping device according to claim 4, characterized in that: The shaping device also includes An upper limit block (6) is fixed on the bracket (1); A lower limit block (7) is fixed on the bracket (1); The mounting shaft (8) is fixed between the upper limit block (6) and the lower limit block (7); A movable block (9) is movably mounted on the outside of the mounting shaft (8) and is fixed to the lowest support member (5); The elastic member (10) is arranged between the movable block (9) and the lower limit block (7), and has a tendency to support the movable block (9) upward so that the lowermost support member (5) supports the lowermost shelf (4) upward.

8. The shaping device according to claim 7, characterized in that: The lowest support member (5) is referred to as the lower support member (5a), and the remaining support members (5) are referred to as the upper support members (5b); The lowest shelf (4) is referred to as the lower shelf (4a), and the remaining shelves (4) are referred to as the upper shelves (4b); The support member (5) has different states relative to the bracket (1): In the first state, the lower support member (5a) supports the lower shelf (4a) upward, and the transverse extension section (51) of the upper support member (5b) is located below the corresponding positioning flange (41) of the upper shelf (4b) and has a distance therebetween; In the second state, the transverse extension section (51) of each upper support member (5b) moves upward to abut against the corresponding upper shelf (4b), thereby supporting the corresponding upper shelf (4b) and the bottle body (200) of the corresponding layer upward; under the action of the gravity of the bottle body (200) in the lower layer and the action of the elastic member (10), the lower support member (5a) continues to support the lower shelf (4a) upward, and the lower shelf (4a) tends to be in a transverse extension state.

9. The shaping device according to claim 4, characterized in that: The bottle bodies (200) on the same layer correspond to at least one supporting member (5) and at least one shaping member (2); Correspondingly, the number of shelves (4) corresponds to the number of layers of the bottle bodies (200), and the shelves (4) of the upper layer are placed on the bottle bodies (200) of the lower layer.

10. The shaping device according to claim 4, characterized in that: The top edge of the shelf (4) extends upward to form an upper rib (42) located outside the bottle body (200) and used to block the bottle body (200); the upper rib (42) is bent and extended laterally so that both ends of the upper rib (42) form openings (421) for the bottle body to enter; Or / and, the bottom surface of the shelf (4) extends downward to form a lower rib (43) for blocking the bottle body (200), and the lower rib (43) is annular.