Packaging equipment for electroplating roll shaft
By designing automated packaging equipment for electroplating roller shafts, the laying and cutting of the packaging film is automated using gravity potential energy and mechanical structure, the problem of high manual operation strength in the prior art is solved and the coating efficiency is improved.
Patent Information
- Application Number
- CN202422215230.1
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The coating process of existing electroplating roller shafts requires manual operation, and the degree of automation is low, resulting in high operating strength of staff and low coating efficiency.
A packaging equipment for electroplating roller shafts is designed, including supporting frames, feeding rollers, tension rollers, telescopic cylinders and tool holders. The laying and cutting of the packaging film is automatically accomplished by using gravity potential energy and mechanical structures to reduce the strength of manual operation.
Automatic coating of electroplating roller shaft is realized, reducing the operating strength of staff and improving the coating efficiency.
Smart Images

Figure CN223200419U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of roller protection, in particular to packaging equipment for electroplating rollers. Background Art
[0002] Rollers, also known as rollers, are a general term for cylindrical parts that can roll on machines. Generally, after the traditional metal processing process is completed, the metal parts will be coated to prevent them from rusting due to long-term exposure to the air. At the same time, coating can also reduce the surface damage that may be caused to metal parts during movement, welding, riveting, etc. The existing coating process requires manual application of the film to one end of the metal part surface before the coating work can be completed. The degree of automation is low and the operation intensity of employees is high. Therefore, it is necessary to develop a packaging equipment for electroplating rollers that reduces the operation intensity of employees and improves the degree of automation and efficiency of coating. Utility Model Content
[0003] In response to the above technical problems, the utility model provides a packaging equipment for electroplating rollers that can reduce the operating intensity of staff, improve the degree of automation and efficiency of lamination, so as to solve the problems of the existing lamination process, which requires manual labor to stick the film to one end of the metal part surface before continuing to complete the lamination work, low degree of automation, and high operating intensity of employees.
[0004] In order to solve the above technical problems, the utility model provides a packaging equipment for electroplating roller shafts, including a support frame, the support frame including a workbench and a guard plate, the workbench is fixedly connected to the guard plate through a support rod, and the guard plate is fixedly connected to the support leg below, one end of the guard plate is rotatably connected to the discharge roller, and the other end is rotatably connected to the tensioning roller through a fixed frame, the tensioning roller is provided with a packaging film, one end of the discharge roller is connected to the output end of the discharge motor, and one end of the tensioning roller is connected to the output end of the tensioning motor, the workbench is tilted and arranged near one end of the discharge roller and lower than one end of the tensioning roller, the non-adhesive layer end of the packaging film is fixedly connected to the tensioning roller, and the packaging film is arranged above the workbench.
[0005] Furthermore, a first telescopic cylinder is provided on both sides of the guard plate, the first telescopic cylinder is provided at the corresponding position of the discharge roller, the bottom of the first telescopic cylinder is slidably connected to the track, a fixed plate is provided at one end of the track, a third telescopic cylinder is fixedly connected to the fixed plate, the output end of the third telescopic cylinder is fixedly connected to the side of the first telescopic cylinder, the track is fixedly connected to the ground, and the output end of the first telescopic cylinder is fixedly connected to the pallet.
[0006] Furthermore, a tool holder is fixedly connected to the guard plate, a blade is fixedly connected to the tool holder, and the tool holder is arranged between the discharge roller and the first telescopic cylinder.
[0007] Furthermore, one end of the guard plate is fixedly connected to a first pillar and the other end is fixedly connected to a second pillar. The first pillar is fixedly connected to a discharge plate, and the discharge plate is arranged above the discharge roller. The discharge plate is inclined and arranged at one end higher than the other end close to the tool holder, and the second pillar is fixedly connected to a feed plate.
[0008] Furthermore, a second telescopic cylinder is fixedly connected inside the feeding plate, the output end of the second telescopic cylinder is fixedly connected to the movable plate, a baffle is provided on one side of the movable plate, the baffle is fixedly connected to the ceiling, a guide rail is provided under the feeding plate, and the input end of the guide rail is fixedly connected to the feeding plate and the baffle respectively.
[0009] Compared with the prior art, the present invention has the following advantages:
[0010] The utility model provides support for the rolling roller by arranging an inclined workbench under the packaging film between the unwinding roller and the tensioning roller; the roller can be moved by utilizing the potential energy of gravity by arranging a feeding plate and a guide rail with a certain height; and the adhesive layer of the packaging film wrapped around the roller can be cut off by arranging a knife holder and a first telescopic cylinder, thereby reducing the operating intensity of the staff during the laminating process and improving the degree of automation of the laminating. BRIEF DESCRIPTION OF THE DRAWINGS
[0011] Figure 1 This is a schematic structural diagram of the utility model.
[0012] In the figure: 1. workbench, 2. guard plate, 3. support rod, 4. support leg, 5. unloading roller, 6. tensioning roller, 7. fixed frame, 8. packaging film, 9. first telescopic cylinder, 10. pallet, 11. tool holder, 12. first pillar, 13. discharge plate, 14. second pillar, 15. feed plate, 16. second telescopic cylinder, 17. guide rail, 18. movable plate, 19. roller, 20. baffle, 21. third telescopic cylinder, 22. track. DETAILED DESCRIPTION
[0013] The present invention will be further described below with reference to the accompanying drawings.
[0014] like Figure 1The packaging equipment for electroplating rollers shown in the figure includes a support frame, which includes a workbench 1 and a guard plate 2. In order to provide support for the rolling of the roller 19, the workbench 1 is fixedly connected to the guard plate 2 through a support rod 3, and the support leg 4 is fixedly connected to the bottom of the guard plate 2. One end of the guard plate 2 is rotatably connected to the discharge roller 5, and the other end is rotatably connected to the tensioning roller 6 through a fixed frame 7. A packaging film 8 is provided on the tensioning roller 6. In order to facilitate the control of the rotation of the discharge roller 5 and the tensioning roller 6, one end of the discharge roller 5 is connected to the output end of the discharge motor, and one end of the tensioning roller 6 is connected to the output end of the tensioning motor. In order to facilitate the tensioning of the packaging film 8, the workbench 1 is tilted at a position lower than the end near the tensioning roller 6 near the discharge roller 5, and the non-adhesive layer of the packaging film 8 is recovered. One end of the non-adhesive layer of the packaging film 8 is fixedly connected to the tensioning roller 6, and the packaging film 8 is arranged above the workbench 1.
[0015] In order to facilitate lifting the roller 19 wrapped with the packaging film 8, a first telescopic cylinder 9 is provided on both sides of the guard plate 2, and the first telescopic cylinder 9 is arranged at the corresponding position of the unloading roller 5. The bottom of the first telescopic cylinder 9 is slidably connected to the track 22, and a fixed plate is provided at one end of the track 22. The third telescopic cylinder 21 is fixedly connected to the fixed plate, and the output end of the third telescopic cylinder 21 is fixedly connected to the side of the first telescopic cylinder 9. The track 22 is fixedly connected to the ground, and the output end of the first telescopic cylinder 9 is fixedly connected to the pallet 10.
[0016] In order to facilitate cutting the adhesive layer of the packaging film 8 , a knife holder 11 is fixedly connected to the guard plate 2 , and a blade is fixedly connected to the knife holder 11 . The knife holder 11 is arranged between the unloading roller 5 and the first telescopic cylinder 9 .
[0017] In order to facilitate the transportation of the uncoated roller 19 and the coated roller 19, a first pillar 12 is fixedly connected to one end of the upper part of the guard plate 2 and a second pillar 14 is fixedly connected to the other end. The first pillar 12 is fixedly connected to the discharge plate 13, and the discharge plate 13 is arranged above the discharge roller 5. The discharge plate 13 is inclined with one end closer to the tool holder 11 higher than the other end. The second pillar 14 is fixedly connected to the feed plate 15.
[0018] In order to facilitate the control of the unloading of the roller 19 and prevent the roller 19 from falling, a second telescopic cylinder 16 is fixedly connected to the feeding plate 15, and the output end of the second telescopic cylinder 16 is fixedly connected to the movable plate 18. A baffle 20 is provided on one side of the movable plate 18, and the baffle 20 is fixedly connected to the ceiling. A guide rail 17 is provided under the feeding plate 15, and the input end of the guide rail 17 is fixedly connected to the feeding plate 15 and the baffle 20 respectively.
[0019] In order to make the guide rail 17 more stable, reinforcing ribs are provided between the guide rail 17 and the second support column 14 .
[0020] The working process of this embodiment is as follows:
[0021] The roller 19 rolls onto the movable plate 18 via the feed plate 15, and is stopped by the baffle 20, pulling out the packaging film 8 set on the discharge roller 5, passing over the workbench 1, so that the non-glue layer of the packaging film 8 is connected to the tensioning roller 6. Then, the tensioning motor is turned on to rotate the tensioning roller 6, and the second telescopic cylinder 16 is controlled to move the movable plate 18 toward the feed plate 15. The roller 19 loses the support of the movable plate 18 and falls down, falling along the guide rail 17 onto the glue layer of the packaging film 8. Under the influence of gravitational potential energy, it slides down along the inclined surface of the workbench 1, so that the glue layer of the packaging film 8 is wrapped around the roller 19. When the roller 19 approaches the discharge roller 5, The roller 19 is lifted up by the first telescopic cylinder 9 and is pushed along the track 22 to move the roller 19 above the inclined discharge plate 13. As the roller 19 rolls along the discharge plate 13, the first telescopic cylinder 9 and the third telescopic cylinder 21 are retracted, and the adhesive layer of the packaging film 8 contacts the blade on the knife holder 11 until it is cut off. The tensioning motor and the discharge motor are turned on to wrap the non-adhesive layer of the packaging film 8 around the tensioning roller 6 and tighten it until the adhesive layer is below the guide rail 7, waiting for the next roller 19 to be coated and packaged.
Claims
1. A packaging device for electroplating rollers, comprising a support frame, characterized in that: The support frame includes a workbench (1) and a guard plate (2). The workbench (1) is fixedly connected to the guard plate (2) through a support rod (3). The guard plate (2) is fixedly connected to a support leg (4) below. One end of the guard plate (2) is rotatably connected to a discharge roller (5), and the other end is rotatably connected to a tensioning roller (6) through a fixed frame (7). A packaging film (8) is sleeved on the tensioning roller (6). One end of the discharge roller (5) is connected to the output end of the discharge motor, and one end of the tensioning roller (6) is connected to the output end of the tensioning motor. The end of the workbench (1) close to the discharge roller (5) is tilted lower than the end close to the tensioning roller (6). The non-glue layer end of the packaging film (8) is fixedly connected to the tensioning roller (6). The packaging film (8) is arranged above the workbench (1).
2. The electroplating roller packaging equipment according to claim 1, characterized in that: A first telescopic cylinder (9) is provided on both sides of the guard plate (2), the first telescopic cylinder (9) is provided at a position corresponding to the unloading roller (5), the bottom of the first telescopic cylinder (9) is slidably connected to the track (22), one end of the track (22) is provided with a fixed plate, the fixed plate is fixedly connected to the third telescopic cylinder (21), the output end of the third telescopic cylinder (21) is fixedly connected to the side of the first telescopic cylinder (9), the track (22) is fixedly connected to the ground, and the output end of the first telescopic cylinder (9) is fixedly connected to the tray (10).
3. The electroplating roller packaging equipment according to claim 2, characterized in that: A knife holder (11) is fixedly connected to the guard plate (2), a blade is fixedly connected to the knife holder (11), and the knife holder (11) is arranged between the unloading roller (5) and the first telescopic cylinder (9).
4. The electroplating roller packaging equipment according to claim 3, characterized in that: One end of the guard plate (2) is fixedly connected to a first pillar (12), and the other end is fixedly connected to a second pillar (14); the first pillar (12) is fixedly connected to a discharge plate (13); the discharge plate (13) is arranged above the discharge roller (5); one end of the discharge plate (13) close to the tool holder (11) is higher than the other end and is tilted; the second pillar (14) is fixedly connected to a feed plate (15).
5. The electroplating roller packaging equipment according to claim 4, characterized in that: A second telescopic cylinder (16) is fixedly connected inside the feeding plate (15), an output end of the second telescopic cylinder (16) is fixedly connected to a movable plate (18), a baffle (20) is provided on one side of the movable plate (18), and the baffle (20) is fixedly connected to the ceiling, a guide rail (17) is provided below the feeding plate (15), and an input end of the guide rail (17) is fixedly connected to the feeding plate (15) and the baffle (20), respectively.