Underground float coal cooling and cleaning device
By using pneumatic cleaning and spray flushing components in the cooling and cleaning device for floating coal under the well, the fire hazards caused by floating coal accumulation are solved, automatic cleaning and cooling are achieved, and production safety and efficiency are improved.
Patent Information
- Application Number
- CN202422081791.7
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Priority Date
- 2024-07-10
- Filing Date
- 2024-08-26
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-08-26
AI Technical Summary
In the prior art, the accumulation of floating coal at the tail roller of the continuous-drawing belt conveyor machine is prone to cause friction and ignition, and there are safety hazards for cleaning floating coal during the belt operation, affecting production safety and efficiency.
A downhole floating coal cooling cleaning device is designed, using pneumatic cleaning and spray flushing components, and the floating coal in the collection tank is automatically cleaned regularly through a time cycle relay, and the tail roller is cooled down, and the cost is reduced by using steel plates and steel pipe components to facilitate maintenance.
It realizes automatic cleaning of floating coal during belt operation, preventing fires, improving production safety, reducing the number of manual cleanings, reducing labor burden, and improving production efficiency.
Smart Images

Figure CN223200958U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the field of electromechanical technology, in particular to an underground floating coal cooling and cleaning device. Background Art
[0002] Belt conveyor is the abbreviation of belt conveyor. It has fixed and mobile types. It has a simple structure and high efficiency. It is a continuous conveying machine with a flexible conveyor belt as the material carrying and traction component. When mining in coal mines, it is necessary to use a belt conveyor to transport coal.
[0003] There is a floating coal collection trough at the tail roller of the continuous excavation belt conveyor. As time goes by, the floating coal accumulates more and more. If the floating coal is not cleaned in time, the friction of the belt may cause a fire accident. The workers at the crusher station need to clean the floating coal here in time. Since cleaning the floating coal here during the operation of the belt is prone to safety accidents, stopping the belt for cleaning will affect normal production. It is urgent to invent a device that can clean the floating coal here during the operation of the belt without causing safety accidents. Utility Model Content
[0004] The problem solved by the utility model is to provide an underground floating coal cooling and cleaning device with a simple structure, low production cost and easy maintenance. By arranging pneumatic cleaning and spray flushing, the floating coal in the collection tank can be automatically cleaned at regular intervals, and the tail drum of the machine can be cooled, thereby effectively preventing the accumulation of floating coal and the friction with the belt from causing a fire, thereby improving production safety. It can also reduce the number of times personnel clean the floating coal, thereby reducing the labor burden of workers.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] A device for cooling and cleaning underground floating coal comprises a collecting plate, which is arranged on one side of the tail roller of a continuous excavator belt conveyor, and a collecting trough is provided in the center of the end face of the collecting plate, a cleaning push plate is provided at one end of the inner wall of the collecting trough, and a cleaning push rod is fixedly installed in the center of the end face of the cleaning push plate, a guide seat is fixedly installed in the center of one side of the end face of the collecting trough, and one end of the cleaning push rod passes through the guide seat and is connected to a connecting plate, and a piston rod is fixedly installed in the center of the other end face of the cleaning push rod; a time cycle relay is provided on one side of the outside of the collecting plate, and one end of the time cycle relay is electrically connected to a first electric control wire and a second electric control wire.
[0007] The collecting plate is made of 8mm steel plate; the cleaning push plate is made of 8mm steel plate, and the cleaning push rod is made of 6mm steel pipe. The use of conventional steel plates and steel pipes can effectively reduce production costs and facilitate maintenance.
[0008] A guide hole is provided in the center of the end face of the guide seat, and a wear-resistant sleeve is fitted on the inner wall of the guide hole, and the outer wall of the cleaning push rod is fitted and connected to the inner wall of the wear-resistant sleeve; by sliding the cleaning push rod inside the wear-resistant sleeve, not only can a good guiding and limiting effect be provided for the movement of the cleaning push rod, but also the wear of the inner wall of the hole of the guide seat can be effectively reduced, which is beneficial to extending the service life of the guide seat.
[0009] A pneumatic component is provided at the other end of the inner wall of the collecting tank, and the pneumatic component includes a cylinder base. The cylinder base is fixedly installed at the other end of the inner wall of the collecting tank, and a cylinder is fixedly installed on the top end surface of the cylinder base. One end of the piston rod is fixedly connected to the output end of the cylinder, and two air pipes are connected and installed at one end of the cylinder, and a second solenoid valve is connected and installed at the other end of the air pipe. The second solenoid valve is electrically connected to the second electric control wire and the time cycle relay, and the air inlet end of the second solenoid valve is fixedly connected to the downhole compressed air pipeline.
[0010] The model of the cylinder is SC63*1000mm, the working air pressure is 0.4MP-4MP, and the maximum push-pull length is 1.2m.
[0011] A cleaning assembly is provided on one side of the edge of the collection tank, and the cleaning assembly includes a flushing nozzle and a mounting base. The two mounting bases are respectively fixedly mounted on the two side edges of the collection tank, and a connecting nozzle is plugged and installed in the center of the end face of the mounting base. The top end of the connecting nozzle is fixedly mounted with a flushing nozzle, and the bottom end of the two connecting nozzles is connected to a water pipe through the mounting base, and the other end of the two water pipes is connected to a first solenoid valve. The first solenoid valve is electrically connected to the time cycle relay through a first electrical control wire, and the liquid inlet end of the first solenoid valve is fixedly connected to the downhole water supply pipeline.
[0012] The cycle time of the time cycle relay is 10 minutes, and the delay is 30 seconds; that is, the time cycle relay operates once every ten minutes, and the operation time is 30 seconds.
[0013] The beneficial effects of the utility model are as follows: the underground floating coal cooling and cleaning device has a simple structure, low production cost, and is easy to maintain; by arranging pneumatic cleaning and spray flushing, the floating coal in the collection trough of the tail roller of the belt conveyor can be automatically cleaned at a regular time, thereby preventing the accumulation of floating coal and the friction with the belt from causing a fire, thereby improving production safety; moreover, turning on the spray has the effect of cooling the tail roller, and can reduce the number of manual cleaning times for the floating coal in the collection trough, thereby reducing the time affecting production and improving production efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 This is a schematic diagram of the first overall structure of the utility model;
[0015] Figure 2 This is a second overall structural diagram of the present utility model;
[0016] Figure 3 This is the overall front view of the utility model;
[0017] Figure 4 It is an overall top view of the utility model.
[0018] Legend:
[0019] 1. Collection plate, 2. Collection tank, 3. Pneumatic assembly, 4. Piston rod, 5. Connecting plate, 6. Guide seat, 7. Cleaning push rod, 8. Cleaning push plate, 9. Cleaning assembly, 10. First electric control wire, 11. Second electric control wire, 12. Time cycle relay, 31. Cylinder base, 32. Cylinder, 33. Air pipe, 34. Second solenoid valve, 91. Flushing nozzle, 92. Connecting nozzle, 93. Mounting base, 94. Water pipe, 95. First solenoid valve. DETAILED DESCRIPTION
[0020] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0021] Specific examples are given below.
[0022] See also Figures 1 to 4 , an underground floating coal cooling and cleaning device comprises: a collecting plate 1, which is arranged on one side of the tail drum of the continuous excavator belt conveyor, and a collecting trough 2 is opened in the center of the end surface of the collecting plate 1, and the collection trough 2 can be easily collected and processed by setting the collection trough 2; a cleaning push plate 8 is provided at one end of the inner wall of the collecting trough 2, and a cleaning push rod 7 is fixedly installed at the center of the end surface of the cleaning push plate 8, a guide seat 6 is fixedly installed at the center of one side of the end surface of the collecting trough 2, and one end of the cleaning push rod 7 passes through the guide seat 6 and is connected to a connecting plate 5, and a piston rod 4 is fixedly installed at the center of the end surface of the other side of the cleaning push rod 7; when the piston rod 4 is pushed, the cleaning push rod 7 can be driven to move in the center of the end surface of the guide seat 6 through the connecting plate 5, so that the cleaning push plate 8 can be pushed to clean the coal ash collected in the collecting trough 2; a time cycle relay 12 is provided on the outer side of the collecting plate 1, and one end of the time cycle relay 12 is electrically connected to a first electric control wire 10 and a second electric control wire 11, so as to facilitate periodic cycle electric control.
[0023] The collecting plate 1 is made of 8mm steel plate material; the cleaning push plate 8 is made of 8mm steel plate material, and the cleaning push rod 7 is made of 6-point steel pipe material; the use of conventional steel plates and steel pipes can effectively reduce production costs and facilitate maintenance.
[0024] A guide hole is provided in the center of the end face of the guide seat 6, and a wear-resistant sleeve is fitted on the inner wall of the guide hole, and the outer wall of the cleaning push rod 7 is fitted and connected to the inner wall of the wear-resistant sleeve; by sliding the cleaning push rod 7 inside the wear-resistant sleeve, not only can it have a good guiding and limiting effect on the movement of the cleaning push rod 7, but it can also effectively reduce the wear of the inner wall of the hole of the guide seat 6, which is beneficial to extending the service life of the guide seat 6.
[0025] A pneumatic assembly 3 is provided at the other end of the inner wall of the collecting tank 2, which facilitates pneumatic adjustment of the position of the piston rod 4, thereby performing power transmission.
[0026] The pneumatic assembly 3 includes a cylinder base 31, which is fixedly mounted on the other end of the inner wall of the collecting tank 2, and a cylinder 32 is fixedly mounted on the top end surface of the cylinder base 31, one end of the piston rod 4 is fixedly connected to the output end of the cylinder 32, one end of the cylinder 32 is connected to two air pipes 33, and the other end of the air pipe 33 is connected to a second solenoid valve 34, the second solenoid valve 34 is electrically connected to the second electric control wire 11 and the time cycle relay 12, and the second electric control wire 11 is electrically connected to the time cycle relay 12. The air inlet end of the magnetic valve 34 is fixedly connected to the downhole compressed air pipeline; the model of the cylinder 32 is SC63*1000mm, the working air pressure is 0.4MP-4MP, and the maximum push-pull length is 1.2m; when the time cycle relay 12 is working, the second solenoid valve 34 and the second electric control wire 11 allow the air source power of the downhole compressed air pipeline to be transmitted to the cylinder 32 through an air pipe 33, so that the power output end of the cylinder 32 can push the piston rod 4 to move, thereby adjusting the position of the piston rod 4.
[0027] A cleaning component 9 is provided on one side of the edge of the collecting tank 2; the cleaning component 9 can be used to rinse and clean the inner wall of the collecting tank 2;
[0028] The cleaning assembly 9 includes a flushing nozzle 91 and a mounting base 93. The two mounting bases 93 are fixedly mounted on the two side edges of the collection tank 2, and a connecting nozzle 92 is plugged into the center of the end surface of the mounting base 93. The top end of the connecting nozzle 92 is fixedly mounted with the flushing nozzle 91. The bottom ends of the two connecting nozzles 92 pass through the mounting base 93 and are connected to a water pipe 94. The other ends of the two water pipes 94 are connected to a first solenoid valve 95. The first solenoid valve 95 is electrically connected to the time cycle relay 12 through the first electric control wire 10. The liquid inlet end of the first solenoid valve 95 is fixedly connected to the downhole water supply pipeline; the cycle time of the time cycle relay 12 is 10 minutes, with a delay of 30 seconds; that is, the time cycle relay 12 is actuated once every ten minutes, with an actuation time of 30 seconds, to facilitate periodic cycle cleaning; when the time cycle relay 12 is working, the water flow from the downhole water supply pipeline can be transported through the water pipe 94 to the connecting nozzle 92 on the top of the mounting base 93 through the first electric control wire 10 and the first solenoid valve 95, and then the inner wall of the collection tank 2 is flushed and cleaned through the flushing nozzle 91.
[0029] The water supply pipeline and the compressed air pipeline in the well are connected to the first solenoid valve 95 and the second solenoid valve 34 respectively; the first solenoid valve 95 and the second solenoid valve 34 are connected to the auxiliary contacts of the time cycle relay 12 through the first electric control wire 10 and the second electric control wire 11 respectively, and the cycle time of the time cycle relay 12 is set to 10 minutes, with a delay of 30 seconds, that is, the time relay is activated once every ten minutes, and the activation time is 30 seconds; when the time cycle relay 12 is activated, the auxiliary contacts are closed, the first solenoid valve 95 and the second solenoid valve 34 are energized and activated, the compressed air pipeline is connected, the cylinder 32 is activated, and the connecting plate 5 is driven by the piston rod 4, so that the connecting plate 5 drives the cleaning push rod 7 to move in the guide seat 6. The center of the end face moves, thereby pushing the cleaning push plate 8 to push out the floating coal accumulated inside the collection tank 2. At the same time, the water supply pipeline is connected, and water flows through the water pipe 94 to the connecting nozzle 92 on the top of the installation base 93, and then the inner wall of the collection tank 2 is flushed and cleaned through the flushing nozzle 91. The time cycle relay 12 is closed at the set time, the cylinder 32 is retracted to drive the cleaning push plate 8 to retract, and the flushing nozzle 91 stops spraying water, and the cycle is repeated. Through pneumatic cleaning and spray flushing, the number of times personnel clean floating coal is effectively reduced, the labor force of workers is reduced, and the safety hazard of fire caused by excessive accumulation of floating coal and friction with the belt in the production process is eliminated. The safety of employees is guaranteed, and the purpose of reducing staff and increasing efficiency is achieved.
[0030] The above is only a preferred specific implementation method of the present invention, but the protection scope of the present invention is not limited to this. Any technician familiar with the technical field within the technical scope disclosed by the present invention can make equivalent replacements or changes based on the technical solution and utility model concept of the present invention, which should be covered by the protection scope of the present invention.
Claims
1. An underground floating coal cooling and cleaning device, characterized in that: include: A collecting plate (1), the collecting plate (1) being arranged on one side of the tail roller of the continuous excavator belt conveyor, and a collecting groove (2) being provided at the center of the end surface of the collecting plate (1); A cleaning push plate (8), one end of the inner wall of the collecting tank (2) is provided with a cleaning push plate (8), and a cleaning push rod (7) is fixedly installed at the center of the end face of the cleaning push plate (8), a guide seat (6) is fixedly installed at the center of one side of the end face of the collecting tank (2), and one end of the cleaning push rod (7) passes through the guide seat (6) and is connected to a connecting plate (5); A piston rod (4) is fixedly mounted at the center of the other end surface of the cleaning push rod (7); A time cycle relay (12) is provided on one side of the outside of the collecting plate (1), and one end of the time cycle relay (12) is electrically connected to a first electric control wire (10) and a second electric control wire (11); A cleaning component (9), a cleaning component (9) is provided on one side of the edge of the collecting tank (2); A pneumatic component (3) is provided at the other end of the inner wall of the collecting tank (2).
2. The underground floating coal cooling and cleaning device according to claim 1, characterized in that: The collecting plate (1) and the pushing plate (8) are components made of steel plates, and the cleaning push rod (7) is a steel pipe component.
3. The underground floating coal cooling and cleaning device according to claim 2, characterized in that: A guide hole is provided in the center of the end surface of the guide seat (6), and a wear-resistant sleeve is fitted on the inner wall of the guide hole. The outer wall of the cleaning push rod (7) is fitted and connected to the inner wall of the wear-resistant sleeve.
4. The underground floating coal cooling and cleaning device according to claim 1, characterized in that: The pneumatic assembly (3) includes a cylinder base (31), the cylinder base (31) is fixedly mounted on the other end of the inner wall of the collection tank (2), and a cylinder (32) is fixedly mounted on the top end surface of the cylinder base (31), one end of the piston rod (4) is fixedly connected to the output end of the cylinder (32), one end of the cylinder (32) is connected to two air pipes (33), and the other end of the air pipe (33) is connected to a second solenoid valve (34), the second solenoid valve (34) is electrically connected to the second electric control wire (11) and the time cycle relay (12), and the air inlet end of the second solenoid valve (34) is fixedly connected to the downhole compressed air pipeline.
5. The underground floating coal cooling and cleaning device according to claim 1, characterized in that: The cleaning assembly (9) comprises a flushing nozzle (91) and a mounting base (93). The two mounting bases (93) are fixedly mounted on the two side edges of the collecting tank (2), respectively. A connecting nozzle (92) is plugged and mounted in the center of the end surface of the mounting base (93). The flushing nozzle (91) is fixedly mounted on one end of the top of the connecting nozzle (92).
6. The underground floating coal cooling and cleaning device according to claim 5, characterized in that: One end of the bottom of the two connecting nozzles (92) passes through the mounting base (93) and is connected to a water pipe (94), and the other end of the two water pipes (94) is connected to a first solenoid valve (95), the first solenoid valve (95) is electrically connected to the time cycle relay (12) through a first electric control wire (10), and the liquid inlet end of the first solenoid valve (95) is fixedly connected to the underground water supply pipeline.