Automatic receiving device for multi-product material frame

By designing a multi-product material frame automatic material collection device, the problem of low automation of the loading mechanism of the automated assembly line is solved, and the automatic pick-up and placement of the material tray and products is realized, efficiency is improved and labor intensity is reduced, and the risk of material tray fall is prevented.

CN223201094UActive Publication Date: 2025-08-08WUXI CHANGDING ELECTRONICS CO LTD
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Patent Information

Application Number
CN202422511654.2
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-17
Publication Date
2025-08-08
Estimated Expiration
2034-10-17

AI Technical Summary

Technical Problem

The loading mechanism on the existing automated processing or assembly lines has low degree of automation and requires manual assistance, resulting in low loading efficiency and high labor intensity.

Method used

Design a multi-product material frame automatic material collection device, including Y-axis motion module, Z-axis motion module, material tray and product jaws, has the functions of material tray height detection and product jaw floating, is compatible with material tray height deviation, and is equipped with product material drop detection and clamp drop detection functions.

Benefits of technology

It realizes the automatic pick-up and placement of material trays and products, reduces manual intervention, improves feeding efficiency, reduces labor intensity, and prevents the risk of collision caused by material trays falling.

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Abstract

The utility model relates to the technical field of automatic material receiving devices, and discloses a multi-product material frame automatic material receiving device which comprises a Y-axis movement module, a Z-axis movement module is arranged on the right side of the Y-axis movement module, and a material disc and a product clamping jaw are arranged on one side of the Z-axis movement module. Through the arrangement and mutual cooperation of the Y-axis movement module, the Z-axis movement module, the charging tray, the product clamping jaw and the material receiving position, the following effects are achieved: the clamping jaw structure is compact, the clamping jaw can take and place the charging tray and the product at the same time, the charging tray height detection function and the product clamping jaw floating function are achieved, the charging tray height deviation can be compatible, and the product falling detection function is achieved; the device can monitor the position of a product in real time, has a material tray clamping and falling detection function, can prevent the collision risk caused by falling of the material tray, is simple in overall structure, and can realize simultaneous taking and placing of the material tray and the product at any height only through a single Z axis and a single Y axis.
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Description

Technical Field

[0001] The utility model relates to the technical field of automatic material receiving devices, in particular to an automatic material receiving device for a multi-product material frame. Background Art

[0002] With the prosperity of the economy, the continuous improvement of people's living standards, the development of production technology is getting better and better, and the die-cutting and production technology of lithium batteries has also been rapidly developed. The material collection method of the gap die-cutting machine is composed of a robot taking the material, a motor driving the material box to lift and lower, and a clip material box to collect the material.

[0003] In the process of implementing the above technology, the technician discovered at least the following problems: On automated processing or assembly lines, a loading mechanism is often required to provide parts to be processed or assembled. The existing loading mechanism has a low degree of automation and requires many processes to be manually assisted, resulting in low loading efficiency and high labor intensity for operators. Utility Model Content

[0004] (1) Technical problems solved

[0005] In view of the deficiencies in the prior art, the present invention provides an automatic material receiving device for a multi-product material frame, which has the advantages of automatic material receiving and solves the above-mentioned problems.

[0006] (2) Technical solution

[0007] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: an automatic material receiving device for a multi-product material frame, comprising a Y-axis motion module, a Z-axis motion module is provided on the right side of the Y-axis motion module, and a material tray and a product clamp are provided on one side of the Z-axis motion module;

[0008] It includes a tray replacement stop button box, and the tray and product clamp are electrically connected to the tray replacement stop button box;

[0009] A material receiving position is provided below the material tray and the product clamp, an empty material tray position is provided inside the material receiving position, a material tray clip is provided on the outside of the material receiving position, a clip introduction rib is provided on the outside of the empty material tray position, a material tray detection is provided on one side of the empty material tray position, and a clip in place sensor is provided on the side opposite to the material tray detection and the empty material tray position.

[0010] Preferably, the Y-axis motion module includes an adjustment plate, one end of the adjustment plate is provided with a drive motor, the output shaft of the drive motor is fixedly connected to a threaded rod, the outer side of the threaded rod is threadedly connected to a threaded sleeve, one side of the threaded sleeve is fixedly connected to a connecting frame, the top of the connecting frame is fixedly connected to an L-shaped plate, one end of the L-shaped plate is fixedly connected to a U-shaped plate, the bottom of the U-shaped plate is slidably connected to a slide rail, and the bottom of the slide rail is fixedly connected to a bracket.

[0011] Preferably, the material tray and product clamp include a main frame, tray clamps are provided on both sides of the bottom of the main frame, a first material tray sensor is provided on one side of the tray clamp, a mounting frame is provided in the middle section of the bottom of the main frame, product claws are provided on both sides of the mounting frame, a second material tray sensor is provided on both sides of the mounting frame on one side of the product claw, a connecting bracket is provided at one end of the mounting frame, a material tray clamp is provided below the connecting bracket, and a material tray position sensor is provided at the bottom of the mounting frame.

[0012] Preferably, there are two material receiving positions, and the two material receiving positions are located below the material tray and the product clamping claws.

[0013] Preferably, an auxiliary track is provided on the front of the adjustment plate, and a sliding block is slidably connected to the surface of the auxiliary track, and the sliding block is fixedly connected to one side of the connecting frame. There are two auxiliary tracks, and the two auxiliary tracks are located on the upper and lower sides of the threaded rod.

[0014] Preferably, the number of the disc carrier clamps is two, and the two disc carrier clamps are symmetrically distributed with the vertical center line of the main frame as the center.

[0015] Preferably, the number of the product grippers and the second tray sensor are both two, and the two sets of product grippers and tray sensors are fixedly connected to the mounting frame via a pin plate.

[0016] (3) Beneficial effects

[0017] Compared with the prior art, the present invention provides an automatic material receiving device for multiple product frames, which has the following beneficial effects:

[0018] This multi-product material frame automatic material receiving device, through the setting and mutual cooperation of the Y-axis motion module, Z-axis motion module, material tray and product clamping claw and receiving position, enables the device to have the material tray height detection function and the product clamping claw floating function, which is compatible with the material tray height deviation; it has the product drop detection function, which can monitor the product position in real time; it has the product drop detection function, which can monitor the product position in real time; it has the material tray clamping drop detection function, which can prevent the risk of collision caused by the material tray falling; the clamping claw has a compact structure, and the clamping claw can realize the simultaneous removal of material trays and products; the overall structure of this device is simple, and the simultaneous removal of material trays and products of any height can be achieved through only a single Z-axis and a single Y-axis. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 This is a schematic structural diagram of the utility model.

[0020] Figure 2 This is a schematic structural diagram of the utility model.

[0021] Figure 3 This is a schematic diagram of the Y-axis motion module of the present invention.

[0022] Figure 4 This is a schematic diagram of the material tray and product clamping claws of the utility model.

[0023] In the figure: 1. Y-axis motion module; 2. Z-axis motion module; 3. Tray and product clamp; 4. Material collection position; 5. Empty tray position; 6. Tray replacement stop button box; 7. Tray clip; 8. Tray detection; 9. Clip in place sensor; 10. Unit price introduction rib; 11. Adjustment plate; 12. Drive motor; 13. Threaded rod; 14. Threaded sleeve; 15. Connecting frame; 16. L-shaped plate; 17. U-shaped plate; 18. Slide rail; 19. Bracket; 31. Main frame; 32. Tray clamp; 33. First tray sensor; 34. Product gripper; 35. Second tray sensor; 36. Connecting bracket; 37. Tray clamp; 38. Tray position sensor; 39. Mounting frame. DETAILED DESCRIPTION

[0024] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0025] See also Figure 1-2 A multi-product material frame automatic material receiving device includes a Y-axis motion module 1, a Z-axis motion module 2 is provided on the right side of the Y-axis motion module 1, and a material tray and product clamp 3 are provided on one side of the Z-axis motion module 2; it includes a material tray replacement stop button box 6, and the material tray and product clamp 3 are electrically connected to the material tray replacement stop button box 6; a material receiving position 4 is provided below the material tray and product clamp 3.

[0026] Among them, there are two material receiving positions 4, and the two material receiving positions 4 are located below the material tray and the product clamp 3. An empty material tray position 5 is opened inside the material receiving position 4, and a material tray clip 7 is provided on the outside of the material receiving position 4. A clip introduction retaining edge 10 is provided on the outside of the empty material tray position 5, and a material tray detection 8 is provided on one side of the empty material tray position 5. A clip in place sensor 9 is provided on the opposite side of the material tray detection 8 and the empty material tray position 5.

[0027] More specifically, the gripper has a compact structure and can simultaneously take and place the tray and the product.

[0028] according to Figure 3As shown, the Y-axis motion module 1 includes an adjustment plate 11, a drive motor 12 is provided at one end of the adjustment plate 11, the output shaft of the drive motor 12 is fixedly connected to a threaded rod 13, the outer side of the threaded rod 13 is threadedly connected to a threaded sleeve 14, one side of the threaded sleeve 14 is fixedly connected to a connecting frame 15, an auxiliary track is provided on the front of the adjustment plate 11, and a sliding block is slidably connected to the surface of the auxiliary track, and the sliding block is fixedly connected to one side of the connecting frame 15.

[0029] Among them, the number of auxiliary rails is two, and the two auxiliary rails are located on the upper and lower sides of the threaded rod 13. The top of the connecting frame 15 is fixedly connected to an L-shaped plate 16, one end of the L-shaped plate 16 is fixedly connected to a U-shaped plate 17, and the bottom of the U-shaped plate 17 is slidably connected to a slide rail 18, and the bottom of the slide rail 18 is fixedly connected to a bracket 19.

[0030] To be more specific, the tray clip 7 can load 35 trays at a time, which fully saves the time of tray replacement. The clip introduction rib 10 and the long screw countersunk hole are convenient for adjusting the spacing to adapt to the graphite boat, making the clip easier to import. The clip in place sensor 9 monitors whether the tray clip is pushed to the specified position. The tray detection 8 automatically alarms when it detects that the tray in the tray clip is used up.

[0031] according to Figure 4 As shown, the material tray and product clamp 3 includes a main frame 31, and tray clamps 32 are provided on both sides of the bottom of the main frame 31. There are two tray clamps 32, and the two tray clamps 32 are symmetrically distributed with the vertical center line of the main frame 31 as the center. A first material tray sensor 33 is provided on one side of the tray clamp 32, and a mounting frame 39 is provided in the middle section of the bottom of the main frame 31, and product grippers 34 are provided on both sides of the mounting frame 39.

[0032] Among them, the second material tray sensor 35 is arranged on both sides of the mounting frame 39, located on one side of the product claw hand 34, a connecting bracket 36 is arranged at one end of the mounting frame 39, and a material tray clamp 37 is arranged below the connecting bracket 36. The bottom of the mounting frame 39 is provided with a material tray position sensor 38. The number of product claw hands 34 and the second material tray sensor 35 are both two, and the two groups of product claw hands 34 and the second material tray sensor 35 are fixedly connected to the mounting frame 39 through a pin plate.

[0033] To be more specific, through the carrier plate clamp 32, 4 180° opening and closing pneumatic fingers, the clamp surface is knurled, which can clamp the material tray more stably while avoiding scratching the product. The product claw hand 34, 4 pneumatic fingers can clamp two pieces of product at the same time to improve efficiency. The second material tray sensor 35 monitors the product position in real time after grabbing. The material tray clamp 37 and the large-diameter pneumatic clamp clamp the material tray more stably. The material tray position sensor 38 makes the clamp compatible with the thickness deviation of the material tray and the clamping position is accurate. The first material tray sensor 33 monitors the material tray in real time after grabbing, which can avoid the risk of collision caused by the material tray falling.

[0034] When in use, the specific process is to clamp the empty material tray and place it at the receiving position 4 → clamp the product and place it on the empty material tray at the receiving position. The material tray clip 7 can load 35 material trays at a time, which fully saves the time of material tray replacement. The clip introduction rib 10 and the long screw countersunk hole are convenient for adjusting the spacing to adapt to the graphite boat, making the clip easier to introduce. The clip in place sensor 9 monitors whether the material tray clip is pushed to the specified position. The material tray detection 8 automatically alarms when it detects that the material tray in the material tray clip is used up. The loading plate clamp 32 has 4 180° The pneumatic fingers open and close, and the knurled surface of the gripper can clamp the tray more stably while avoiding scratching the product. The product gripper 34 and four pneumatic fingers can clamp two pieces of product at the same time to improve efficiency. The second tray sensor 35 monitors the position of the product in real time after grasping. The tray gripper 37 and the large-diameter pneumatic clamp clamp the tray more stably. The tray position sensor 38 makes the gripper compatible with the thickness deviation of the tray and the clamping position is accurate. The first tray sensor 33 monitors the tray in real time after grasping, which can avoid the risk of collision caused by the tray falling.

[0035] To sum up, the automatic material receiving device for multiple product frames, through the setting and mutual cooperation of the Y-axis motion module 1, the Z-axis motion module 2, the material tray and product clamp 3 and the material receiving position 4, enables the device to have the material tray height detection function and the product clamp floating function, which can be compatible with the material tray height deviation; it has the product drop detection function, which can monitor the product position in real time; it has the product drop detection function, which can monitor the product position in real time; it has the material tray clamping and falling detection function, which can prevent the risk of collision caused by the material tray falling; the clamp structure is compact, and the clamp can realize the simultaneous picking and placing of material trays and products; the overall structure of this device is simple, and the simultaneous picking and placing of material trays and products of any height can be realized through only a single Z-axis and a single Y-axis.

[0036] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.

Claims

1. An automatic material receiving device for a multi-product material frame, comprising a Y-axis motion module (1), a Z-axis motion module (2) being provided on the right side of the Y-axis motion module (1), and a material tray and a product clamping claw (3) being provided on one side of the Z-axis motion module (2); It includes a tray replacement stop button box (6), and the tray and the product clamping claw (3) are electrically connected to the tray replacement stop button box (6); Its characteristics are: A material receiving position (4) is provided below the material tray and the product clamping claw (3), an empty material tray position (5) is provided inside the material receiving position (4), a material tray clip (7) is provided on the outside of the material receiving position (4), a clip introduction retaining edge (10) is provided on the outside of the empty material tray position (5), a material tray detection (8) is provided on one side of the empty material tray position (5), and a clip in-position sensor (9) is provided on the opposite side of the material tray detection (8) and the empty material tray position (5).

2. The automatic material receiving device for multiple product frames according to claim 1, characterized in that: The Y-axis motion module (1) includes an adjustment plate (11), one end of the adjustment plate (11) is provided with a driving motor (12), the output shaft of the driving motor (12) is fixedly connected to a threaded rod (13), the outer side of the threaded rod (13) is threadedly connected to a threaded sleeve (14), one side of the threaded sleeve (14) is fixedly connected to a connecting frame (15), the top of the connecting frame (15) is fixedly connected to an L-shaped plate (16), one end of the L-shaped plate (16) is fixedly connected to a U-shaped plate (17), the bottom of the U-shaped plate (17) is slidably connected to a slide rail (18), and the bottom of the slide rail (18) is fixedly connected to a bracket (19).

3. The automatic material receiving device for multiple product frames according to claim 1, characterized in that: The material tray and product clamp (3) comprises a main frame (31), two sides of the bottom of the main frame (31) are provided with tray clamps (32), one side of the tray clamp (32) is provided with a first material tray sensor (33), a mounting frame (39) is provided in the middle section of the bottom of the main frame (31), two sides of the mounting frame (39) are provided with product claws (34), two sides of the mounting frame (39) are provided with second material tray sensors (35) on one side of the product claws (34), one end of the mounting frame (39) is provided with a connecting bracket (36), a material tray clamp (37) is provided below the connecting bracket (36), and a material tray position sensor (38) is provided at the bottom of the mounting frame (39).

4. The automatic material receiving device for multiple product frames according to claim 1, characterized in that: The number of the material receiving positions (4) is two, and the two material receiving positions (4) are located below the material tray and the product clamping claws (3).

5. The automatic material receiving device for multiple product frames according to claim 2, characterized in that: The front of the adjustment plate (11) is provided with an auxiliary track, the surface of the auxiliary track is slidably connected to a sliding block, the sliding block is fixedly connected to one side of the connecting frame (15), and the number of the auxiliary tracks is two, and the two auxiliary tracks are located on the upper and lower sides of the threaded rod (13).

6. The automatic material receiving device for multiple product frames according to claim 3, characterized in that: The number of the disk-carrying clamping claws (32) is two, and the two disk-carrying clamping claws (32) are symmetrically distributed with the vertical center line of the main frame (31) as the center.

7. The automatic material receiving device for multiple product frames according to claim 3, characterized in that: The number of the product grippers (34) and the second material tray sensor (35) is two, and the two groups of product grippers (34) and the second material tray sensor (35) are fixedly connected to the mounting frame (39) through a pin plate.