Stacking machine cargo carrying table and stacking machine
Through the multi-group guide wheel structure and the design of the removable loading table cross beam, the problems of uneven stress and insufficient adaptability of the guide wheel on the stacker loading table are solved, and the balanced stress and flexible adaptation of the guide wheel are achieved, which improves service life and production efficiency.
Patent Information
- Application Number
- CN202422581878.0
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-25
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-25
AI Technical Summary
When carrying heavy materials on the existing stacker cargo table, the guide wheel is unevenly under pressure, resulting in a shortened service life and cannot flexibly adapt to different material sizes, which has a long production cycle and high cost.
It adopts a multi-group guide wheel structure, including the forward guide wheel and the side guide wheel assembly, and is adjusted by the disassembled cargo table cross beam to adapt to different material sizes to achieve the force balance and stability of the guide wheel.
It improves the service life of the guide wheel, reduces the equipment area, shortens the production cycle, reduces the manufacturing cost, and adapts to the needs of different material sizes.
Smart Images

Figure CN223201550U_ABST
Abstract
Description
Technical Field
[0001] The utility model belongs to the technical field of stackers, and particularly relates to a novel stacker cargo platform and a stacker using the stacker cargo platform. Background Art
[0002] During the manufacturing process, stackers and high-bay warehouses are required for material handling and storage. The stacker platform directly carries the materials, while the stacker columns serve as the tracks on which the platform operates. For materials weighing heavier weights (e.g., over 5 tons), the stacker platform's guide wheels exert significant pressure on the stacker columns, necessitating increased strength of the stacker columns and increased diameter, number, and width of the guide wheels.
[0003] Existing stacker platforms utilize a single guide wheel. The heavier the load, the larger the guide wheel's diameter and strength, which increases the equipment's usable area (increasing the equipment's strength requirements). Using multiple guide wheels can lead to significant variations in force, or uneven force distribution across the stacker's columns due to deviations in column shape, guide wheel position, or force deformation, impacting the service life of the multiple guide wheels. Furthermore, the overall configuration of the stacker platform varies depending on the size of the material being handled. Manufacturers must customize the stacker platform for each specific requirement, resulting in long production cycles and high manufacturing costs. Summary of the Invention
[0004] In order to solve the above technical problems, the present invention provides a stacker loading platform and a stacker. The technical solutions adopted by the present invention are as follows:
[0005] A stacker cargo platform comprises a cargo platform frame and a cargo platform crossbeam, the cargo platform frame and the cargo platform crossbeam being fixedly connected by a detachable structure. A pair of positive guide wheels are rotatably mounted in the middle of the cargo platform frame. The pair of positive guide wheels are vertically arranged vertically, and the radial planes of the positive guide wheels are aligned with the length direction of the cargo platform crossbeam. Side guide wheel assemblies are fixedly mounted at the four corners of the cargo platform frame. The side guide wheel assemblies are arranged horizontally and parallel to each other and vertically arranged vertically. The side guide wheel assemblies include a pair of side guide wheel shafts rotatably mounted on the side guide wheel shafts, and the radial planes of the side guide wheels are aligned with the width direction of the cargo platform crossbeam. On each side of the cargo platform frame, a pair of positive guide wheels are in rolling contact with the inner side surfaces adjacent to a pair of stacker columns, and eight side guide wheels are in rolling contact with the front and rear side surfaces of a pair of stacker columns, thereby effectively limiting the other degrees of freedom of the stacker cargo platform except for the vertical movement direction.
[0006] Preferably, the cargo platform frame includes a frame mounting steel plate, an obliquely connected reinforcing steel plate and eight rectangular steel tubes, the top ends of a pair of upper vertical rectangular steel tubes are welded to the two ends of the upper horizontal rectangular steel tube, the bottom ends of a pair of upper vertical rectangular steel tubes are welded to the middle section of the lower horizontal rectangular steel tube, the two ends of the lower horizontal rectangular steel tube are welded to the middle sections of a pair of lower vertical rectangular steel tubes, and the two ends of a pair of oblique rectangular steel tubes are respectively welded to the middle section of the upper vertical rectangular steel tube and the top end of the lower vertical rectangular steel tube; the upper and lower ends of the frame mounting steel plate are respectively welded to the sides of the upper horizontal rectangular steel tube and the lower horizontal rectangular steel tube, and the two ends of the obliquely connected reinforcing steel plate are respectively welded to the sides of the upper vertical rectangular steel tube and the lower vertical rectangular steel tube.
[0007] Preferably, side guide wheel assembly mounting holes are respectively provided at the four corners of the vertical frame mounting steel plate, and a movable pulley mounting hole, an upper positive guide wheel mounting hole, a safety clamp mounting hole and a lower positive guide wheel mounting hole are sequentially provided in the middle of the vertical frame mounting steel plate from top to bottom, and a first through hole corresponding to the side guide wheel assembly mounting hole is provided on the lower horizontal rectangular steel tube and the upper horizontal rectangular steel tube.
[0008] Preferably, the side guide wheel assembly includes an eccentric shaft, a side guide wheel group bracket, a side guide wheel shaft and a side guide wheel, one end of the eccentric shaft is fitted with a first bearing, a fourth through hole is provided in the center of the side guide wheel group bracket, the side guide wheel group bracket is fitted around the outer periphery of the first bearing, the end face of the eccentric shaft at one end of which the first bearing is mounted is provided with a threaded hole corresponding to the fifth through hole on the baffle, the diameter of the baffle is larger than the diameter of the first bearing, the side guide wheel shafts are respectively installed at the upper and lower ends of the side guide wheel group bracket, a limiting cap is provided at one end of the side guide wheel shaft, and a groove is provided on the side of the other end, the diameter of the limiting cap is larger than the diameter of the sixth through hole, a fixed limiting plate is clamped and installed in the groove at one end of the groove, the second bearing is fitted around the outer periphery of the side guide wheel shaft, and the side guide wheel is fitted around the outer periphery of the second bearing.
[0009] Preferably, the top of the movable pulley support frame is installed in the middle of the lower surface of the upper horizontal rectangular steel tube, the movable pulley fixed shaft is fixedly installed at the bottom end of the movable pulley support frame, the movable pulley is rotatably installed on the outer periphery of the movable pulley fixed shaft, the traction rope is wrapped around the movable pulley, and a seventh through hole for the traction rope to pass through is opened on the upper horizontal rectangular steel tube.
[0010] Preferably, a safety gear fixing plate is installed at the position of the safety gear mounting hole, and the safety gear is mounted on the safety gear fixing plate; and the positive guide wheel is rotatably mounted in the positive guide wheel mounting hole.
[0011] Preferably, the cargo platform crossbeam body is made of channel steel or other profiles, and vertically parallel mounting connecting plates are welded at both ends of the channel steel or other profiles. Threaded holes and positioning pin holes are provided on the mounting connecting plates, and the positioning pins are fixedly installed in the positioning pin holes. Bolts are screwed into the threaded holes, and several reinforcement plates are welded at the joints between the channel steel or other profiles and the mounting connecting plates, as well as the front and rear sides of the channel steel or other profiles.
[0012] Preferably, a pair of fork mounting plates are welded on the upper surface of the cargo platform beam, and the forks are mounted on the fork mounting plates. The forks are pallet-type double-motor double-extension double-deep forks, and the fork drive motor is fixedly mounted on the lower surface of the cargo platform beam.
[0013] A stacker is installed with the aforementioned stacker loading platform, comprising a pair of stacker columns arranged in parallel, the top ends of the pair of stacker columns being connected into one by a connecting crossbeam, a lifting and traction mechanism being installed on the connecting crossbeam, and column guide rails being fixedly installed at the vertical center positions of adjacent sides of the pair of stacker columns.
[0014] Preferably, the cross-section of the column guide rail is a T-shaped structure, including an integrally formed top beam and middle beam, and the outer surface of the top beam is fixedly connected to the surface of the stacker column.
[0015] Beneficial effects of the utility model:
[0016] By setting up multiple positive guide wheels and side guide wheels, not only can the cargo platform be effectively limited, but also the wheel pressure of a single guide wheel of the cargo platform can be reduced, so that the pressure of each guide wheel is balanced, and the guide wheel adjustment is reliable and will not cause position changes due to long-term use; the cargo platform part of the structure is standardized, and the cargo platform crossbeam is a detachable and replaceable component. The cargo platform crossbeam can be adjusted and replaced according to the size of the cargo, so that the stacker cargo platform can adapt to materials of different sizes, thereby shortening the production cycle of the stacker cargo platform and reducing costs. BRIEF DESCRIPTION OF THE DRAWINGS
[0017] The accompanying drawings are used to provide a further understanding of the present invention and constitute a part of the specification. Together with the embodiments of the present invention, they are used to explain the present invention and do not constitute a limitation of the present invention. In the accompanying drawings:
[0018] Figure 1 This is a schematic diagram of the three-dimensional structure of the cargo platform of the stacker according to the first embodiment of the present invention;
[0019] Figure 2 This is a schematic diagram of the main structure of the stacker loading platform of the first embodiment of the present utility model;
[0020] Figure 3 This is a schematic diagram of the three-dimensional structure of the cargo platform frame and the cargo platform crossbeam of the first embodiment of the present utility model;
[0021] Figure 4 for Figure 2 View in the middle AA direction;
[0022] Figure 5 for Figure 4 A partial enlarged view of point B in the middle;
[0023] Figure 6This is a schematic diagram of the three-dimensional structure of the cargo platform crossbeam of the first embodiment of the present utility model;
[0024] Figure 7 for Figure 4 Cross-sectional view in CC direction;
[0025] Figure 8 for Figure 7 A partial enlarged view of point D in the middle;
[0026] Figure 9 This is a schematic diagram of the three-dimensional structure of a stacker according to the second embodiment of the present utility model;
[0027] Figure 10 A top view of the column guide rail of the second embodiment of the present utility model;
[0028] In the figure, 1 is a traction rope, 2 is a tightening sleeve, 3 is a movable pulley support frame, 4 is a movable pulley, 5 is a cargo platform frame, 6 is a cargo fork, 7 is a cargo platform beam, 8 is a movable pulley mounting hole, 9 is a positive guide wheel, 10 is a side guide wheel assembly, 11 is a column guide rail, 12 is a cargo fork drive motor, 13 is a stacker column, 14 is a safety clamp, 15 is a safety clamp fixing plate, 16 is a movable pulley fixing shaft, 17 is a reinforcement plate, 18 is a positioning pin, 19 is a bolt, 20 is a cargo fork mounting plate, 21 is an eccentric shaft, 22 is a side guide wheel shaft, 23 is a side guide wheel Group bracket, 24 is the first bearing, 25 is the second bearing, 26 is the baffle, 27 is the fixed limit plate, 28 is the stacker cargo platform body, 29 is the stacker body, 30 is the safety clamp mounting hole, 31 is the side guide wheel assembly mounting hole, 32 is the oblique connection reinforcement steel plate, 33 is the positive guide wheel mounting hole, 34 is the side guide wheel, 35 is the middle beam, 36 is the top beam, 37 is the upper horizontal rectangular steel pipe, 38 is the lower horizontal rectangular steel pipe, 39 is the oblique rectangular steel pipe, 40 is the upper vertical rectangular steel pipe, 41 is the lower vertical rectangular steel pipe, and 42 is the vertical frame mounting steel plate. DETAILED DESCRIPTION
[0029] The technical solution of the present invention will be clearly and completely described below in conjunction with the accompanying drawings. Obviously, the described embodiments are only part of the embodiments of the present invention, rather than all of the embodiments. Example 1
[0030] like Figure 1-8As shown, a stacker cargo platform includes a movable pulley 4, a positive guide wheel 9, a side guide wheel assembly 10, a cargo platform frame 5 and a cargo platform crossbeam 7. The cargo platform frame 5 is a standardized structural component that can be mass-produced. The cargo platform frame 5 is welded by rectangular steel pipes and steel plates. The steel plates on a cargo platform frame 5 include a frame mounting steel plate 42 and an obliquely connected reinforcing steel plate 32. There are eight rectangular steel pipes on a cargo platform frame 5. The length of the lower horizontal rectangular steel pipe 38 is greater than the length of the upper horizontal rectangular steel pipe 37. The length of the upper vertical rectangular steel pipe 40 is greater than the length of the lower vertical rectangular steel pipe 41. The top ends of a pair of upper vertical rectangular steel pipes 40 are welded to the lower surfaces of the two ends of the upper horizontal rectangular steel pipe 37, and the bottom ends of a pair of upper vertical rectangular steel pipes 40 are welded to the upper surface of the middle section of the lower horizontal rectangular steel pipe 38. The two ends of the lower horizontal rectangular steel pipe 38 are welded to the inner middle section of a pair of lower vertical rectangular steel pipes 41. The surfaces are welded into one, and the two ends of a pair of oblique rectangular steel tubes 39 are respectively welded to the outer surface of the middle section of the upper vertical rectangular steel tube 40 and the top of the lower vertical rectangular steel tube 41; the upper and lower ends of the vertical frame mounting steel plate 42 are respectively welded to the side surfaces of the upper horizontal rectangular steel tube 37 and the lower horizontal rectangular steel tube 38, and the two ends of the oblique connection reinforcement steel plate 32 are respectively welded to the side surfaces of the upper vertical rectangular steel tube 40 and the lower vertical rectangular steel tube 41; a side guide wheel assembly mounting hole 31 is respectively opened at the four corners of the vertical frame mounting steel plate 42, and a movable pulley mounting hole 8, a pair of positive guide wheel mounting holes 33 and a safety clamp mounting hole 30 are sequentially opened in the middle of the vertical frame mounting steel plate 42 from top to bottom. The pair of positive guide wheel mounting holes 33 are respectively located in the middle of the upper and lower ends of the safety clamp mounting hole 30, and a first through hole corresponding to the side guide wheel assembly mounting hole 31 is opened on the lower horizontal rectangular steel tube 38 and the upper horizontal rectangular steel tube 37. A pair of cargo platform frames 5 are arranged relatively parallel to each other, and the obliquely connected reinforcing steel plates 32 are located on the adjacent inner sides of the pair of cargo platform frames 5. The obliquely connected reinforcing steel plates 32 play a reinforcing role and ensure the cargo area and mechanical strength of the cargo platform; the frame mounting steel plates 42 are located on the outer sides opposite to each other of the pair of cargo platform frames 5, and the pair of frame mounting steel plates 42 are spaced a certain distance from the surfaces of a pair of stacker columns 13 and are arranged vertically and parallel to each other, and various parts are fixedly installed on the frame mounting steel plates 42.
[0031] The two ends of a pair of cargo platform beams 7 are respectively fixedly connected to the obliquely connected reinforcing steel plate 32 and the bottom end of the lower vertical rectangular steel tube 41 through a detachable structure. The cargo platform beam 7 is made of channel steel or other profiles, and the length of the channel steel or other profiles can be customized according to different cargo sizes; the two ends of the channel steel or other profiles are respectively welded with vertical mounting connecting plates parallel to each other, and several reinforcement plates 17 are welded at the joints between the channel steel or other profiles and the mounting connecting plates, as well as the front and rear sides of the channel steel or other profiles. The reinforcement plates 17 are used for reinforcement and support to improve the mechanical strength of the cargo platform beam 7. The mounting plates at both ends are provided with threaded holes and locating pin holes. The obliquely connected reinforcing steel plate 32 is provided with a second through-hole and a third through-hole corresponding to the threaded holes and the locating pin holes, respectively. A locating pin 18 is inserted through the third through-hole into the locating pin hole. The locating pin 18 can be installed and fixed by welding or interference fit. A bolt 19 is screwed into the threaded hole through the second through-hole. The bolts 19 and the locating pins 18 are used to fix the two standard-structure cargo platform frames 5 and the cargo platform crossbeam 7 into one body. The locating pins 18 can resist shear forces and are used in conjunction with the bolts 19 to secure the connection, thereby improving the overall mechanical support of the stacker's cargo platform and achieving a detachable structure that allows for flexible assembly of the cargo platform crossbeam 7 and the cargo platform frame 5. This allows for a variety of cargo specifications and reduces the production cycle and manufacturing cost of the overall customization of the stacker's cargo platform. A pair of fork mounting plates 20 are welded to the upper surface of the cargo platform crossbeam 7. The forks 6 are mounted on the fork mounting plates 20. The fork drive motor 12 is fixedly mounted on the lower surface of the cargo platform crossbeam 7. The fork 6 is a pallet-type double-motor double-extension double-deep fork product, which is a prior art. The fork drive motor 12 drives the fork 6 to extend and retract to accommodate cargoes of different sizes.
[0032] The cargo platform frame 5 is equipped with components such as side guide wheel assemblies 10, positive guide wheels 9, movable pulleys 4, and safety gear 14. Four sets of side guide wheel assemblies 10 are installed on the frame mounting steel plate 42 on each side. The ends of the side guide wheel assemblies 10 pass through the side guide wheel assembly mounting holes 31 and the first through-holes and are fixed to the cargo platform frame 5 using expansion sleeves 2 and bolts 19. The pair of side guide wheel assembly mounting holes 31 at the upper and lower ends are parallel and vertically symmetrical. The spacing between the pair of side guide wheel assembly mounting holes 31 at the upper and lower ends is greater than the thickness of the stacker column 13 plus the diameter of the side guide wheel 34. This ensures that when the side guide wheel assemblies 10 and the stacker column 13 are engaged, the side guide wheels 34 are evenly stressed and fit tightly together.
[0033] The side guide wheel assembly 10 includes an eccentric shaft 21, a side guide wheel bracket 23, two side guide wheel shafts 22 and two side guide wheels 34. The outer periphery of one end of the eccentric shaft 21 is sleeved with a first bearing 24. The center of the side guide wheel bracket 23 is provided with a fourth through hole. The first bearing 24 passes through the fourth through hole to sleeve the side guide wheel bracket 23 on the outer periphery of the first bearing 24. The side guide wheel bracket 23 is rotatably connected to one end of the eccentric shaft 21 through the first bearing 24. Under the action of the first bearing 24, the side guide wheel bracket 23 can By rotating around the eccentric shaft 21, the side guide wheels 34 on the side guide wheel group bracket 23 can eventually press the surface of the stacker column 13 to ensure that each side guide wheel 34 is evenly stressed. The end face of the eccentric shaft 21 on which the first bearing 24 is installed is provided with a threaded hole corresponding to the fifth through hole on the baffle 26. The baffle 26 is fixedly connected to the end of the eccentric shaft 21 by passing the bolt 19 through the fifth through hole and screwing it into the threaded hole. The diameter of the baffle 26 is larger than the diameter of the first bearing 24. The baffle 26 plays a limiting role to prevent the first bearing 24 from falling off. The upper and lower ends of the side guide wheel group bracket 23 are hollow cavity structures, and the side guide wheel shafts 22 are fixedly installed in the hollow cavity structures at the upper and lower ends of the side guide wheel group bracket 23. The cross-section of the side guide wheel shaft 22 is a T-shaped structure, one end of the side guide wheel shaft 22 is provided with a limit cap, and the other end side is provided with a groove. The end of the side guide wheel shaft 22 with the groove passes through the sixth through hole and the second bearing 25 at the upper and lower ends of the side guide wheel group bracket 23. The diameter of the limit cap is larger than the diameter of the sixth through hole. The second bearing 25 is located in the hollow cavity structure at the upper and lower ends of the side guide wheel group bracket 23, and a fixed limit plate 27 is clamped and installed in the groove at one end of the groove. The diameter of the fixed limit plate 27 is larger than the diameter of the end of the side guide wheel shaft 22 with the groove. The fixed limit plate 27 is fixedly connected to the outer surface of the side guide wheel group bracket 23 by screws, thereby preventing the side guide wheel shaft 22 from falling off and ensuring the safe operation of the device. Side guide wheels 34 are mounted on the outer periphery of the second bearing 25. The two side guide wheels 34 are rotatably connected to the upper and lower ends of the side guide wheel bracket 23 via the side guide wheel shaft 22 and the second bearing 25. Tightening the bolts 19 on the expansion sleeve 2 creates a strong clamping force, firmly connecting the eccentric shaft 21 to the cargo platform frame 5. This secures the eccentric shaft 21 and tightens the side guide wheels 34 against the stacker column 13, making the stacker's cargo platform more stable and safer. The stacker's cargo platform can also be adjusted horizontally by rotating the eccentric shaft 21.
[0034] A movable pulley 4, a positive guide wheel 9 and a safety clamp 14 are installed from top to bottom between the upper horizontal rectangular steel tube 37 and the lower horizontal rectangular steel tube 38. The top of the movable pulley support frame 3 is fixedly installed on the middle part of the lower surface of the upper horizontal rectangular steel tube 37 by bolts 19. The movable pulley fixed shaft 16 is fixedly installed on the bottom end of the movable pulley support frame 3. A hollow cavity structure is provided at the bottom end of the movable pulley support frame 3. The movable pulley 4 is rotatably mounted on the middle position of the outer periphery of the movable pulley fixed shaft 16 through a third bearing. The movable pulley 4 is located in the hollow cavity structure at the bottom end of the movable pulley support frame 3. A traction rope 1 is wrapped around the movable pulley 4. A seventh through hole is provided on the upper horizontal rectangular steel tube 37 for the traction rope 1 to pass through. After passing through the seventh through hole, the traction rope 1 is connected to the lifting and traction mechanism at the top of the stacker. The vertical lifting of the stacker cargo platform is achieved through the cooperation of the lifting and traction mechanism, the traction rope 1 and the movable pulley 4. A movable pulley mounting hole 8 is provided on the vertical frame mounting steel plate 42 , and the movable pulley mounting hole 8 can conveniently connect the movable pulley 4 and the movable pulley fixing shaft 16 .
[0035] A safety gear fixing plate 15 is bolted to the safety gear mounting hole 30, and the safety gear 14 is fixedly mounted on this safety gear fixing plate 15. Positive guide wheels 9 are rotatably mounted on the frame mounting steel plates 42 at the upper and lower ends of the safety gear fixing plate 15. Positive guide wheels 9 are rotatably mounted in the positive guide wheel mounting holes 33 via a rotating shaft and a fourth bearing. A vertical column guide rail 11 is welded to the middle of the lower half of the stacker column 13, and the positive guide wheels 9 roll in engagement with the outer surfaces of the column guide rail 11.
[0036] The positive guide wheel 9 and the side guide wheel 34 can be polyurethane wheels, and the outer periphery of the positive guide wheel 9 and the side guide wheel 34 is wrapped with a layer of polyurethane material to reduce noise. The positive guide wheel 9 and the side guide wheel 34 can also be an integrated steel wheel, which has better bearing capacity.
[0037] The stacker loading platform provided in the first embodiment of the present invention has the following advantages:
[0038] 1. By arranging multiple sets of guide wheels (including side guide wheel assemblies 10 and positive guide wheels 9) to cooperate with the stacker column 13, the positive guide wheels 9 are used to limit the left and right movement of the cargo platform, and the side guide wheel assemblies 10 are used to limit the front and rear movement of the cargo platform. By cooperating with the column guide rails 11 and the stacker column 13, the freedom of the cargo platform other than the vertical movement direction is restricted. At the same time, the multiple sets of guide wheels make the cooperation between the cargo platform and the column guide rails 11 and the stacker column 13 more stable, reduce friction and pressure at a single contact point, realize smooth lifting and lowering of the cargo platform, and thus improve the service life.
[0039] 2. Each side guide wheel assembly 10 includes two side guide wheels 34, which are supported and connected by a side guide wheel group bracket 23, and the eccentric shaft 21 is used to fix the side guide wheel group bracket 23 to the cargo platform frame 5. The side guide wheel assembly 10 and the stacker column 13 are pressed together by rotating the eccentric shaft 21, thereby reducing the pressure on a single wheel and the pressure on a single contact point of the stacker column 13. The requirements for the structural strength of the stacker column 13 are effectively reduced, so that the force is evenly distributed, the service life is increased, and the increase in the guide wheel diameter to meet the load requirements is effectively avoided, thereby reducing the equipment's occupied area.
[0040] 3. When transporting goods that are too wide, the cargo platform crossbeam 7 can be removed by bolts 19 and positioning pins 18, and replaced with a cargo platform crossbeam 7 with a length that matches the size of the goods, so as to match a variety of cargo specifications.
[0041] The first embodiment of the present invention provides a stacker loading platform, and the assembly steps are as follows:
[0042] First, select a loading platform crossbeam 7 that matches the cargo size. Use locating pins 18 and bolts 19 to securely connect the loading platform crossbeam 7 to a pair of loading platform frames 5 on either side. Position the two loading platform frames 5 against the stacker columns 13 and column guide rails 11, respectively, with the front guide wheels 9 in close contact with the column guide rails 11. Rotate the eccentric shaft 21 to adjust the level of the loading platform frames 5 and press the side guide wheels 34 against the stacker columns 13. Install the expansion sleeves 2 and tighten the bolts 19. Adjust the two loading platform frames 5 so they are perpendicular and parallel to the stacker columns 13 on either side. Finally, install the forks 6 on the loading platform crossbeam 7. The stacker columns 13 in existing stacker products feature flexible spacing adjustment.
[0043] The first embodiment of the present invention provides a stacker loading platform, and its working process is as follows:
[0044] The stacker's lifting and traction mechanism drives the traction rope 1, which is then lifted and lowered in coordination with the movable pulley 4 on the cargo platform frame 5. Multiple side guide wheels 34 and a pair of positive guide wheels 9 respectively roll in engagement with the stacker's column 13 and column guide rail 11 surfaces, causing the cargo platform to move to the loading position, where the fork 6 picks up the cargo. The stacker's lifting and traction mechanism works in coordination with the movable pulley 4 on the cargo platform frame 5 to lift and lower. Multiple side guide wheels 34 and a pair of positive guide wheels 9 respectively roll in engagement with the stacker's column 13 and column guide rail 11 surfaces, causing the cargo platform to move to the storage position, where the fork 6 deposits the cargo. If the stacker's lifting and traction mechanism is moving too fast, or if the traction rope 1 breaks or slackens, the safety clamp 14 can bring the cargo platform to an emergency stop and clamp it to the column guide rail 11. Example 2
[0045] like Figure 9 、10 As shown, a stacker includes a stacker body 29, which includes a pair of parallel stacker columns 13. The top ends of the stacker columns 13 are fixedly connected to form a single body by a connecting crossbeam, on which a lifting and traction mechanism is fixedly mounted. A column guide rail 11 is welded to the vertical center of the adjacent left and right sides of the stacker columns 13. The column guide rail 11 has a T-shaped cross-section and includes an integrally formed top beam 36 and center beam 35. The outer surface of the top beam 36 is fixedly connected to the surface of the stacker columns 13 by welding (the top beam 36 can also be fixed by bolts 19).
[0046] A stacker cargo platform body 28 is movably mounted between a pair of stacker columns 13. The stacker cargo platform body 28 utilizes the stacker cargo platform structure described in Example 1. The stacker cargo platform body 28 comprises a pair of cargo platform upright frames 5 and two cargo platform crossbeams 7 fixedly connected to the cargo platform upright frames 5 via a detachable structure. The width of the crossbeams 7 matches the spacing between the pair of stacker columns 13. A pair of positive guide wheels 9 of the stacker cargo platform body 28 abut against the outer side surfaces of the ends of the center beam 35 of the column guide rails 11. The side surfaces of the center beam 35 engage with the safety clamps 14 of the stacker cargo platform body 28. In abnormal situations, the safety clamps 14 can bring the cargo platform to an emergency stop and clamp it to the side surfaces of the center beam 35 (prior art). The four sets of side guide wheel assemblies 10 of the stacker platform body 28 cooperate with the front and rear side surfaces of the stacker column 13. The side guide wheels 34 in the side guide wheel assemblies 10 are in close contact with the front and rear side surfaces of the stacker column 13. Through the pair of positive guide wheels 9 and the four sets of side guide wheel assemblies 10, and in conjunction with the column guide rails 11 and the stacker column 13, the stacker platform body 28 can be smoothly raised and lowered vertically relative to the stacker body 29. The lifting and lowering of the stacker platform body 28 allows for the forking and storage of goods.
[0047] In the embodiments of the present invention, the technical features not described in detail are all existing technologies or conventional technical means and will not be described in detail here.
[0048] Finally, it should be noted that the above embodiments are only specific implementation methods of the present invention, which are used to illustrate the technical solutions of the present invention, rather than to limit them. The protection scope of the present invention is not limited thereto. Those skilled in the art should understand that any person skilled in the art can modify or easily conceive of changes to the technical solutions described in the above embodiments within the technical scope disclosed by the present invention, or replace some of the technical features therein with equivalents. Such modifications, changes or replacements do not deviate from the spirit and scope of the technical solutions of the embodiments of the present invention, and should be included in the protection scope of the present invention.
Claims
1. A stacker loading platform, comprising a loading platform frame (5) and a loading platform crossbeam (7), characterized in that: The cargo platform frame (5) and the cargo platform beam (7) are fixedly connected through a detachable structure. A pair of positive guide wheels (9) are rotatably installed in the middle of the cargo platform frame (5). The pair of positive guide wheels (9) are vertically arranged up and down, and the radial plane of the positive guide wheel (9) is consistent with the length direction of the cargo platform beam (7). Side guide wheel assemblies (10) are fixedly installed at the four corners of the cargo platform frame (5). The side guide wheel assemblies (10) are horizontally parallel and vertically arranged in pairs. The side guide wheel assemblies (10) include a pair of side guide wheel shafts (22). The side guide wheels (34) are rotatably installed on the side guide wheel shafts (22). The radial plane of the side guide wheels (34) is consistent with the width direction of the cargo platform beam (7).
2. A stacker loading platform according to claim 1, characterized in that: The cargo platform frame (5) comprises a frame mounting steel plate (42), an oblique connection reinforcement steel plate (32) and eight rectangular steel tubes, wherein the top ends of a pair of upper vertical rectangular steel tubes (40) are welded to the two ends of the upper horizontal rectangular steel tube (37), the bottom ends of a pair of upper vertical rectangular steel tubes (40) are welded to the middle section of the lower horizontal rectangular steel tube (38), the two ends of the lower horizontal rectangular steel tube (38) are welded to the middle sections of a pair of lower vertical rectangular steel tubes (41), and the two ends of a pair of oblique rectangular steel tubes (39) are respectively welded to the middle section of the upper vertical rectangular steel tube (40) and the top end of the lower vertical rectangular steel tube (41); the upper and lower ends of the frame mounting steel plate (42) are respectively welded to the side surfaces of the upper horizontal rectangular steel tube (37) and the lower horizontal rectangular steel tube (38), and the two ends of the oblique connection reinforcement steel plate (32) are respectively welded to the side surfaces of the upper vertical rectangular steel tube (40) and the lower vertical rectangular steel tube (41).
3. The stacker loading platform according to claim 2, characterized in that: The four corners of the vertical frame mounting steel plate (42) are respectively provided with side guide wheel assembly mounting holes (31); the middle portion of the vertical frame mounting steel plate (42) is provided with a movable pulley mounting hole (8), an upper positive guide wheel mounting hole (33), a safety gear mounting hole (30) and a lower positive guide wheel mounting hole (33) in order from top to bottom; and first through holes corresponding to the side guide wheel assembly mounting holes (31) are provided on the lower transverse rectangular steel tube (38) and the upper transverse rectangular steel tube (37).
4. A stacker loading platform according to claim 3, characterized in that: The side guide wheel assembly (10) comprises an eccentric shaft (21), a side guide wheel bracket (23), a side guide wheel shaft (22) and a side guide wheel (34), one end of the eccentric shaft (21) is sleeved with a first bearing (24), a fourth through hole is provided at the center of the side guide wheel bracket (23), the side guide wheel bracket (23) is sleeved on the outer periphery of the first bearing (24), and an end surface of the eccentric shaft (21) on which the first bearing (24) is mounted is provided with a threaded hole corresponding to the fifth through hole on the baffle (26). The diameter of the baffle (26) is larger than the diameter of the first bearing (24), and the side guide wheel group bracket (23) is respectively installed with the side guide wheel shaft (22) at the upper and lower ends. A limiting cap is provided at one end of the side guide wheel shaft (22), and a groove is provided on the side surface of the other end. The diameter of the limiting cap is larger than the diameter of the sixth through hole. A fixed limiting plate (27) is mounted in the groove at one end of the groove. The outer periphery of the side guide wheel shaft (22) is sleeved with the second bearing (25), and the outer periphery of the second bearing (25) is sleeved with the side guide wheel (34).
5. The stacker loading platform according to claim 4, characterized in that: The top of the movable pulley support frame (3) is mounted on the middle portion of the lower surface of the upper horizontal rectangular steel tube (37), the movable pulley fixed shaft (16) is fixedly mounted on the bottom end of the movable pulley support frame (3), the movable pulley (4) is rotatably mounted on the outer periphery of the movable pulley fixed shaft (16), the traction rope (1) is wound around the movable pulley (4), and a seventh through hole for the traction rope (1) to pass through is opened on the upper horizontal rectangular steel tube (37).
6. The stacker loading platform according to claim 5, characterized in that: A safety gear fixing plate (15) is installed at the position of the safety gear mounting hole (30), and the safety gear (14) is installed on the safety gear fixing plate (15); and the positive guide wheel (9) is rotatably installed in the positive guide wheel mounting hole (33).
7. The stacker loading platform according to claim 1, characterized in that: The main body of the cargo platform crossbeam (7) is made of channel steel or other profiles, and the two ends of the channel steel or other profiles are respectively welded with mutually parallel vertical mounting connecting plates, threaded holes and positioning pin holes are provided on the mounting connecting plates, the positioning pins (18) are fixedly installed in the positioning pin holes, and the bolts (19) are screwed into the threaded holes. Several reinforcing plates (17) are welded at the joints between the channel steel or other profiles and the mounting connecting plates, as well as the front and rear sides of the channel steel or other profiles.
8. The stacker loading platform according to claim 7, characterized in that: A pair of fork mounting plates (20) are welded to the upper surface of the cargo platform crossbeam (7), and the cargo fork (6) is mounted on the fork mounting plates (20). The cargo fork (6) adopts a pallet-type double-motor double-extension double-deep fork, and the fork drive motor (12) is fixedly mounted on the lower surface of the cargo platform crossbeam (7).
9. A stacker, characterized in that: A stacker loading platform as described in any one of claims 1 to 8 is installed, comprising a pair of stacker columns (13) arranged in parallel, the top ends of the pair of stacker columns (13) being connected into one body by a connecting crossbeam, a lifting and traction mechanism being installed on the connecting crossbeam, and column guide rails (11) being fixedly installed at the vertical center positions of adjacent sides of the pair of stacker columns (13).
10. The stacker according to claim 9, characterized in that: The cross section of the column guide rail (11) is a T-shaped structure, comprising an integrally formed top beam (36) and a middle beam (35), and the outer side surface of the top beam (36) is fixedly connected to the surface of the stacker column (13).