Sterile filling production line for chili sauce food
By introducing the design of sliding frame, rotating rod and spring rubber plate in the hot sauce filling production line, the problem of inconsistent solid-liquid ratio in the hot sauce filling equipment is solved, orderly cutting and stable transportation of hot sauce is achieved, and the consistency and quality of the product are improved.
Patent Information
- Application Number
- CN202422604396.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-28
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-28
AI Technical Summary
The existing hot sauce filling equipment can easily lead to inconsistent solid-liquid ratios during the cutting process, affecting the consistency and quality stability of the product.
The design includes a sliding frame, rotating rod, driven wheel and baffle is adopted to achieve orderly discharge of hot sauce through belt transmission, and the hot sauce bottle is buffered and protected by springs and rubber plates to ensure stable transportation.
The orderly cutting of hot sauce is achieved, ensuring the consistency of solid-liquid ratio of each bottle of hot sauce, and improving the quality and taste of the product.
Smart Images

Figure CN223201588U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of food processing equipment, in particular to an aseptic filling production line for chili sauce food. Background Art
[0002] Through aseptic treatment and strict production process control, the hot sauce is ensured not to be contaminated by bacteria and other microorganisms during the filling process, thereby ensuring the quality and safety of the product. The hot sauce food aseptic filling production line is a combination of production equipment specially used for aseptic filling of hot sauce.
[0003] Some existing filling equipment typically uses high-precision metering devices and filling valves to ensure consistent filling volumes in each container and prevent leakage. However, during actual use, disordered material feeding can lead to inconsistent solid-liquid ratios in each bottle or bag of chili sauce. For example, some packages may contain too much solid chili flakes, while others may contain too much sauce. This can result in different tastes for consumers, seriously affecting the consistency and quality stability of the product. Therefore, to address these issues, an aseptic filling production line for chili sauce food is proposed. Utility Model Content
[0004] In order to make up for the above shortcomings, the utility model provides an aseptic filling production line for chili sauce food, aiming to improve the problem that some devices in the existing technology cannot discharge chili sauce in an orderly manner.
[0005] In order to achieve the above purpose, the present invention adopts the following technical solutions:
[0006] The top of the mixing barrel is fixedly connected to the mixing barrel, and the top of the mixing barrel is fixedly connected to the mixing barrel.
[0007] As a further description of the above technical solution:
[0008] The drive assembly includes a motor, a driving end of the motor is fixedly connected to a driving wheel, an outer portion of the driving wheel is provided with a belt, and the outer portion of the motor is fixedly connected to the outer portion of the support plate;
[0009] As a further description of the above technical solution:
[0010] The stirring assembly includes a fixed shaft 1, the exterior of the fixed shaft 1 is fixedly connected to a plurality of stirring rods, and the exterior of the fixed shaft 1 is rotatably connected to the interior of the mixing barrel;
[0011] As a further description of the above technical solution:
[0012] The left and right sides of the bottom of the sliding frame are fixedly connected to the connecting frame, the interior of the connecting frame is fixedly connected to the second fixing plate, and the exterior of the conveying pipe is fixedly connected to the exterior of the second fixing plate;
[0013] As a further description of the above technical solution:
[0014] The front and rear sides of the exterior of the sliding frame are both fixedly connected to a second fixed shaft, and the exterior of the second fixed shaft is fixedly connected to a connecting frame;
[0015] As a further description of the above technical solution:
[0016] The adjacent sides of the two connecting frames are fixedly connected with a collection box, and the bottom of the collection box is fixedly connected with a bottom plate;
[0017] As a further description of the above technical solution:
[0018] A plurality of columns are fixedly connected to the interior of the bottom plate, a sliding rod is slidably connected to the interior of the columns, and a spring is sleeved on the exterior of the sliding rod;
[0019] As a further description of the above technical solution:
[0020] The top of the sliding rod is fixedly connected with a rubber plate, and the interior of the collecting box is fixedly connected with a through-hole plate.
[0021] The utility model has the following beneficial effects:
[0022] 1. In the present invention, the driving wheel can drive the driven wheel to rotate through the belt. Under the rotation of the driven wheel, the driven wheel can drive the baffle to rotate inside the conveying pipe through the rotating rod, thereby enabling the chili sauce inside the conveying pipe to be discharged in an orderly manner.
[0023] 2. In the utility model, the spring can be deformed so that the rubber plate can provide buffering protection for the hot sauce bottle. By moving the sliding frame, the sliding frame can drive the collection box to slide on the bottom of the fixed plate through the connecting frame. BRIEF DESCRIPTION OF THE DRAWINGS
[0024] Figure 1This is a three-dimensional schematic diagram of an aseptic filling production line for chili sauce food proposed in the utility model;
[0025] Figure 2 This is a structural schematic diagram of a fixed ring of a hot sauce food aseptic filling production line proposed by the utility model;
[0026] Figure 3 This is a structural schematic diagram of a connecting frame for a hot sauce food aseptic filling production line proposed by the present invention;
[0027] Figure 4 The utility model is a schematic diagram of the structure of a conveyor belt of an aseptic filling production line for chili sauce food.
[0028] Legend:
[0029] 1. Fixed plate 1; 2. Slide; 3. Sliding frame; 4. Mixing barrel; 5. Support plate; 6. Motor; 7. Driving wheel; 8. Belt; 9. Rotating rod; 10. Baffle; 11. Driven wheel; 12. Fixed shaft 1; 13. Stirring rod; 14. Fixed ring; 15. Conveying pipe; 16. Connecting frame; 17. Fixed plate 2; 18. Conveyor belt; 19. Fixed shaft 2; 20. Connecting frame; 21. Collecting box; 22. Bottom plate; 23. Cylinder; 24. Sliding rod; 25. Spring; 26. Rubber plate; 27. Through-hole plate; 28. Discharge pipe. DETAILED DESCRIPTION
[0030] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0031] Reference Figures 1 to 3A production line for aseptic filling of chili sauce food products comprises multiple fixed plates 1. The surfaces of the fixed plates 1 are meticulously processed to be smooth and flat, free of burrs or protrusions, ensuring no damage to other components during the production process. A chute 2 is formed on the exterior of the fixed plates 1. The inner walls of the chute 2 are polished to a smooth, unobstructed surface, allowing a sliding frame 3 to slide smoothly within it. The length of the chute 2 matches that of the fixed plates 1, providing sufficient travel for the sliding frame 3. The sliding frame 3 is slidably connected to the exterior of the chute 2. The design of the sliding frame 3 is optimized to perfectly match the chute 2, ensuring smooth sliding. The surface of the sliding frame 3 is treated with an anti-corrosion treatment to prevent rust in humid production environments. A mixing drum 4 is fixedly connected to the top of the sliding frame 3. The mixing drum 4 is typically cylindrical, which facilitates thorough mixing of the chili sauce. The volume of the mixing drum 4 can be adjusted to meet production needs of varying scales. A support plate 5 is fixedly connected to the top front of the sliding frame 3. The support plate 5 is typically made of sheet metal, offering high strength and stability. The support plate 5 is rectangular in shape, and its size can be adjusted according to the size of the motor 6 and the installation requirements. The surface of the support plate 5 is treated with anti-corrosion to extend its service life. The support plate 5 is internally connected to a drive assembly for providing power;
[0032] The drive assembly includes a motor 6, whose outer shell is made of metal, effectively protecting the internal motor components from the external environment. The power of motor 6 can be selected based on the actual needs of the production line to ensure that it can meet the stirring and conveying requirements. The driving end of motor 6 is fixedly connected to a driving pulley 7, the surface of which is finely processed to ensure good contact with belt 8 and transmission efficiency. The outer surface of driving pulley 7 is covered with a belt 8, which is typically made of materials such as rubber or polyurethane and has good elasticity and wear resistance. The width and thickness of belt 8 can be selected based on the transmission power to ensure that it can withstand large tension and torque. The outer portion of motor 6 is fixedly connected to the outside of support plate 5, and the outer portion of sliding frame 3 is fixedly connected to a rotating rod 9, the surface of which is finely processed to ensure a secure and reliable connection with driven pulley 11 and baffle 10. The outer portion of rotating rod 9 is fixedly connected to the driven pulley 11. The function of driven pulley 11 is to receive power transmitted from driving pulley 7 via belt 8 and transmit it to rotating rod 9, thereby driving baffle 10 and conveying pipe 15. The rotating rod 9 is fixedly connected to the outside with multiple baffles 10. The baffles 10 are used to stir and push the chili sauce during the stirring process, so that the chili sauce can be thoroughly mixed. The bottom of the sliding frame 3 is fixedly connected to a fixing ring 14. The bottom of the fixing ring 14 is fixedly connected to a delivery pipe 15. The fixing ring 14 is used to fix the delivery pipe 15 to ensure that the delivery pipe 15 does not loosen or move during operation.
[0033] A stirring assembly for mixing the chili sauce is rotatably connected to the interior of the mixing barrel 4. This assembly stirs the chili sauce in the mixing barrel 4, ensuring thorough mixing and maintaining its quality and flavor. The stirring assembly includes a fixed shaft 12, whose ends are connected to the inner wall of the mixing barrel 4 via bearings or sleeves, allowing it to rotate freely within the barrel. Fixedly attached to the exterior of the fixed shaft 12 are multiple stirring rods 13, which are elongated or spiral-shaped. The size of the stirring rods 13 can be adjusted based on the size of the mixing barrel 4 and the mixing requirements. The stirring rods 13 stir and propel the chili sauce during the mixing process, ensuring thorough mixing. The exterior of the fixed shaft 12 is rotatably connected to the interior of the mixing barrel 4. Conveyor belts 18 are fixedly connected to adjacent sides of the two fixed plates 1. The width and length of the conveyor belts 18 can be adjusted based on the requirements of the filling equipment. The conveyor belts 18 transport the filled chili sauce to the next production stage for packaging and storage. The top of the mixing barrel 4 is fixedly connected with a discharge pipe 28, which is used to transport the hot sauce in the mixing barrel to the filling equipment for aseptic filling;
[0034] Reference Figures 3 and 4 , the left and right sides of the bottom of the sliding frame 3 are fixedly connected with a connecting frame 16, and the length and height of the connecting frame 16 can be adjusted according to actual needs to adapt to different sizes of fixed plates 17 and conveying pipes 15. The inside of the connecting frame 16 is fixedly connected with a fixed plate 17, and the surface of the fixed plate 17 is finely processed to ensure that the connection with the connecting frame 16 and the conveying pipe 15 is firm and reliable. The outside of the conveying pipe 15 is fixedly connected to the outside of the fixed plate 17, and the fixed plate 17 provides a stable support for the conveying pipe 15 to ensure that the conveying pipe will not loosen or shift during operation. The front and rear sides of the outside of the sliding frame 3 are fixedly connected with a fixed shaft 2 19, and the diameter and length of the fixed shaft 2 19 can be adjusted according to the installation requirements of the connecting frame 20. The surface of the fixed shaft 2 19 is finely processed to ensure that the connection with the connecting frame 20 is firm and reliable. The outside of the fixed shaft 2 19 is fixedly connected with a connecting frame 20, and the shape of the connecting frame 20 is reasonably designed and can perfectly cooperate with the fixed shaft 2 19 to achieve a stable connection;
[0035] The surface of the connecting frame 20 is treated with an anti-corrosion treatment to extend its service life. A collection box 21 is fixedly connected to the adjacent side of each connecting frame 20. The shape of the collection box 21 is generally rectangular or cube-shaped, and its volume can be selected according to actual needs to meet collection tasks of different scales. The surface of the collection box 21 is polished, smooth and easy to clean, and meets food hygiene standards. The bottom of the collection box 21 is fixedly connected to a base plate 22. The base plate 22 is rectangular in shape and its dimensions match the bottom of the collection box 21. The surface of the base plate 22 is treated with an anti-corrosion treatment to prevent rust in humid environments. Multiple columns 23 are fixedly connected to the interior of the base plate 22. The surface of the columns 23 is finely processed to ensure a secure and reliable connection with the base plate 22 and the sliding rod 24. The sliding rod 24 is slidably connected to the interior of the column 23. The sliding rod 24 is cylindrical in shape, with a diameter slightly smaller than the inner diameter of the column 23, allowing the sliding rod 24 to slide freely within the column 23. A spring 25 is mounted on the outside of the sliding rod 24. This spring acts as a buffer and shock absorber when the collection box 21 is subjected to external forces. A rubber plate 26 is fixedly attached to the top of the sliding rod 24. This acts as a buffer and protector inside the collection box 21, preventing damage to collected items. A through-hole plate 27 is fixedly attached to the inside of the collection box 21.
[0036] Working principle: First, the hot sauce is poured into the mixing barrel 4 through the discharge pipe 28, and the motor 6 is started. Under the drive of the motor 6, the motor 6 can drive the fixed shaft 12 to rotate. Under the action of the fixed shaft 12, the fixed shaft 12 can drive the multiple stirring rods 13 to stir and mix. When the fixed shaft 12 rotates, the driving wheel 7 also rotates. Under the rotation of the driving wheel 7, the driving wheel 7 can drive the driven wheel 11 to rotate through the belt 8. Under the rotation of the driven wheel 11, the driven wheel 11 can drive the baffle 10 to rotate inside the conveying pipe 15 through the rotating rod 9, and then the hot sauce inside the conveying pipe 15 can be discharged in an orderly manner.
[0037] The canned hot sauce bottles are placed into the collection box 21 via the conveyor belt 18, and then the hot sauce bottles can fall into the collection box 21 through the through-hole plate 27 due to the force of the hot sauce bottles. At this time, the force of the hot sauce bottles causes the rubber plate 26 to press the sliding rod 24, which in turn causes the sliding rod 24 to press the external spring 25, which in turn causes the spring 25 to deform, so that the rubber plate 26 can cushion and protect the hot sauce bottles. By moving the sliding frame 3, under the action of the sliding frame 3, the sliding frame 3 can drive the collection box 21 to slide on the bottom of the fixed plate 1 through the connecting frame 20, so that the hot sauce bottles can be stably placed in the collection box 21.
[0038] Finally, it should be noted that the above is only a preferred embodiment of the present invention and is not intended to limit the present invention. Although the present invention has been described in detail with reference to the aforementioned embodiments, those skilled in the art can still modify the technical solutions described in the aforementioned embodiments or make equivalent replacements for some of the technical features therein. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.
Claims
1. A hot sauce food aseptic filling production line, comprising a plurality of fixed plates (1), characterized in that: The fixed plate (1) is provided with a slide groove (2) on the outside, and the slide groove (2) is slidably connected to a sliding frame (3) on the outside, and a mixing barrel (4) is fixedly connected to the top of the sliding frame (3), and a support plate (5) is fixedly connected to the front side of the top of the sliding frame (3), and a driving component for providing power is connected inside the support plate (5), and a rotating rod (9) is fixedly connected to the outside of the rotating rod (9), and a driven wheel (11) is fixedly connected to the outside of the rotating rod (9), and a plurality of baffles (10) are fixedly connected to the outside of the rotating rod (9), and a fixed ring (14) is fixedly connected to the bottom of the sliding frame (3), and a conveying pipe (15) is fixedly connected to the bottom of the fixed ring (14), and a stirring component for mixing chili sauce is rotatably connected inside the mixing barrel (4), and a conveyor belt (18) is fixedly connected to the adjacent sides of the two fixed plates (1), and a discharge pipe (28) is fixedly connected to the top of the mixing barrel (4).
2. The aseptic filling production line for chili sauce food according to claim 1, characterized in that: The driving assembly comprises a motor (6), a driving end of the motor (6) is fixedly connected to a driving wheel (7), an outer portion of the driving wheel (7) is sleeved with a belt (8), and the outer portion of the motor (6) is fixedly connected to the outer portion of the support plate (5).
3. The aseptic filling production line for chili sauce food according to claim 2, characterized in that: The stirring assembly comprises a fixed shaft (12), the exterior of the fixed shaft (12) is fixedly connected to a plurality of stirring rods (13), and the exterior of the fixed shaft (12) is rotatably connected to the interior of the mixing barrel (4).
4. The aseptic filling production line for chili sauce food according to claim 3, characterized in that: The left and right sides of the bottom of the sliding frame (3) are fixedly connected to a connecting frame (16), the interior of the connecting frame (16) is fixedly connected to a second fixing plate (17), and the exterior of the conveying pipe (15) is fixedly connected to the exterior of the second fixing plate (17).
5. The aseptic filling production line for chili sauce food according to claim 4, characterized in that: The front and rear sides of the exterior of the sliding frame (3) are both fixedly connected to a second fixed shaft (19), and the exterior of the second fixed shaft (19) is fixedly connected to a connecting frame (20).
6. The aseptic filling production line for chili sauce food according to claim 5, characterized in that: The adjacent sides of the two connecting frames (20) are both fixedly connected with a collection box (21), and the bottom of the collection box (21) is fixedly connected with a bottom plate (22).
7. The aseptic filling production line for chili sauce food according to claim 6, characterized in that: A plurality of columns (23) are fixedly connected to the interior of the bottom plate (22), a sliding rod (24) is slidably connected to the interior of the column (23), and a spring (25) is sleeved on the exterior of the sliding rod (24).
8. The aseptic filling production line for chili sauce food according to claim 7, characterized in that: The top of the sliding rod (24) is fixedly connected with a rubber plate (26), and the interior of the collecting box (21) is fixedly connected with a through-hole plate (27).