Fermentation acidity control device for full-fermented livestock and poultry complete feed

Abstract

The utility model relates to the technical field of animal feed preparation, and provides a fully-fermented livestock complete feed fermentation acidity control device which comprises a fermentation tank, an acid-base assembly is arranged at the top of the fermentation tank, a system assembly is arranged on the outer surface of the fermentation tank, and a PH assembly is arranged on the outer surface of the fermentation tank. A temperature assembly is arranged at the bottom end in the fermentation tank, and a monitoring assembly is arranged in the fermentation tank; by arranging the acid-base assembly, in order to keep the acidity at a proper index all the time, an acid solution and an alkali solution are added into the fermentation tank through the acid-base assembly, the acidity in the fermentation tank is maintained, the driving motor drives the first gear to rotate, and the second gear and the first gear rotate together; at the moment, a semicircular plate and a first gear rotate together, the solution enters the fixed base from the interior of the storage bottle and is pushed by the semicircular plate to enter the fermentation tank, and the effect of keeping the PH value at the optimal value all the time is achieved.

Description

Technical Field

[0001] The utility model relates to the technical field of animal feed preparation, and more specifically, to a fermentation acidity control device for fully fermented livestock and poultry complete feed. Background Art

[0002] As the country's environmental protection requirements in animal breeding and production become increasingly higher, and the food safety requirements for meat, eggs, milk, etc. become increasingly stringent, by 2020, the country will completely ban the use of antibiotics in feed, which brings challenges to the stable production of animals. In this case, full fermentation of complete feed is one of the main ways to solve this problem. The so-called fully fermented complete feed means that all the raw materials in the feed formula participate in the fermentation process. The successfully fermented fully fermented complete feed contains more than 8 kinds of metabolic end products, such as small peptides, hydrolases, antimicrobial peptides, vitamin B and other substances. The number of viable bacteria can reach (2-8) × 10 cfu / g (the number of viable bacteria is also one of the criteria for judging whether the fully fermented complete feed is successful, and it is related to whether antibiotics can be added to the feed. The key factor). The hydrolases can improve the digestibility and absorption rate of the feed, and the antimicrobial peptides can play a role similar to antibiotics, thereby achieving the goal of antibiotic-free breeding.

[0003] After searching, the existing patent (publication number: CN213977647U) discloses a feed fermentation control device, including a support frame, an outer shell is provided at the top end of the support frame, an inner shell is provided inside the outer shell, a vacuum chamber is provided between the outer shell and the inner shell, a sealing block is provided at the top end of the outer shell and the inner shell, a fixing frame is provided at the bottom end of the inner shell, a motor is installed at the middle position of the top of the support frame, the output end of the motor is connected to a rotating shaft that passes through the interior of the fixing frame, a scraper is provided at the bottom end of the rotating shaft located inside the outer shell, and multiple groups of rotating rods are provided at the top end of the rotating shaft located inside the inner shell, the inner shell is protected by the outer shell, and the inner shell is insulated by the vacuum chamber provided between the inner shell and the outer shell, thereby reducing the temperature loss rate, and the inner shell is better insulated by the insulation layer inside the vacuum chamber, so that the fermentation effect of the fermentation device is better and the practicality of the fermentation device is improved.

[0004] However, there are still certain shortcomings in the above solutions. At present, there is no fully fermented complete feed for livestock and poultry with a long shelf life, low production cost, and simple and easy production in the industry. With the increasing requirements in all aspects of animal husbandry, the development of a preparation method for fully fermented complete feed for livestock and poultry has become an urgent problem to be solved in the industry.

[0005] In view of this, the utility model proposes a fermentation acidity control device for fully fermented livestock and poultry complete feed. Utility Model Content

[0006] In order to overcome the above-mentioned defects of the prior art, the utility model provides a fermentation acidity control device for fully fermented complete feed for livestock and poultry, so as to solve the problem that the industry currently has not yet developed fully fermented complete feed for livestock and poultry with a long shelf life, low production cost, and simple and easy production. As the requirements for various aspects of animal breeding are improved, the development of a preparation method for fully fermented complete feed for livestock and poultry has become an urgent problem to be solved in the industry.

[0007] In order to solve the above technical problems, the utility model provides the following technical solutions: a fermentation acidity control device for complete feed of fully fermented livestock and poultry, comprising a fermentation tank, an acid-base component is provided on the top of the fermentation tank for adding acid and alkaline solutions to the inside of the fermentation tank, a system component is provided on the outer surface of the fermentation tank for system control, a pH component is provided on the outer surface of the fermentation tank for monitoring the pH value inside the fermentation tank, a temperature component is provided at the bottom end of the fermentation tank for regulating the temperature inside the fermentation tank, and a monitoring component is provided inside the fermentation tank for monitoring the moisture index inside the fermentation tank.

[0008] Preferably, an interlayer plate is fixedly installed inside the fermentation tank, and a liquid inlet is opened on the top of the fermentation tank.

[0009] Preferably, the acid-base assembly includes a bottom device, a storage bottle, a driving component and a liquid inlet pipe, the bottom device is fixedly mounted on the top of the fermentation tank, the storage bottle is fixedly mounted on the top of the bottom device, the driving component is fixedly mounted on the top of the bottom device, the liquid inlet pipe is fixedly connected to the bottom of the bottom device, and the liquid inlet pipe is connected to the liquid inlet hole.

[0010] Preferably, the bottom device includes a fixed base and a semicircular plate, the fixed base is fixedly installed on the top of the fermentation tank, and the semicircular plate is fixedly installed inside the fixed base.

[0011] Preferably, the driving component includes a support frame, a motor, a first gear, and a second gear. The support frame is fixedly mounted on the top of the fixed base, the motor is fixedly mounted on the top of the support frame, the first gear is fixedly connected to the output end of the motor, and the second gear is fixedly mounted on the top of the fixed base and fixedly connected to the semicircular plate.

[0012] Preferably, the system components include a system data box and a control panel. The system data box is fixedly mounted on the outer surface of the fermenter, and the control panel is fixedly mounted on one end of the system data box away from the fermenter.

[0013] Preferably, the pH assembly includes a pH data box and a monitoring rod. The pH data box is fixedly mounted on the outer surface of the fermenter, and the monitoring rod is fixedly connected to the side end of the pH data box and is inside the fermenter.

[0014] Preferably, the temperature component includes a control box and a heating wire. The control box is fixedly installed at the inner bottom end of the fermentation tank, and the heating wire is fixedly connected to the outer surface of the control box.

[0015] Preferably, the monitoring assembly includes a monitoring box and a monitoring probe, wherein the monitoring box is fixedly mounted on the inner surface of the fermentation tank, and the monitoring probe is fixedly mounted on a side of the monitoring box away from the fermentation tank.

[0016] Compared with the prior art, the beneficial effects of the present invention are:

[0017] The utility model is provided with an acid-base component. By utilizing the above structure, during the fermentation process inside the fermentation tank, in order to keep the acidity at an appropriate index, an acid solution and an alkaline solution are added into the fermentation tank through the acid-base component to maintain the acidity inside the fermentation tank. When adding, the first gear is driven to rotate by the driving motor, the second gear is meshed with the first gear, and the second gear rotates together with the first gear. At this time, the semicircular plate rotates together with the first gear, and the solution enters the fixed base from the storage bottle, and is pushed by the semicircular plate to enter the fermentation tank, thereby achieving the effect of always keeping the pH value at an optimal value.

[0018] The utility model is provided with a system component, a pH component, a temperature component, and a monitoring component. By utilizing the above structure, a monitoring probe monitors the temperature, moisture, number of viable bacteria, and the numerical values of the contents of various trace elements and major elements inside the fermentation tank. The data is viewed in real time through a control panel, and the pH value inside the fermentation tank is viewed through a monitoring rod. When the temperature inside the fermentation tank is not optimal, the control box is controlled by the control panel to change the temperature of the heating wire, thereby achieving the effect of monitoring various numerical values inside the fermentation tank and changing them to normal states. BRIEF DESCRIPTION OF THE DRAWINGS

[0019] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0020] Figure 2 This is a schematic diagram of the fermentation tank structure of the present utility model;

[0021] Figure 3 This is a schematic diagram of the structure of the system components, PH components, and temperature components of the utility model;

[0022] Figure 4 This is a schematic diagram of the acid-base component structure of the utility model.

[0023] [reference numerals]

[0024] 1. Fermentation tank; 11. Interlayer plate; 12. Liquid inlet; 2. Acid-base component; 21. Bottom device; 211. Fixed base; 212. Semicircular plate; 22. Storage bottle; 23. Driving component; 231. Support frame; 232. Motor; 233. First gear; 234. Second gear; 24. Liquid inlet pipe; 3. System component; 31. System data box; 32. Control panel; 4. pH component; 41. pH data box; 42. Monitoring rod; 5. Temperature component; 51. Control box; 52. Heating wire; 6. Monitoring component; 61. Monitoring box; 62. Monitoring probe. DETAILED DESCRIPTION

[0025] The following will be combined with the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0026] Example 1

[0027] The preferred embodiment of the fermentation acidity control device for fully fermented livestock and poultry complete feed provided by the utility model is as follows Figures 1 to 4As shown: it includes a fermentation tank 1, an acid-base component 2 is provided on the top of the fermentation tank 1 for adding acid and alkaline solutions to the inside of the fermentation tank 1, a system component 3 is provided on the outer surface of the fermentation tank 1 for system control, a pH component 4 is provided on the outer surface of the fermentation tank 1 for monitoring the pH value inside the fermentation tank 1, a temperature component 5 is provided at the bottom end of the interior of the fermentation tank 1 for regulating the temperature inside the fermentation tank 1, a monitoring component 6 is provided inside the fermentation tank 1 for monitoring the moisture index inside the fermentation tank 1, an interlayer plate 11 is fixedly installed inside the fermentation tank 1, a liquid inlet hole 12 is opened on the top of the fermentation tank 1, the acid-base component 2 includes a bottom device 21, a storage bottle 22, a driving component 23 and a liquid inlet pipe, the bottom device 21 is fixedly installed on the top of the fermentation tank 1, and the storage bottle 22 is fixedly installed at the bottom The top of the device 21, the driving component 23 is fixedly mounted on the top of the bottom device 21, the liquid inlet pipe 24 is fixedly connected to the bottom of the bottom device 21, and the liquid inlet pipe 24 is connected to the liquid inlet hole 12, the bottom device 21 includes a fixed base 211 and a semicircular plate 212, the fixed base 211 is fixedly mounted on the top of the fermentation tank 1, the semicircular plate 212 is fixedly mounted on the inside of the fixed base 211, the driving component 23 includes a support frame 231, a motor 232, a first gear 233, and a second gear 234, the support frame 231 is fixedly mounted on the top of the fixed base 211, the motor 232 is fixedly mounted on the top of the support frame 231, the first gear 233 is fixedly connected to the output end of the motor 232, the second gear 234 is fixedly mounted on the top of the fixed base 211, and is fixedly connected to the semicircular plate 212.

[0028] Specifically, during the fermentation process inside the fermentation tank 1, in order to keep the acidity at an appropriate index, acid solution and alkaline solution are added to the fermentation tank 1 through the acid-base component 2 to maintain the acidity inside the fermentation tank 1. When adding, the first gear 233 is driven to rotate by the driving motor 232, the second gear 234 is engaged with the first gear 233, and the second gear 234 rotates together with the first gear 233. At this time, the semicircular plate 212 rotates together with the first gear 233, and the solution enters the fixed base 211 from the storage bottle 22, and is pushed by the semicircular plate 212 to enter the fermentation tank 1.

[0029] Example 2

[0030] On the basis of Example 1, a preferred embodiment of the fermentation acidity control device for fully fermented livestock and poultry complete feed provided by the present invention is as follows: Figures 1 to 4As shown: the system component 3 includes a system data box 31 and a control panel 32, the system data box 31 is fixedly mounted on the outer surface of the fermenter 1, and the control panel 32 is fixedly mounted on the end of the system data box 31 away from the fermenter 1, the PH component 4 includes a PH data box 41 and a monitoring rod 42, the PH data box 41 is fixedly mounted on the outer surface of the fermenter 1, the monitoring rod 42 is fixedly connected to the side end of the PH data box 41, and inside the fermenter 1, the temperature component 5 includes a control box 51 and a heating wire 52, the control box 51 is fixedly mounted on the inner bottom end of the fermenter 1, and the heating wire 52 is fixedly connected to the outer surface of the control box 51, the monitoring component 6 includes a monitoring box 61 and a monitoring probe 62, the monitoring box 61 is fixedly mounted on the inner surface of the fermenter 1, and the monitoring probe 62 is fixedly mounted on the side of the monitoring box 61 away from the fermenter 1.

[0031] Specifically, the monitoring probe 62 monitors the temperature, moisture, number of viable bacteria, and the values of the contents of various trace elements and major elements inside the fermentation tank 1, and checks the data in real time through the control panel 32. The pH value inside the fermentation tank 1 is checked through the monitoring rod 42. When the temperature inside the fermentation tank 1 is not the optimal temperature, the control box 51 is controlled by the control panel 32 to change the temperature of the heating wire 52.

[0032] The working process of this utility model is as follows:

[0033] During the fermentation process inside the fermenter 1, in order to keep the acidity at an appropriate level, acid solution and alkaline solution are added to the fermenter 1 through the acid-base assembly 2 to maintain the acidity inside the fermenter 1. When adding, the first gear 233 is driven to rotate by the driving motor 232, and the second gear 234 is engaged with the first gear 233. The second gear 234 rotates together with the first gear 233. At this time, the semicircular plate 212 rotates together with the first gear 233, and the solution enters the fixed base 211 from the storage bottle 22. It is pushed by the semicircular plate 212 and enters the fermenter 1. The monitoring probe 62 monitors the temperature, moisture, viable bacteria count, and the contents of various trace elements and major elements inside the fermenter 1. The data is viewed in real time through the control panel 32, and the pH value inside the fermenter 1 is viewed through the monitoring rod 42. When the temperature inside the fermenter 1 is not optimal, the control box 51 is controlled by the control panel 32 to change the temperature of the heating wire 52.

[0034] Finally, a few points should be explained: First, in the description of this application, it should be noted that, unless otherwise specified or limited, the terms "mounted," "connected," and "connected" should be understood in a broad sense, and may refer to mechanical or electrical connections, internal communication between two components, or direct connection. "Up," "down," "left," and "right" are only used to indicate relative positional relationships. When the absolute positions of the objects being described change, the relative positional relationships may also change.

[0035] Secondly: The drawings of the embodiments disclosed in this utility model only involve structures related to the embodiments disclosed in this utility model. Other structures can refer to common designs. In the absence of conflicts, the same embodiment and different embodiments of the utility model can be combined with each other.

[0036] Finally: The above description is only a preferred embodiment of the present invention and is not intended to limit the present invention. Any modifications, equivalent replacements, improvements, etc. made within the spirit and principles of the present invention should be included in the scope of protection of the present invention.

Claims

1. A fermentation acidity control device for fully fermented livestock and poultry complete feed, comprising a fermentation tank (1), characterized in that: The top of the fermentation tank (1) is provided with an acid-base component (2) for adding acid and base solutions into the fermentation tank (1); the outer surface of the fermentation tank (1) is provided with a system component (3) for performing system control; the outer surface of the fermentation tank (1) is provided with a pH component (4) for monitoring the pH value inside the fermentation tank (1); the bottom of the interior of the fermentation tank (1) is provided with a temperature component (5) for regulating the temperature inside the fermentation tank (1); and the interior of the fermentation tank (1) is provided with a monitoring component (6) for monitoring the moisture index inside the fermentation tank (1).

2. The fermentation acidity control device for fully fermented livestock and poultry complete feed according to claim 1, characterized in that: An interlayer plate (11) is fixedly installed inside the fermentation tank (1), and a liquid inlet (12) is opened on the top of the fermentation tank (1).

3. The fermentation acidity control device for fully fermented livestock and poultry complete feed according to claim 2, characterized in that: The acid-base assembly (2) comprises a bottom device (21), a storage bottle (22), a driving component (23) and a liquid inlet pipe (24); the bottom device (21) is fixedly mounted on the top of the fermentation tank (1); the storage bottle (22) is fixedly mounted on the top of the bottom device (21); the driving component (23) is fixedly mounted on the top of the bottom device (21); the liquid inlet pipe (24) is fixedly connected to the bottom of the bottom device (21), and the liquid inlet pipe (24) is connected to the liquid inlet hole (12).

4. The fermentation acidity control device for fully fermented livestock and poultry complete feed according to claim 3, characterized in that: The bottom device (21) comprises a fixed base (211) and a semicircular plate (212), wherein the fixed base (211) is fixedly mounted on the top of the fermentation tank (1), and the semicircular plate (212) is fixedly mounted inside the fixed base (211).

5. The fermentation acidity control device for fully fermented livestock and poultry complete feed according to claim 4, characterized in that: The driving component (23) comprises a support frame (231), a motor (232), a first gear (233), and a second gear (234); the support frame (231) is fixedly mounted on the top of a fixed base (211); the motor (232) is fixedly mounted on the top of the support frame (231); the first gear (233) is fixedly connected to the output end of the motor (232); and the second gear (234) is fixedly mounted on the top of the fixed base (211) and fixedly connected to the semicircular plate (212).

6. The fermentation acidity control device for fully fermented livestock and poultry complete feed according to claim 5, characterized in that: The system component (3) includes a system data box (31) and a control panel (32). The system data box (31) is fixedly mounted on the outer surface of the fermentation tank (1), and the control panel (32) is fixedly mounted on the end of the system data box (31) away from the fermentation tank (1).

7. The fermentation acidity control device for fully fermented livestock and poultry complete feed according to claim 6, characterized in that: The pH assembly (4) includes a pH data box (41) and a monitoring rod (42). The pH data box (41) is fixedly mounted on the outer surface of the fermentation tank (1). The monitoring rod (42) is fixedly connected to the side end of the pH data box (41) and is inside the fermentation tank (1).

8. The fermentation acidity control device for fully fermented livestock and poultry complete feed according to claim 7, characterized in that: The temperature component (5) comprises a control box (51) and a heating wire (52). The control box (51) is fixedly mounted on the inner bottom end of the fermentation tank (1), and the heating wire (52) is fixedly connected to the outer surface of the control box (51).

9. The fermentation acidity control device for fully fermented livestock and poultry complete feed according to claim 8, characterized in that: The monitoring assembly (6) comprises a monitoring box (61) and a monitoring probe (62). The monitoring box (61) is fixedly mounted on the inner surface of the fermentation tank (1), and the monitoring probe (62) is fixedly mounted on a side of the monitoring box (61) away from the fermentation tank (1).

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