Automobile headlamp with heat dissipation structure
By designing air-cooled cooling modules and plug power supply in car headlights, the problems of poor heat dissipation of traditional car headlights and safety hazards of cable power supply are solved, and efficient heat dissipation and safe power supply are achieved.
Patent Information
- Application Number
- CN202422284198.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-19
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-19
AI Technical Summary
The heat dissipation method of traditional car headlights cannot meet the heat dissipation requirements of multiple light sources, and there are safety risks for cable power supply.
Design a car headlight with a heat dissipation structure, which uses an air-cooled heat dissipation module and plug for power, including a radiator, fan, bracket and plug, to form a heat dissipation channel and electrically connect it to the power supply circuit board through the plug to avoid cable wiring.
Improves heat dissipation efficiency, extends the service life of the headlights, and improves safety performance.
Smart Images

Figure CN223204177U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to an automobile lamp, in particular to an automobile headlamp with a heat dissipation structure. Background Art
[0002] Car lights are a type of traffic light device installed on a car for driving lighting and signaling. Car lights are generally divided into two categories: lighting lights and signal lights. Lighting lights are used for driving lighting and to enhance the driver's visual range, while signal lights are used for driving signal warnings.
[0003] Traditional halogen automotive headlights and LED headlights mostly use die-cast aluminum or drawn aluminum plus fans for heat dissipation. Due to the simple technical solutions, the heat dissipation method of die-cast aluminum or drawn aluminum plus fans alone cannot meet the current heat dissipation requirements of automotive headlights.
[0004] In existing technologies, when a vehicle headlamp is equipped with multiple or various light sources, the light sources are disposed on both sides of a heat dissipation substrate. However, the light sources on both sides of the heat dissipation substrate are positioned substantially overlapping or very close to each other, causing the heat conduction channels of the light sources to substantially overlap, which can easily lead to poor heat dissipation of the vehicle headlamp.
[0005] In addition, in the prior art, the light source is quickly connected to the power supply end through a cable, and the cable is in a high temperature environment, which poses a safety hazard.
[0006] Therefore, it is necessary to improve the traditional automobile headlights. Summary of the Invention
[0007] In view of the deficiencies in the prior art, the technical problem to be solved by the present invention is to provide a car headlamp with a heat dissipation structure. The purpose of designing the car headlamp is to change the heat dissipation structure, increase air cooling and heat dissipation, and improve heat dissipation efficiency.
[0008] In order to solve the above technical problems, the present invention is implemented through the following solutions: The present invention is a car headlamp with a heat dissipation structure, comprising:
[0009] A light source, wherein a power supply circuit board is provided at a first end of the light source;
[0010] a bracket, the bracket being connected to the first end of the light source and having a heat dissipation channel leading to the light source;
[0011] a heat dissipation module connected to the bracket, the heat dissipation module surrounds the power supply circuit board, and the heat dissipation module, the bracket and the light source are distributed linearly;
[0012] A plug is installed at an angle on the heat dissipation module, and the plug is electrically connected to the power supply circuit board.
[0013] Furthermore, the light source is an LED lamp with a strip structure.
[0014] Furthermore, the bracket is a circular ring-shaped structural member, and the heat dissipation channel is formed between the bracket and the first end of the light source, and the heat dissipation channel extends to the light-emitting point of the light source.
[0015] Furthermore, the heat dissipation module is an air-cooled heat dissipation module.
[0016] Furthermore, the air-cooling heat dissipation module includes:
[0017] The radiator is an integrated structure comprising a circular portion, heat dissipation fins distributed on the outer circumference of the circular portion and extending outward at one end, and a C-shaped beam connecting the heat dissipation fins. The heat dissipation fins are perpendicular to the circumference of the circular portion and are equidistantly distributed. The bottom of the C-shaped beam has an interface.
[0018] a fan bracket, fixed to the C-beam;
[0019] A cooling fan is fixed to the fan bracket;
[0020] An exhaust cover is connected to the radiator and covers the cooling fan, and the exhaust cover is provided with exhaust holes for the cooling fan.
[0021] Furthermore, the plug comprises a plastic shell and two pins provided on the plastic shell, wherein the plastic shell is an integrated structure and comprises a first waist cylinder and a second waist cylinder;
[0022] The outer surfaces of the first waist cylinder and the second waist cylinder form a step, and a single-opening socket cavity is formed inside the first waist cylinder. The closed end of the first waist cylinder is fixed with the two pins.
[0023] The waist round surfaces on both sides of the second waist cylinder are both provided with first undercuts, and the flat surfaces on both sides are both provided with second undercuts.
[0024] Furthermore, the first undercut is a triangular undercut with its inclined surface facing the plug end.
[0025] Furthermore, the second undercut is a trapezoidal undercut with its inclined surface facing the plug end.
[0026] Furthermore, the plug is provided with a buckle hole at the connection end with the heat dissipation module, and the bracket has a protruding rafter capable of extending into the buckle hole.
[0027] Compared with the prior art, the beneficial effects of the present invention are:
[0028] 1. The utility model establishes a heat dissipation channel between the radiator and the light source, and then increases air cooling to improve the heat dissipation efficiency, thereby increasing the service life of the car headlights.
[0029] 2. The heat dissipation channel of the utility model is cleverly designed, connecting the radiator and the light source, and can dissipate heat efficiently.
[0030] 3. The utility model also changes the design of power supply. The utility model adopts a plug to supply power, which does not require cable connection, thereby improving the safety performance of the car headlight. BRIEF DESCRIPTION OF THE DRAWINGS
[0031] Figure 1 It is a three-dimensional structural diagram of the automobile headlamp of the present utility model.
[0032] Figure 2 This is an exploded view of the automobile headlamp of the present invention.
[0033] Figure 3 It is a cross-sectional view of the automobile headlamp of the present utility model.
[0034] Figure 4 This is a structural diagram of the plug of the utility model.
[0035] Figure 5 This is a structural diagram of the visible inner cavity of the plug of the utility model.
[0036] Figure 6 This is a structural diagram of the radiator of the utility model.
[0037] Figure 7 It is a buckle connection structure between the plug and the bracket of the utility model.
[0038] Figure 8 This is a structural diagram of the heat dissipation channel of the utility model.
[0039] Markings in the accompanying drawings: light source 1, heat dissipation module 2, plug 3, bracket 4, heat dissipation channel 5, exhaust cover 21, cooling fan 22, fan bracket 23, radiator 24, first waist cylinder 31, second waist cylinder 32, first inverted buckle 33, second inverted buckle 34, curved surface 35, pin 36, protruding rafter 41, circular ring portion 241, interface 242, and heat dissipation fins 243. DETAILED DESCRIPTION
[0040] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention, so that the advantages and features of the present invention can be more easily understood by those skilled in the art, thereby making a clearer and more specific definition of the scope of protection of the present invention. Obviously, the embodiments described in the present invention are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments in the present invention, all other embodiments obtained by ordinary technicians in this field without making creative work are within the scope of protection of the present invention.
[0041] In addition, the technical features involved in the different embodiments of the present invention described below can be combined with each other as long as they do not conflict with each other.
[0042] Example 1: The specific structure of the utility model is as follows:
[0043] Please refer to the attached Figure 1-8 The utility model discloses an automobile headlamp with a heat dissipation structure, comprising a light source 1, a heat dissipation module 2, a plug 3 and a bracket 4.
[0044] Description of light source 1: The first end of light source 1 is provided with a power supply circuit board, such as Figure 2 As shown, the power supply circuit board is distributed at a 90-degree angle. The first circuit board is connected and fixed to the light source 1, and the second circuit board is arranged perpendicular to the first circuit board. The light source 1 is a strip-shaped LED lamp with a long service life, high brightness and easy control. The interior of the light source 1 is the LED lamp board, and the exterior is the heat conduction frame. The heat conduction frame has a visual window reserved for the LED lamp beads. The second end of the light source 1, that is, Figure 2 On the right side is a lid.
[0045] Description of the bracket 4: The bracket 4 is connected to the first end of the light source 1 and has a heat dissipation channel 5 leading to the light source 1. The bracket 4 is a circular structure, and the heat dissipation channel 5 is formed between the bracket 4 and the first end of the light source 1. The heat dissipation channel 5 extends to the light emitting point of the light source 1. Figure 2 、 Figure 7 As shown, the heat dissipation channel 5 starts from the inner hole of the bracket 4 and ends at Figure 1 The visual window ends at the visual window, and a protruding fin fish cover is provided at the visual window. When exhausting, the fin fish cover can let in more air, making the air flow rate of the heat dissipation channel 5 faster, thereby making the heat dissipation efficiency higher.
[0046] The plug 3 is installed at an angle to the heat dissipation module, and the plug 3 is electrically connected to the power supply circuit board. Preferably, the plug 3 is installed at a 90-degree angle to the heat dissipation module. The plug 3 has a plastic shell and two pins 36 provided on the plastic shell. The plastic shell is an integrated structure, which has a first waist cylinder 31 and a second waist cylinder 32. The outer end of the first waist cylinder 31 is an arc surface 35, which cooperates with the interface 242 of the radiator 24. The outer end of the first waist cylinder 31 enters the interface 242 and is fixed. The outer surface of the first waist cylinder 31 and the second waist cylinder 32 form a step, and a single-opening socket cavity is formed inside. The closed end of the first waist cylinder 31 is installed and fixed with the two pins 36; the waisted surfaces on both sides of the second waist cylinder 32 are provided with a first undercut 33, and the flat surfaces on both sides are provided with a second undercut 34. The first undercut 33 is a triangular undercut, and its inclined surface faces the plug end. The second undercut 34 is a trapezoidal undercut with its slope facing the plug end. The plug 3 is stably connected to the power supply end of the vehicle body through the first undercut 33 and the second undercut 34, ensuring a stable electrical connection of the vehicle headlamp of the present invention and improving installation efficiency.
[0047] In addition, the plug 3 is provided with a buckle hole 37 at the connection end with the heat dissipation module, and the bracket 4 has a protrusion 41 that can extend into the buckle hole 37. The protrusion 41 is inserted into the buckle hole 37, so that the plug 3 forms an anti-drop structure.
[0048] Description of the heat dissipation module 2: The heat dissipation module 2 surrounds the power supply circuit board. The heat dissipation module 2, the bracket 4 and the light source 1 are distributed linearly. The heat dissipation module is an air-cooled heat dissipation module, and the air-cooled heat dissipation module includes:
[0049] The heat sink 24 is an integrated structure comprising a circular portion 241, heat dissipating fins 243 distributed on the outer circumference of the circular portion 241 and extending outward at one end, and a C-shaped beam connecting the heat dissipating fins 243. The heat dissipating fins 243 are perpendicular to the circumference of the circular portion 241 and are equidistantly distributed. The bottom of the C-shaped beam has an interface 242.
[0050] A fan bracket 23 is fixed to the C-beam;
[0051] A cooling fan 22 is fixed to the fan bracket 23;
[0052] The exhaust cover 21 is connected to the radiator 24 and covers the cooling fan 22. The exhaust cover 21 has exhaust holes for the cooling fan 22. The radiator 24 acts as a heat conductor and can efficiently conduct heat around the light source 1.
[0053] When the light source 1 is working, it will emit a lot of heat. The cooling fan 22 is started to exhaust air outwards, extracting air from the heat dissipation channel 5, and taking away the heat through the exhaust air, so that the light source 1 can work within the temperature range it can withstand, thereby increasing the service life of the light source 1.
[0054] In summary, the present invention establishes a heat dissipation channel between the radiator and the light source, thereby increasing air cooling and heat dissipation efficiency, thereby extending the service life of the vehicle headlight. The present invention's heat dissipation channel is cleverly designed, connecting the radiator and the light source for efficient heat dissipation. The present invention also improves the power supply design, using a plug-in power supply, eliminating the need for cable connections, thereby improving the safety of the vehicle headlight.
[0055] The above description is only a preferred embodiment of the present invention and does not limit the patent scope of the present invention. Any equivalent structure or equivalent process transformation made using the contents of the present invention specification and drawings, or directly or indirectly applied in other related technical fields, are also included in the patent protection scope of the present invention.
Claims
1. An automobile headlamp with a heat dissipation structure, characterized in that: include: A light source (1), wherein a first end of the light source (1) is provided with a power supply circuit board; a bracket (4), the bracket (4) being connected to the first end of the light source (1) and having a heat dissipation channel (5) leading to the light source (1); a heat dissipation module (2) connected to the bracket (4), the heat dissipation module (2) surrounding the power supply circuit board, the heat dissipation module (2), the bracket (4) and the light source (1) being distributed linearly; A plug (3) is installed at an angle on the heat dissipation module (2), and the plug (3) is electrically connected to the power supply circuit board.
2. The automobile headlamp with a heat dissipation structure according to claim 1, characterized in that: The light source (1) is an LED lamp with a strip structure.
3. The automobile headlamp with a heat dissipation structure according to claim 1, characterized in that: The bracket (4) is a circular ring-shaped structural member, and the heat dissipation channel (5) is formed between the bracket (4) and the first end of the light source (1). The heat dissipation channel (5) extends to the light-emitting point of the light source (1).
4. The automobile headlamp with a heat dissipation structure according to claim 1, characterized in that: The heat dissipation module (2) is an air-cooled heat dissipation module.
5. The automobile headlamp with a heat dissipation structure according to claim 4, characterized in that: The air-cooling heat dissipation module includes: The radiator (24) is an integrated structure, comprising a circular ring portion (241), heat dissipation fins (243) distributed on the outer circumference of the circular ring portion (241) and extending outward at one end, and a C-shaped beam connecting the heat dissipation fins (243), wherein the heat dissipation fins (243) are perpendicular to the circumference of the circular ring portion (241) and are distributed equidistantly, and an interface (242) is provided at the bottom of the C-shaped beam; A fan bracket (23) fixed to the C-beam; A cooling fan (22) is fixed to the fan bracket (23); An exhaust hood (21) is connected to the radiator (24) and covers the cooling fan (22). The exhaust hood (21) has an exhaust hole for the cooling fan (22).
6. The automobile headlamp with a heat dissipation structure according to claim 1, characterized in that: The plug (3) has a plastic shell and two pins (36) provided on the plastic shell. The plastic shell is an integrated structure and has a first waist cylinder (31) and a second waist cylinder (32). The outer shell surfaces of the first waist cylinder (31) and the second waist cylinder (32) form steps, and a single-opening socket cavity is formed inside the outer shell surfaces. The closed end of the first waist cylinder (31) is fixed with the two pins (36). The waisted round surfaces on both sides of the second waisted cylinder (32) are both provided with first undercuts (33), and the flat surfaces on both sides thereof are both provided with second undercuts (34).
7. The automobile headlamp with a heat dissipation structure according to claim 6, characterized in that: The first undercut (33) is a triangular undercut, with its inclined surface facing the plug end.
8. The automobile headlamp with a heat dissipation structure according to claim 6, characterized in that: The second undercut (34) is a trapezoidal undercut, with the inclined surface facing the plug end.
9. The automobile headlamp with a heat dissipation structure according to claim 1, characterized in that: The plug (3) is provided with a buckle hole (37) at the connection end with the heat dissipation module (2), and the bracket (4) has a protruding rafter (41) capable of extending into the buckle hole (37).