Electric induction furnace with auxiliary discharging structure

By introducing an auxiliary discharge structure connecting shaft, gear and motor to drive the furnace body to rotate in the induction furnace, the problem of unsafe discharge in the prior art is solved, and automatic discharge and equipment stability are improved.

CN223204728UActive Publication Date: 2025-08-08DANDONG JINTIAN MASCH CO LTD
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Patent Information

Application Number
CN202422307575.X
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-09-23
Publication Date
2025-08-08
Estimated Expiration
2034-09-23

AI Technical Summary

Technical Problem

The existing induction electric furnace lacks an auxiliary discharge structure, which causes the operator to operate manually during discharge, reducing operational safety.

Method used

An induction furnace with an auxiliary discharge structure is designed. The furnace body is driven to rotate by connecting shafts, gears and motors, and automatic discharge is achieved by combining the guide tube, and the stability and anti-slip effect of the equipment are improved through fixing plates, threaded rods and anti-slip convex particles.

Benefits of technology

It realizes manual unloading of materials without operators, improves unloading safety, and enhances the stability and anti-slip performance of the equipment.

✦ Generated by Eureka AI based on patent content.

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  • Figure CN223204728U_ABST
    Figure CN223204728U_ABST
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Abstract

The utility model provides an electric induction furnace with an auxiliary discharging structure, which relates to the technical field of electric induction furnaces and comprises a bottom plate, a vertical plate and a furnace body, a fixing ring is fixedly mounted on the outer wall of the furnace body, connecting shafts are symmetrically and fixedly mounted on the outer wall of the fixing ring, and a first gear is fixedly mounted at one end of each connecting shaft. According to the device, the connecting shaft, the fixing ring, the first gear, the L-shaped frame, the motor and the second gear are arranged, the motor is started, the second gear is driven to rotate when the motor works, the first gear is driven to rotate when the second gear rotates, the connecting shaft is driven to rotate in the vertical plate when the first gear rotates, and the fixing ring is driven to rotate in the rotating process of the connecting shaft; the fixing ring can drive the furnace body to rotate in the rotating process, and molten materials in the furnace body can be discharged from the material guide pipe after the furnace body rotates by a certain angle, so that the situation that an operator needs to stretch a fishing container into the furnace body during discharging is effectively avoided, and the safety during discharging is improved.
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Description

Technical Field

[0001] The utility model relates to the technical field of induction furnaces, in particular to an induction furnace with an auxiliary unloading structure. Background Art

[0002] An induction furnace is a device that uses the principle of electromagnetic induction to heat and melt metal materials. It has the highest heating efficiency and fastest speed for metal materials, and is energy-efficient. Announcement No. CN220083638U discloses an induction furnace for producing agricultural machinery brake housings. The furnace comprises a base, a furnace body rotatably mounted on the base surface, a furnace cover disposed at the upper end of the furnace body, support plates symmetrically fixedly mounted on the base surface, guide rails fixedly mounted on the surfaces of both support plates, sliders slidably sleeved on the surfaces of both guide rails, and both sliders are fixedly connected to the furnace cover. Mounting plates are fixedly mounted on the upper ends of the two support plates, the mounting plates having rotation holes formed on the surfaces of the mounting plates and slidably inserted with threaded rods, a rotating sleeve threadedly sleeved on the threaded rods, and the threaded rods are fixedly connected to the furnace cover. A transmission assembly for rotating the threaded rods is disposed on the mounting plates. The utility model has the following beneficial effects: through the interaction of the transmission assembly, guide rails, sliders, mounting plates, threaded rods, and rotating sleeves, the furnace cover can be automatically opened and closed, significantly reducing burns during operation and improving the overall operating efficiency of the machine. However, the induction furnace is not equipped with an auxiliary unloading mechanism, which means that when unloading, the operator needs to extend the salvage container into the furnace body to remove the molten material, thereby reducing the safety during operation. The induction furnace still has shortcomings and needs to be improved. Utility Model Content

[0003] The purpose of this utility model is to solve the technical problems raised in the above background technology.

[0004] The utility model adopts the following technical solution: an induction furnace with an auxiliary unloading structure, comprising a bottom plate, a vertical plate and a furnace body, wherein a fixing ring is fixedly installed on the outer wall of the furnace body, a connecting shaft is symmetrically fixedly installed on the outer wall of the fixing ring, a gear 1 is fixedly installed on one end of the connecting shaft, an L-frame is fixedly installed on one side of the vertical plate, a motor is fixedly installed inside the L-frame, and a gear 2 is fixedly installed on the output end of the motor.

[0005] Preferably, the connecting shaft and the vertical plate are connected via a bearing, and the gear 1 and the gear 2 are meshed with each other. Here, the connection and meshing with each other via the bearing improve the rotation effect of the connecting shaft.

[0006] Preferably, the bottom of the base plate is symmetrically fixed with moving wheels, which facilitates the movement of the device.

[0007] Preferably, a baffle is fixedly mounted on the top of the furnace body, and a material guide tube is fixedly mounted on the top of the baffle. Here, the baffle effectively prevents the molten material from splashing during discharge, and the material guide tube improves the discharge effect of the molten material.

[0008] Preferably, the number of the vertical plates is two groups, the two groups of vertical plates are located on top of the base plate, and the two groups of vertical plates are fixedly connected to the base plate. Here, the fixed connection improves the firmness of the vertical plates.

[0009] Preferably, fixing plates are fixedly mounted on both sides of the base plate, threaded rods are connected to the fixing plates through internal threads, fixing plates are fixedly mounted on the bottom ends of the threaded rods, anti-slip bumps are evenly fixedly mounted on the bottoms of the fixing plates, and a turning handle is fixedly mounted on the top ends of the threaded rods. Here, by turning the turning handle, the threaded rods are driven to rotate within the fixing plates, and the threaded rods drive the fixing plates downward during rotation. After moving a certain distance, the anti-slip bumps on the bottom of the fixing plates come into contact with the ground, thereby improving the anti-slip effect between the device and the ground, and effectively preventing the device from sliding easily during use.

[0010] Preferably, the outer wall of the handle is evenly provided with semicircular grooves, thereby improving the anti-slip effect when the handle is turned.

[0011] Compared with the prior art, the advantages and positive effects of the present invention are:

[0012] 1. In the utility model, a connecting shaft, a fixed ring, a gear 1, an L frame, a motor and a gear 2 are provided. When the motor is started, the motor drives the gear 2 to rotate, and when the gear 2 rotates, the gear 1 rotates. When the gear 1 rotates, the connecting shaft is driven to rotate inside the vertical plate. During the rotation of the connecting shaft, the fixed ring is driven to rotate, and during the rotation of the fixed ring, the furnace body is driven to rotate. After rotating to a certain angle, the melted material in the furnace body is discharged from the material guide pipe, thereby effectively avoiding the need for the operator to extend the salvage container into the furnace body during unloading, thereby improving the safety during unloading.

[0013] 2. In the utility model, a fixing plate, a threaded rod, a fixing disk, anti-skid convex particles and a turning handle are provided. By turning the turning handle, the threaded rod is driven to rotate inside the fixing plate. During the rotation of the threaded rod, the fixing disk is driven to move downward. After moving a certain distance, the anti-skid convex particles at the bottom of the fixing disk will fit into the ground, thereby improving the anti-skid effect between the equipment and the ground, and effectively preventing the equipment from sliding easily during use. BRIEF DESCRIPTION OF THE DRAWINGS

[0014] Figure 1 The utility model provides an overall structural diagram of an induction furnace with an auxiliary unloading structure;

[0015] Figure 2 The utility model provides a top view of an induction furnace with an auxiliary unloading structure;

[0016] Figure 3 This utility model proposes an induction furnace with an auxiliary unloading structure. Figure 2 Enlarged view of point A in the middle;

[0017] Figure 4 The utility model provides a bottom view of an induction furnace with an auxiliary unloading structure;

[0018] Figure 5 This utility model proposes an induction furnace with an auxiliary unloading structure. Figure 4 Enlarged view of point B in the middle.

[0019] Legend:

[0020] 1. Bottom plate; 2. Vertical plate; 3. Connecting shaft; 4. Fixed ring; 5. Furnace body; 6. Gear 1; 7. L-frame; 8. Motor; 9. Gear 2; 10. Fixed plate; 11. Threaded rod; 12. Fixed plate; 13. Anti-slip bumps; 14. Turning handle; 15. Semicircular groove; 16. Baffle; 17. Material guide tube; 18. Moving wheel. DETAILED DESCRIPTION

[0021] In order to more clearly understand the above-mentioned purpose, features and advantages of the present invention, the present invention is further described below with reference to the accompanying drawings and embodiments. It should be noted that the embodiments of the present application and the features therein can be combined with each other without conflict.

[0022] In the following description, many specific details are set forth to facilitate a full understanding of the present invention. However, the present invention may also be implemented in other ways than those described herein. Therefore, the present invention is not limited to the specific embodiments disclosed in the following specification.

[0023] Example 1

[0024] See also Figure 1-3The present invention provides a technical solution: an induction furnace with an auxiliary unloading structure, comprising a bottom plate 1, a vertical plate 2, and a furnace body 5. A fixing ring 4 is fixedly mounted on the outer wall of the furnace body 5. A connecting shaft 3 is symmetrically fixedly mounted on the outer wall of the fixing ring 4. A gear 1 6 is fixedly mounted on one end of the connecting shaft 3. An L-shaped frame 7 is fixedly mounted on one side of the vertical plate 2. A motor 8 is fixedly mounted inside the L-shaped frame 7. A gear 2 9 is fixedly mounted on the output end of the motor 8. When the motor 8 is started, the motor 8 drives the gear 2 9 to rotate. The rotation of the gear 2 9 drives the gear 1 6 to rotate. The rotation of the gear 1 6 drives the connecting shaft 3 to rotate inside the vertical plate 2. The rotation of the connecting shaft 3 drives the fixing ring 4 to rotate. The rotation of the fixing ring 4 drives the furnace body 5 to rotate. After the fixing ring 4 rotates a certain angle, the molten material in the furnace body 5 is discharged from the material guide pipe 17. This effectively avoids the need for operators to insert a salvage container into the furnace body 5 during unloading, thereby improving the safety of unloading.

[0025] See also Figure 1-3 The connecting shaft 3 and the vertical plate 2 are connected by a bearing, and the gear 1 6 and the gear 2 9 are meshed with each other. The connection and meshing with each other through the bearings improve the rotation effect of the connecting shaft 3. The bottom of the base plate 1 is symmetrically fixed with moving wheels 18, which facilitate the movement of the equipment. A baffle 16 is fixedly installed on the top of the furnace body 5. The baffle 16 effectively prevents the molten material from splashing during unloading. A guide pipe 17 is fixedly installed on the top of the baffle 16, which improves the discharge effect of the molten material. There are two groups of vertical plates 2. The two groups of vertical plates 2 are located on the top of the base plate 1. The two groups of vertical plates 2 are fixedly connected to the base plate 1, and the fixed connection improves the firmness of the vertical plates 2.

[0026] Example 2

[0027] See also Figure 4-5 , fixed plates 10 are fixedly installed on both sides of the base plate 1, and the internal threads of the fixing plates 10 are connected with threaded rods 11, and the bottom ends of the threaded rods 11 are fixedly installed with fixed disks 12, and the bottoms of the fixing disks 12 are evenly fixed with anti-skid convex particles 13, and the tops of the threaded rods 11 are fixedly installed with turning handles 14. By rotating the turning handles 14, the threaded rods 11 are driven to rotate inside the fixed plates 10. During the rotation, the threaded rods 11 will drive the fixing disks 12 to move downward. After moving a certain distance, the anti-skid convex particles 13 at the bottom of the fixing disks 12 will fit into the ground, thereby improving the anti-skid effect between the equipment and the ground, and effectively preventing the equipment from sliding easily during use. The outer wall of the turning handle 14 is evenly provided with semicircular grooves 15, which improve the anti-skid effect when the turning handle 14 is rotated.

[0028] Working principle: When unloading, first start the motor 8. When the motor 8 is working, it will drive the gear 2 9 to rotate. When the gear 2 9 rotates, it will drive the gear 1 6 to rotate. When the gear 1 6 rotates, it will drive the connecting shaft 3 to rotate inside the vertical plate 2. During the rotation of the connecting shaft 3, it will drive the fixed ring 4 to rotate. During the rotation of the fixed ring 4, it will drive the furnace body 5 to rotate. After rotating to a certain angle, the molten material in the furnace body 5 will be discharged from the guide tube 17, thereby effectively avoiding the need for the operator to insert the salvage container into the furnace body 5 during unloading, thereby improving the safety during unloading. Before using the equipment, you can turn the handle 14 in turn, and the handle 14 will drive the threaded rod 11 to rotate inside the fixed plate 10. During the rotation, the threaded rod 11 will drive the fixed plate 12 to move downward. After moving a certain distance, the anti-slip ridges 13 at the bottom of the fixed plate 12 will fit with the ground, thereby improving the anti-slip effect between the equipment and the ground, and effectively avoiding the equipment from sliding easily during use.

[0029] The above description is only a preferred embodiment of the present invention and does not limit the present invention in any other form. Any technician familiar with the profession may use the technical content disclosed above to change or modify it into an equivalent embodiment with equivalent changes for application in other fields. However, any simple modification, equivalent change and modification of the above embodiment made according to the technical essence of the present invention without departing from the content of the technical solution of the present invention shall still fall within the scope of protection of the technical solution of the present invention.

Claims

1. An induction furnace with an auxiliary unloading structure, comprising a bottom plate (1), a vertical plate (2) and a furnace body (5), characterized in that: A fixing ring (4) is fixedly mounted on the outer wall of the furnace body (5), a connecting shaft (3) is symmetrically fixedly mounted on the outer wall of the fixing ring (4), a gear 1 (6) is fixedly mounted on one end of the connecting shaft (3), an L-frame (7) is fixedly mounted on one side of the vertical plate (2), a motor (8) is fixedly mounted inside the L-frame (7), and a gear 2 (9) is fixedly mounted on the output end of the motor (8).

2. The induction furnace with an auxiliary discharge structure according to claim 1, characterized in that: The connecting shaft (3) and the vertical plate (2) are connected via a bearing, and the gear 1 (6) and the gear 2 (9) are meshed with each other.

3. The induction furnace with an auxiliary discharge structure according to claim 1, characterized in that: Moving wheels (18) are symmetrically fixedly mounted on the bottom of the base plate (1).

4. The induction furnace with an auxiliary discharge structure according to claim 1, characterized in that: A baffle (16) is fixedly mounted on the top of the furnace body (5), and a material guide pipe (17) is fixedly mounted on the top of the baffle (16).

5. The induction furnace with an auxiliary discharge structure according to claim 1, characterized in that: The number of the vertical plates (2) is two groups, the two groups of vertical plates (2) are located on top of the bottom plate (1), and the two groups of vertical plates (2) are fixedly connected to the bottom plate (1).

6. The induction furnace with an auxiliary discharge structure according to claim 1, characterized in that: Fixed plates (10) are fixedly mounted on both sides of the base plate (1), a threaded rod (11) is connected to the internal thread of the fixed plate (10), a fixed disk (12) is fixedly mounted on the bottom end of the threaded rod (11), anti-slip bumps (13) are evenly fixedly mounted on the bottom of the fixed disk (12), and a turning handle (14) is fixedly mounted on the top end of the threaded rod (11).

7. The induction furnace with an auxiliary discharge structure according to claim 6, characterized in that: The outer wall of the turning handle (14) is evenly provided with semicircular grooves (15).

Citation Information

Patent Citations

  • Electric induction furnace for producing brake shell of agricultural machine

    CN220083638U