Glove wireless integrity detector
By integrating a temperature sensor and a differential pressure transmitter in the glove wireless integrity detector, real-time monitoring of the internal temperature and pressure difference between gloves, the problem of temperature changes affecting detection accuracy in the prior art is solved, and higher detection accuracy and convenience are achieved.
Patent Information
- Application Number
- CN202422565668.2
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-10-23
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-10-23
AI Technical Summary
The existing glove wireless integrity detector does not consider the impact of temperature changes during the inspection process, resulting in inaccurate sealing detection results.
A glove wireless integrity detector is designed, integrating a temperature sensor and a pressure differential transmitter. By monitoring the internal temperature and pressure differential of the glove in real time during the inflation process, it combines with the control board to calculate whether the glove's sealing is qualified.
The accuracy of glove sealing detection is improved, the detection process is closer to actual conditions, and the operation convenience is improved.
Smart Images

Figure CN223205089U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of glove detectors, in particular to a wireless glove integrity detector. Background Art
[0002] The environment and equipment requirements for drug production are becoming increasingly higher. The pharmaceutical isolator is a highly airtight device that can effectively prevent contamination by pollutants and microorganisms during the drug production process while protecting the health of production personnel. The gloves in the pharmaceutical isolator are indispensable tools in the drug production process, and their airtightness directly affects the quality and safety of the drug.
[0003] Testing the tightness of gloves is a crucial part of the pharmaceutical isolator production process. Existing wireless glove integrity testers mainly determine the tightness of gloves by monitoring the pressure difference inside the gloves. When a glove leaks, the pressure difference inside the glove will change. The leak detector can determine whether the glove is leaking by monitoring this change. The existing detection method does not consider the influence of temperature. If the temperature changes during the monitoring process, it will affect the accuracy of the judgment, resulting in deviations in the glove tightness test results. Utility Model Content
[0004] In view of the deficiencies in the prior art, the present invention provides a wireless glove integrity tester, which solves the problems mentioned in the above background.
[0005] The utility model provides the following technical solutions: a wireless glove integrity tester, comprising: a panel housing, an instrument mounting housing and a detection end mounting piece;
[0006] The panel housing is snap-fitted to one side of the instrument mounting housing, and the detection end mounting piece is mounted on the other side of the instrument mounting housing. The detection end mounting piece is respectively provided with a glove pressure differential detection hole, a glove inflation hole, and a temperature sensor. A glove inflation pump and a pressure differential transmitter are provided inside the instrument mounting housing. The glove inflation pump is connected to the glove inflation hole via a sealed pipeline, and the pressure differential transmitter is connected to the glove pressure differential detection hole via a sealed pipeline.
[0007] An inflatable sealing ring is provided on the outer side wall of the detection end mounting piece, an inflatable assembly is provided inside the instrument mounting housing, the inflatable assembly is connected to the inflatable sealing ring through a sealed pipeline, a glove flange is mounted on the side wall of the detection end mounting piece, and the inflatable sealing ring is used to seal the gap between the detection end mounting piece and the glove flange;
[0008] A control screen, control buttons and a control board are respectively installed on the panel housing, and the control screen is electrically connected to the control buttons and the control board respectively;
[0009] The temperature sensor and the differential pressure transmitter are both electrically connected to the control board. The temperature sensor is used to detect the internal temperature of the glove, and the differential pressure transmitter is used to detect the internal pressure differential of the glove. During the pressure-maintaining process after the glove is inflated, the control board calculates the change in the internal pressure differential of the glove based on the detection results provided by the temperature sensor and the differential pressure transmitter, and uses this to determine whether the glove integrity test has passed.
[0010] Preferably, the inflation component includes an air-sealed inflation pump, a solenoid valve and a pressure transmitter, and the air-sealed inflation pump, solenoid valve and pressure transmitter are all installed inside the instrument installation shell, and the air-sealed inflation pump, solenoid valve and pressure transmitter are respectively connected to the inflation sealing ring through a closed pipeline, and the air-sealed inflation pump and the solenoid valve are both electrically connected to the control panel.
[0011] Preferably, a power supply component is installed on the detection end mounting piece, and the power supply component includes a battery, a charging port and a power button. The battery is installed inside the instrument mounting shell, and the charging port and the power button are both arranged on the surface of the instrument mounting shell, and the charging port and the power button are respectively electrically connected to the battery, and the battery supplies power to the control board and the control screen respectively.
[0012] Preferably, mesh holes and program debugging holes are respectively installed on the surface of the instrument installation shell.
[0013] Preferably, the mesh hole, the program debugging hole, the charging hole and the power button are all arranged on the same side of the instrument mounting shell.
[0014] Preferably, the device further comprises: a radio frequency identification module and an antenna module, wherein the antenna module is welded on the control board and is used to realize wireless communication between the glove wireless integrity tester and external devices, and the radio frequency identification module is installed inside the instrument installation shell and is used to read the label information on the glove flange.
[0015] Preferably, the detection end mounting piece includes a bottom wall and an annular side wall integrally connected to the bottom wall, a mounting groove is provided on the outer surface of the annular side wall, the inflation sealing ring is installed in the mounting groove of the annular side wall, and the glove pressure difference detection hole, glove inflation hole and temperature sensor are all provided on the bottom wall.
[0016] Preferably, the detection end mounting piece is provided with a plurality of fixing bolts, and the detection end mounting piece is fixedly connected to the instrument mounting housing via the fixing bolts.
[0017] Preferably, the bottom of the instrument mounting housing is provided with grille holes.
[0018] Preferably, a speaker is installed inside the instrument installation housing, and the speaker reports the result of the glove integrity test in voice.
[0019] Compared with the prior art, the present invention has the following beneficial effects:
[0020] 1. This wireless glove integrity tester incorporates temperature detection calculations into the detection process by setting a temperature sensor, making the detection process closer to actual conditions and improving the accuracy of glove tightness test results.
[0021] 2. The wireless glove integrity tester is equipped with an inflatable sealing ring, a sealing inflation pump, a solenoid valve and a pressure transmitter. The air-sealing inflation pump inflates the sealing ring. During the inflation process of the sealing ring, the pressure transmitter continuously detects the inflation pressure. When the inflation pressure reaches the sealing pressure (for example, 0.2MPa), the air-sealing inflation pump stops inflating and maintains a sealed state. At this time, the inflatable sealing ring and the flange of the glove to be tested are sealed all around. The glove integrity test is started by operating the control panel. After the glove integrity test is completed, press the control button, the control panel controls the solenoid valve to open, and the inflatable sealing ring is deflated. The testing process is more sealed, and the sealing ring can be deflated automatically after the test is completed, which improves the convenience of operation. BRIEF DESCRIPTION OF THE DRAWINGS
[0022] Figure 1 This is a side view of the structure of the utility model;
[0023] Figure 2 This is a schematic diagram of the top view of the structure of the utility model;
[0024] Figure 3 This is a schematic diagram of the structure of the utility model when viewed from above;
[0025] Figure 4 This is a schematic diagram of the structure of the power button position of the utility model;
[0026] Figure 5 It is a schematic diagram of the internal structure of the utility model.
[0027] In the figure: 1. Panel housing; 2. Instrument installation housing; 3. Detection end mounting piece; 4. Inflatable sealing ring; 5. Control panel; 6. Control button; 7. Grille hole; 8. Glove pressure difference detection hole; 9. Glove inflation hole; 10. Temperature sensor; 11. Fixing bolt; 12. Mesh hole; 13. Program debugging hole; 14. Charging hole; 15. Power button; 16. Air-sealed inflation pump; 17. Glove inflation pump; 18. Speaker; 19. Control panel; 20. Pressure difference transmitter; 21. Wireless antenna module; 22. Radio frequency identification module; 23. Battery; 24. Solenoid valve; 25. Pressure transmitter. DETAILED DESCRIPTION
[0028] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.
[0029] See also Figure 1-5 , a glove wireless integrity tester, comprising: a panel housing 1, an instrument mounting housing 2 and a detection end mounting piece 3;
[0030] The panel housing 1 is snap-fitted to one side of the instrument mounting housing 2. The detection end mounting member 3 is mounted on the other side of the instrument mounting housing 2. The detection end mounting member 3 is respectively provided with a glove pressure differential detection hole 8, a glove inflation hole 9, and a temperature sensor 10. The interior of the instrument mounting housing 2 is provided with a glove inflation pump 17 and a pressure differential transmitter 20. The glove inflation pump 17 is connected to the glove inflation hole 9 via a sealed pipeline. The pressure differential transmitter 20 is connected to the glove pressure differential detection hole 8 via a sealed pipeline.
[0031] An inflatable sealing ring 4 is provided on the side wall of the detection end mounting member 3. An inflatable assembly is provided inside the instrument mounting housing 2. The inflatable assembly is connected to the inflatable sealing ring 4 through a sealed pipeline. The glove flange is mounted on the side wall of the detection end mounting member 3. The inflatable sealing ring 4 is used to seal the gap between the detection end mounting member 3 and the glove flange.
[0032] The panel housing 1 is respectively mounted with a control screen 5, a control button 6 and a control board 19, and the control screen 5 is electrically connected to the control button 6 and the control board 19;
[0033] The temperature sensor 10 and the differential pressure transmitter 20 are both electrically connected to the control board 19. The temperature sensor 10 is used to detect the internal temperature of the glove, and the differential pressure transmitter 20 is used to detect the internal pressure differential of the glove. During the pressure-maintaining process after the glove is inflated, the control board 19 calculates the change in the internal pressure differential of the glove based on the detection results provided by the temperature sensor 10 and the differential pressure transmitter 20, and thus determines whether the glove integrity test has passed.
[0034] The inflation component includes an airtight inflation pump 16, an electromagnetic valve 24 and a pressure transmitter 25. The airtight inflation pump 16, the electromagnetic valve 24 and the pressure transmitter 25 are all installed inside the instrument installation shell 2. The airtight inflation pump 16, the electromagnetic valve 24 and the pressure transmitter 25 are respectively connected to the inflation sealing ring 4 through closed pipelines. The airtight inflation pump 16 and the electromagnetic valve 24 are both electrically connected to the control board 19.
[0035] A power supply component is installed on the detection end mounting member 3, and the power supply component includes a battery 23, a charging port 14 and a power button 15. The battery 23 is installed inside the instrument mounting shell 2, and the charging port 14 and the power button 15 are both arranged on the surface of the instrument mounting shell 2, and the charging port 14 and the power button 15 are electrically connected to the battery 23 respectively, and the battery 23 supplies power to the control board 19 and the control screen 5 respectively.
[0036] A plurality of fixing bolts 11 are provided on the detection end mounting member 3 , and the detection end mounting member 3 is mounted on the bottom of the instrument mounting housing 2 through the fixing bolts 11 .
[0037] The bottom of the instrument mounting housing 2 is provided with a grid hole 7. The function of the grid hole 7 is to maintain the stability of the pressure difference and temperature inside and outside the glove wireless integrity tester, so as to make the detection value more accurate.
[0038] A speaker 18 is installed inside the instrument installation housing 2, and the speaker 18 reports the result of the glove integrity test in voice.
[0039] The surface of the instrument mounting shell 2 is respectively installed with a mesh hole 12 and a program debugging hole 13. The mesh hole 12, the program debugging hole 13, the charging hole 14 and the power button 15 are all arranged on the same side of the instrument mounting shell 2. The surface of the instrument mounting shell 2 is respectively installed with a mesh hole 12 and a program debugging hole 13. The mesh hole 12 is for software updates of the glove wireless integrity tester, and the program debugging hole 13 is reserved for product upgrade program updates of the glove wireless integrity tester.
[0040] The device further includes: an RFID module 22 and an antenna module 21. The antenna module 21 is welded to the control board 19 and is used to realize wireless communication between the glove wireless integrity tester and external devices. The RFID module 22 is installed inside the instrument mounting housing 2 and is used to read the label information on the glove flange. The RFID module 22 and the wireless antenna module 21 are respectively installed inside the instrument mounting housing 2. The RFID module 22 is used to read the label information on the glove flange to be tested. If the RFID module 22 does not read the label information on the glove flange, the inflatable sealing ring 4 cannot be inflated. The function of the wireless antenna module 21 is to communicate with the glove wireless integrity tester and other main equipment, such as the host of the pharmaceutical isolator. In this way, the glove wireless integrity tester can perform glove integrity testing independently or meet the needs of glove integrity testing online with the host equipment. The test report and data can be integrated into the host equipment.
[0041] The detection end mounting member 3 includes a bottom wall and an annular sidewall integrally connected to the bottom wall. The annular sidewall is provided with a mounting groove, into which the inflation seal ring 4 is mounted. The glove pressure differential detection hole 8, the glove inflation hole 9, and the temperature sensor 10 are all provided on the bottom wall. Preferably, the temperature sensor 10 is located between the glove pressure differential detection hole 8 and the glove inflation hole 9.
[0042] In this embodiment, the detection end mounting member 3 has a hollow portion defined by an annular side wall. Due to the hollow portion, the detection end mounting member 3 is light in weight. The detection end mounting member 3 is detachably connected to the instrument mounting housing 2, and its light weight makes it easier to disassemble.
[0043] In other embodiments, the detection end mounting member 3 can also be designed as a flat plate structure with uniform thickness, and the flat plate structure is provided with a glove pressure difference detection hole 8 and a glove inflation hole 9 along its thickness direction, and a mounting groove for installing the inflation sealing ring 4 is provided on the side wall of the flat plate structure.
[0044] In a specific embodiment, the battery 23 has a built-in power detection module and a communication interface integrated on the battery 23. The control board 19 directly reads the power data of the battery 23 through the communication interface, which can improve the accuracy and reliability of the power display of the battery 23 and avoid sudden power failure of the device due to inaccurate power display during use;
[0045] In this embodiment, the detection accuracy of the differential pressure transmitter 20 is higher than or equal to ±0.25% FS to meet the demand for high-precision detection.
[0046] In a specific embodiment, the inflatable sealing ring 4 is made of an elastic material. The elastic material can be an existing material, for example, silicone rubber. It not only has better sealing performance, but also can be deflated by itself after the test is completed without the need for a vacuum pump, thereby facilitating the separation of the glove flange and the detection end mounting piece 3 and improving the convenience of operation.
[0047] During glove integrity testing, the power button 15 is pressed, and the battery 23 supplies power to the control panel 19 and control screen 5. The leak detection end mounting member 3 is fixed to the mounting housing 2 via the fixing bolts 11. One end of the detection end mounting member 3 is docked with the flange of the glove to be tested. The detection end mounting member 3 can be manufactured to match the size and shape of the glove flange to be tested. Simply replacing the detection end mounting member 3 with a matching size and shape can meet the need of testing different glove flanges with a single leak detector. The RFID module 22 detects the label on the glove flange to be tested. At this time, the control button 6 is pressed, and the airtight air pump 16 is controlled by the control panel 19 to inflate the inflatable seal ring 4. There is a program interlock setting here. If the RFID module 22 does not detect the label on the flange, the airtight air pump 16 cannot be inflated. During the inflation process of the inflatable seal ring 4, the pressure transmitter 25 continuously detects the inflation pressure. When the inflation pressure reaches the sealing pressure of 0.2 MPa, the airtight air pump 16 stops inflating and maintains the airtight state. At this time, the inflatable seal ring 4 and the glove flange to be tested are sealed all around. Afterwards, the glove integrity test is started by operating the control panel 5. The glove inflation pump 17 starts to inflate the glove through the glove inflation hole 9. During the glove inflation process, the pressure differential transmitter 20 is connected to the glove pressure differential detection hole 8 through a sealed pipeline to detect the internal pressure differential of the glove in real time. When the pressure differential transmitter 20 detects that the internal pressure differential of the glove reaches the set value, the glove inflation pump 17 stops inflating the glove and the glove enters the pressure holding state. During the pressure holding process, the temperature sensor 10 detects the internal temperature of the glove throughout the entire process. The detection result of the temperature sensor 10 is used to determine whether the glove integrity test is qualified or not. ΔP=P1-P2*(T1 / T 2), where ΔP is the pressure differential change, P1 is the absolute pressure differential at the beginning of the glove pressure holding period, P2 is the absolute pressure differential at the end of the glove pressure holding period, T1 is the absolute temperature inside the glove at the beginning of the glove pressure holding period, and T2 is the absolute temperature inside the glove at the end of the glove pressure holding period. When the set pressure holding period expires, if the pressure differential change ΔP is higher than the set value, the glove integrity test is considered to have passed. The pass information is displayed on the control screen 5, and the speaker 18 simultaneously reports the test status. After the glove integrity test is completed, the control button 6 is pressed, and the control panel 19 controls the solenoid valve 24 to open, defluffing the inflatable sealing ring 4 and the glove simultaneously. The glove flange can then be removed.
[0048] Although the embodiments of the present invention have been shown and described, it will be understood by those skilled in the art that various changes, modifications, substitutions and variations may be made to these embodiments without departing from the principles and spirit of the present invention, and the scope of the present invention is defined by the appended claims and their equivalents.
Claims
1. Glove wireless integrity tester, characterized in that, include: A panel housing (1), an instrument mounting housing (2), and a detection end mounting member (3); The panel housing (1) is snap-fitted to one side of the instrument mounting housing (2), the detection end mounting member (3) is mounted on the other side of the instrument mounting housing (2), the detection end mounting member (3) is respectively provided with a glove pressure difference detection hole (8), a glove inflation hole (9) and a temperature sensor (10), and a glove inflation pump (17) and a pressure difference transmitter (20) are provided inside the instrument mounting housing (2), the glove inflation pump (17) is connected to the glove inflation hole (9) through a sealed pipeline, and the pressure difference transmitter (20) is connected to the glove pressure difference detection hole (8) through a sealed pipeline; An inflatable sealing ring (4) is provided on the outer side wall of the detection end mounting member (3), an inflatable assembly is provided inside the instrument mounting housing (2), the inflatable assembly is connected to the inflatable sealing ring (4) through a sealed pipeline, a glove flange is mounted on the side wall of the detection end mounting member (3), and the inflatable sealing ring (4) is used to seal the gap between the detection end mounting member (3) and the glove flange; A control screen (5), a control button (6) and a control board (19) are respectively mounted on the panel housing (1), and the control screen (5) is electrically connected to the control button (6) and the control board (19). The temperature sensor (10) and the pressure differential transmitter (20) are both electrically connected to the control board (19); the temperature sensor (10) is used to detect the internal temperature of the glove; the pressure differential transmitter (20) is used to detect the internal pressure differential of the glove; during the pressure-maintaining process after the glove is inflated, the control board (19) calculates the change value of the internal pressure differential of the glove based on the detection results provided by the temperature sensor (10) and the pressure differential transmitter (20), and thereby determines whether the glove integrity test is qualified.
2. The wireless glove integrity tester according to claim 1, characterized in that: The inflation assembly includes an airtight inflation pump (16), an electromagnetic valve (24) and a pressure transmitter (25), wherein the airtight inflation pump (16), the electromagnetic valve (24) and the pressure transmitter (25) are all installed inside the instrument installation housing (2), and the airtight inflation pump (16), the electromagnetic valve (24) and the pressure transmitter (25) are respectively connected to the inflation seal ring (4) through a sealed pipeline, and the airtight inflation pump (16) and the electromagnetic valve (24) are both electrically connected to the control board (19).
3. The wireless glove integrity tester according to claim 1, characterized in that: A power supply assembly is installed on the detection end mounting member (3), and the power supply assembly includes a battery (23), a charging hole (14) and a power button (15). The battery (23) is installed inside the instrument mounting shell (2), and the charging hole (14) and the power button (15) are both arranged on the surface of the instrument mounting shell (2). The charging hole (14) and the power button (15) are respectively electrically connected to the battery (23), and the battery (23) supplies power to the control board (19) and the control screen (5).
4. The wireless glove integrity tester according to claim 3, characterized in that: The surface of the instrument installation housing (2) is respectively provided with mesh holes (12) and program debugging holes (13).
5. The wireless glove integrity tester according to claim 4, characterized in that: The mesh hole (12), the program debugging hole (13), the charging hole (14) and the power button (15) are all arranged on the same side of the instrument installation shell (2).
6. The wireless glove integrity tester according to claim 1, characterized in that: Also includes: A radio frequency identification module (22) and an antenna module (21), wherein the antenna module (21) is welded on the control board (19) and is used to realize wireless communication between the glove wireless integrity tester and an external device, and the radio frequency identification module (22) is installed inside the instrument installation housing (2) and is used to read the label information on the glove flange.
7. The wireless glove integrity tester according to claim 1, characterized in that: The detection end mounting member (3) comprises a bottom wall and an annular side wall integrally connected to the bottom wall, a mounting groove is provided on the outer surface of the annular side wall, the inflation seal ring (4) is installed in the mounting groove of the annular side wall, and the glove pressure difference detection hole (8), the glove inflation hole (9) and the temperature sensor (10) are all provided on the bottom wall.
8. The wireless glove integrity tester according to claim 1, characterized in that: A plurality of fixing bolts (11) are provided on the detection end mounting piece (3), and the detection end mounting piece (3) is fixedly connected to the instrument mounting housing (2) via the fixing bolts (11).
9. The wireless glove integrity tester according to claim 1, characterized in that: The bottom of the instrument installation housing (2) is provided with a grid hole (7).
10. The wireless glove integrity tester according to claim 1, characterized in that: A speaker (18) is installed inside the instrument installation housing (2), and the speaker (18) reports the result of the glove integrity detection in voice.