Appearance defect detection device for ceramic pot production and processing
By combining the rotating fixed assembly and the visual inspection assembly, the automatic detection of appearance defects and sealing of ceramic pot is achieved, solving the shortcomings of manual inspection and improving the detection effect and efficiency.
Patent Information
- Application Number
- CN202422215910.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-10
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-10
AI Technical Summary
The appearance inspection of existing ceramic pots relies on artificial naked eyes, making it difficult to detect tiny defects, and sealing inspection is easily affected by artificial hand shaking, resulting in poor detection results.
The ceramic pot is fixed directly above the water tank and between the visual inspection component by rotating fixing components. The visual inspection component is used to detect appearance defects, and the ceramic pot is moved to the water tank through the installation board for sealing detection, and automated detection is achieved using a visual camera and motor drive.
It improves the detection effect and efficiency of appearance defects and sealing of ceramic pots, reduces artificial errors, and ensures the accuracy and consistency of detection.
Smart Images

Figure CN223205391U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of ceramic pot detection, in particular to an appearance defect detection device for ceramic pot production and processing. Background Art
[0002] A ceramic pot usually refers to a cooking utensil made of ceramic material, similar to a casserole or clay pot, but with a specific design and purpose. Due to its excellent heat preservation performance and unique material, ceramic pots are often used to make dishes that require slow cooking and braising, such as soups and stews. The production process of ceramic pots usually involves multiple steps, from raw material preparation to finished product inspection, and each step is crucial. After firing, the ceramic pot needs to be tested for appearance and sealing to prevent defective ceramic pots from entering the market.
[0003] However, most existing appearance inspection methods are performed with the naked eye, which may fail to detect minor defects during inspection, thereby affecting the inspection effect. At the same time, when performing sealing inspections, workers may experience hand tremors after working for a long time, causing water to enter the ceramic pot, thereby affecting the inspection effect. In view of this, the present utility model is specially proposed. Utility Model Content
[0004] In order to overcome the technical defects of the existing technology, the utility model provides an appearance defect detection device for the production and processing of ceramic pots, which has the advantages of good detection effect and high detection efficiency. The ceramic pot can be fixed directly above the water tank and between the visual detection component by rotating the fixing component. The rotating fixing component can rotate the ceramic pot, so that the appearance defects of the ceramic pot can be detected by the visual detection component. At the same time, the mounting plate can drive the ceramic pot to move into the water tank by rotating the fixing component, so that the sealing of the ceramic pot can be detected, thereby improving the detection effect and efficiency.
[0005] The technical solution adopted by the present invention is: a device for detecting appearance defects for the production and processing of ceramic pots, comprising a placement plate, support columns are fixedly installed at the four corners of the lower end of the placement plate, an anti-slip pad is fixedly installed at the lower end of the support column, a water tank is fixedly installed at the middle position of the upper end of the placement plate, visual inspection components are fixedly installed on both sides of the upper end of the placement plate, the visual inspection components are located on both sides of the middle of the water tank, a support plate is fixedly installed on the other side of the upper end of the placement plate, a mounting plate is slidably mounted on the support plate, a rotating fixing component is fixedly installed below the other end of the mounting plate, the rotating fixing component is located directly above the water tank, when in use, the present invention is first placed at the use location via the support columns, then the ceramic pot is fixed by the rotating fixing component, and the rotating fixing component can drive the ceramic pot to rotate, the visual inspection component can take a picture of the ceramic pot and analyze it, so as to detect defects in appearance, then the mounting plate can drive the rotating fixing component and the ceramic pot to rise and fall, so that the ceramic pot can be moved into the water tank, so as to detect the sealing.
[0006] Preferably, in order to facilitate the discharge of water in the water tank, a connecting pipe is fixedly installed at the lower end of the water tank, the other end of the connecting pipe is connected to the external wastewater tank, and a stop valve is fixedly installed on the connecting pipe, and the stop valve is located below the placement plate.
[0007] Preferably, in order to be able to detect the appearance of the ceramic pot, the visual detection component includes a vertical plate, which is fixedly installed on both sides of the placement plate, and the vertical plates are located on both sides of the water tank. A visual camera is fixedly installed on one side of the upper part of the vertical plate, and the visual camera is located on both sides of the rotating fixed component.
[0008] Preferably, in order to drive the mounting plate to move up and down in the lifting slot, thereby driving the rotating fixed assembly to move up and down, a lifting slot is provided on the support plate, one end of the mounting plate is slidably engaged in the lifting slot, and a lifting threaded rod is rotatably engaged in the lifting slot, and one end of the mounting plate is threadedly sleeved on the lifting threaded rod.
[0009] Preferably, in order to drive the lifting threaded rod to rotate, a servo motor is fixedly mounted on the upper end of the support plate, and the output end of the servo motor is fixedly connected to the upper end of the lifting threaded rod.
[0010] Preferably, in order to drive the fixed box to rotate, thereby driving the ceramic pot to rotate, facilitating all-round defect detection on the outer surface of the ceramic pot and improving the detection effect, the rotating fixed assembly includes a slow motor, and the slow motor is fixedly installed below the other end of the mounting plate, and the output end of the slow motor is fixedly installed with a fixed box.
[0011] Preferably, in order to drive the bidirectional threaded rod to rotate, a fixed slide groove is opened at the lower end of the fixed box, and a bidirectional threaded rod is rotatably installed in the fixed slide groove. A control motor is fixedly installed at one end of the outside of the fixed box, and the output end of the control motor is fixedly connected to one end of the bidirectional threaded rod.
[0012] Preferably, in order to fix the ceramic pot by the fixing rod, fixing rods are slidably installed on both sides of the interior of the fixing slide, the upper end of the fixing rod is threadedly sleeved on the two ends of the bidirectional threaded rod, and a rubber pad is fixedly installed on one side of the fixing rod.
[0013] The beneficial effects of the present invention are as follows: the ceramic pot can be fixed between the top of the water tank and the visual inspection component by rotating the fixing component, the ceramic pot can be rotated by rotating the fixing component, so that the appearance defects of the ceramic pot can be detected by the visual inspection component, and at the same time, the mounting plate can drive the ceramic pot to move into the water tank by rotating the fixing component, so that the sealing of the ceramic pot can be detected, thereby improving the detection effect and efficiency. BRIEF DESCRIPTION OF THE DRAWINGS
[0014] Figure 1 It is a schematic diagram of the overall structure of the utility model.
[0015] Figure 2 It is a half-section view of the middle placement plate and water tank of the present invention.
[0016] Figure 3 This is a structural diagram of the visual detection component in the present invention.
[0017] Figure 4 This is a schematic diagram of the connection relationship of the mounting plate in the present utility model.
[0018] Figure 5 It is a half-section view of the rotating fixing assembly in the present invention.
[0019] Explanation of the accompanying drawings: In the figure: 1. Placement plate; 2. Support column; 3. Anti-slip mat; 4. Water tank; 5. Visual detection component; 501. Vertical plate; 502. Visual camera; 6. Support plate; 7. Mounting plate; 8. Rotation and fixing component; 801. Slow motor; 802. Fixing box; 803. Fixed slide; 804. Bidirectional threaded rod; 805. Control motor; 806. Fixing rod; 807. Rubber pad; 9. Connecting pipe; 10. Stop valve; 11. Lifting slide; 12. Lifting threaded rod; 13. Servo motor. DETAILED DESCRIPTION
[0020] The present invention will be further described below with reference to the accompanying drawings:
[0021] like Figure 1-Figure 5As shown, this embodiment provides an appearance defect detection device for the production and processing of ceramic pots, including a placement plate 1, support columns 2 are fixedly installed at the four corners of the lower end of the placement plate 1, and an anti-slip pad 3 is fixedly installed at the lower end of the support column 2. A water tank 4 is fixedly installed at the middle position of the upper end of the placement plate 1, and visual detection components 5 are fixedly installed on both sides of the upper end of the placement plate 1. The visual detection components 5 are located on both sides of the middle of the water tank 4. A support plate 6 is fixedly installed on the other side of the upper end of the placement plate 1, and a mounting plate 7 is slidably mounted on the support plate 6. A rotating fixing component 8 is fixedly installed below the other end of the mounting plate 7. The rotating fixing component 8 is located directly above the water tank 4. When in use, the utility model is first placed at the use location through the support column 2, and then the ceramic pot is fixed by the rotating fixing component 8. At the same time, the rotating fixing component 8 can drive the ceramic pot to rotate, and the visual detection component 5 can take pictures of the ceramic pot and analyze it, so that the appearance can be detected for defects. Then the mounting plate 7 can drive the rotating fixing component 8 and the ceramic pot to rise and fall, so that the ceramic pot can be moved into the water tank 4, so that the sealing can be detected.
[0022] A fixed slot 803 is provided at the lower end of the fixed box 802, and a bidirectional threaded rod 804 is rotatably installed in the fixed slot 803. A control motor 805 is fixedly installed at one end of the outside of the fixed box 802, and the output end of the control motor 805 is fixedly connected to one end of the bidirectional threaded rod 804. Fixed rods 806 are slidably installed on both sides of the inside of the fixed slot 803. The upper end of the fixed rod 806 is threadedly sleeved on the two ends of the bidirectional threaded rod 804, and a rubber pad 807 is fixedly installed on one side of the fixed rod 806. When in use, the ceramic pot is placed under the rotating fixed component 8. At this time, the lower end of the fixed rod 806 is located inside the ceramic pot. Then the control motor 805 drives the bidirectional threaded rod 804 to rotate, thereby driving the fixed rod 806 to move to both sides, thereby fixing the ceramic pot.
[0023] A lifting slot 11 is provided on the support plate 6, one end of the mounting plate 7 is slidably engaged in the lifting slot 11, and a lifting threaded rod 12 is rotatably engaged in the lifting slot 11, one end of the mounting plate 7 is threadedly sleeved on the lifting threaded rod 12, and a servo motor 13 is fixedly installed on the upper end of the support plate 6, and the output end of the servo motor 13 is fixedly connected to the upper end of the lifting threaded rod 12. After the ceramic pot is fixed, the servo motor 13 is turned on, and the servo motor 13 drives the mounting plate 7 to rise and fall in the lifting slot 11 through the lifting threaded rod 12, thereby driving the rotating fixing component 8 and the ceramic pot to rise and fall.
[0024] The rotating fixed component 8 includes a slow motor 801, which is fixedly installed at the bottom of the other end of the mounting plate 7. A fixed box 802 is fixedly installed at the output end of the slow motor 801. The visual inspection component 5 includes a vertical plate 501, which is fixedly installed on both sides of the placement plate 1, and the vertical plate 501 is located on both sides of the water tank 4. A visual camera 502 is fixedly installed on one side of the upper part of the vertical plate 501. The visual camera 502 is located on both sides of the rotating fixed component 8. When the ceramic pot moves between the visual cameras 502, the slow motor 801 is turned on, and the slow motor 801 drives the fixed box 802 to rotate, thereby driving the ceramic pot to rotate slowly, so that the visual camera 502 can perform all-round defect detection on the surface of the ceramic pot. After the visual inspection is completed, the ceramic pot continues to descend until the ceramic pot is located in the water tank 4. At this time, the upper end surface of the ceramic pot is slightly above the water surface. Observing whether there is water in the ceramic pot can detect the sealing of the ceramic pot.
[0025] A connecting pipe 9 is fixedly installed at the lower end of the water tank 4, and the other end of the connecting pipe 9 is connected to the external wastewater tank. A stop valve 10 is fixedly installed on the connecting pipe 9. The stop valve 10 is located below the placement plate 1. After the inspection is completed, the stop valve 10 is opened to allow water to be discharged through the connecting pipe 9, which is convenient for next use.
[0026] When the present invention is in use, firstly, the present invention is placed at the place of use by the support column 2, and the ceramic pot is placed under the rotating fixed component 8. At this time, the lower end of the fixed rod 806 is located inside the ceramic pot. Then, the motor 805 is controlled to drive the bidirectional threaded rod 804 to rotate, thereby driving the fixed rod 806 to move to both sides, so that the ceramic pot can be fixed. After the ceramic pot is fixed, the servo motor 13 is turned on. The servo motor 13 drives the mounting plate 7 to move up and down in the lifting chute 11 through the lifting threaded rod 12, thereby driving the rotating fixed component 8 and the ceramic pot to rise and fall. When the ceramic pot moves to between the visual cameras 502, the slow motor 801 is turned on, and the slow motor 801 drives the fixed box 802 to rotate, thereby driving the ceramic pot to rotate slowly, so that the visual camera 502 can perform a full-scale defect detection on the surface of the ceramic pot. After the visual inspection is completed, the ceramic pot continues to descend until the ceramic pot is located in the water tank 4. At this time, the upper end surface of the ceramic pot is slightly higher than the water surface. Observing whether there is water in the ceramic pot can detect the sealing of the ceramic pot. After the inspection is completed, the stop valve 10 is opened to allow the water to be discharged through the connecting pipe 9 for convenient use next time.
[0027] The above shows and describes the basic principles and main features of the present invention and the advantages of the present invention. Those skilled in the art should understand that the present invention is not limited to the above embodiments. The above embodiments and descriptions only illustrate the principles of the present invention. Without departing from the spirit and scope of the present invention, the present invention may have various changes and improvements, which shall fall within the scope of the present invention to be protected. The scope of protection of the present invention is defined by the attached claims and their equivalents.
Claims
1. A device for detecting appearance defects for producing and processing ceramic pots, comprising a placement plate (1), wherein support columns (2) are fixedly mounted at the four corners of the lower end of the placement plate (1), and anti-slip pads (3) are fixedly mounted at the lower ends of the support columns (2), characterized in that: A water tank (4) is fixedly mounted at the middle position of the upper end of the placement plate (1), and visual detection components (5) are fixedly mounted on both sides of the upper end of the placement plate (1). The visual detection components (5) are located on both sides of the middle of the water tank (4). A support plate (6) is fixedly mounted on the other side of the upper end of the placement plate (1), and a mounting plate (7) is slidably mounted on the support plate (6). A rotating fixing component (8) is fixedly mounted below the other end of the mounting plate (7), and the rotating fixing component (8) is located directly above the water tank (4).
2. The appearance defect detection device for ceramic pot production and processing according to claim 1 is characterized in that: A connecting pipe (9) is fixedly mounted on the lower end of the water tank (4), the other end of the connecting pipe (9) is connected to an external wastewater tank, a stop valve (10) is fixedly mounted on the connecting pipe (9), and the stop valve (10) is located below the placement plate (1).
3. The appearance defect detection device for ceramic pot production and processing according to claim 1 is characterized in that: The visual detection assembly (5) comprises a vertical plate (501), the vertical plate (501) being fixedly mounted on both sides of the placement plate (1), and the vertical plate (501) being located on both sides of the water tank (4), and a visual camera (502) being fixedly mounted on one side of the upper portion of each vertical plate (501), and the visual camera (502) being located on both sides of the rotating fixed assembly (8).
4. The appearance defect detection device for ceramic pot production and processing according to claim 1 is characterized in that: The support plate (6) is provided with a lifting slot (11), one end of the mounting plate (7) is slidably engaged in the lifting slot (11), and a lifting threaded rod (12) is rotatably engaged in the lifting slot (11), and one end of the mounting plate (7) is threadedly sleeved on the lifting threaded rod (12).
5. The appearance defect detection device for ceramic pot production and processing according to claim 4 is characterized in that: A servo motor (13) is fixedly mounted on the upper end of the support plate (6), and an output end of the servo motor (13) is fixedly connected to the upper end of the lifting threaded rod (12).
6. The appearance defect detection device for ceramic pot production and processing according to claim 1 is characterized in that: The rotating fixing assembly (8) comprises a slow-speed motor (801), the slow-speed motor (801) being fixedly mounted below the other end of the mounting plate (7), and a fixing box (802) being fixedly mounted on the output end of the slow-speed motor (801).
7. The device for detecting appearance defects in ceramic pot production and processing according to claim 6, characterized in that: A fixed slot (803) is provided at the lower end of the fixed box (802), a bidirectional threaded rod (804) is rotatably mounted in the fixed slot (803), a control motor (805) is fixedly mounted at one end of the exterior of the fixed box (802), and an output end of the control motor (805) is fixedly connected to one end of the bidirectional threaded rod (804).
8. The appearance defect detection device for ceramic pot production and processing according to claim 7, characterized in that: Fixed rods (806) are slidably mounted on both sides of the interior of the fixed slide groove (803), the upper ends of the fixed rods (806) are threadedly sleeved on the two ends of the bidirectional threaded rod (804), and a rubber pad (807) is fixedly mounted on one side of the fixed rod (806).