Wrapping device capable of adaptively adjusting wrapping angle

Through the combined structure of the adjustment arm, oblique support arm and cylindrical tension spring, the wrap angle is adjusted by the centrifugal force generated by rotation around the wrap disk, which solves the problem of poor angle adjustment reliability of the wrap device during the wrapping process, and achieves the initial tightening force and hardware cost reduction in the wrapping stage.

CN223206060UActive Publication Date: 2025-08-08ZHANGJIAGANG NANYUAN PHOTOELECTRIC TECH CO LTD
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Patent Information

Application Number
CN202420805644.7
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-04-18
Publication Date
2025-08-08
Estimated Expiration
2034-04-18

AI Technical Summary

Technical Problem

The existing wrapping devices have poor reliability in adjusting the wrapping angle during wrapping, high hardware cost and energy consumption, and are prone to changes in wrapping angle due to fatigue failure of driving components.

Method used

The combined structure of the adjustment arm, the oblique support arm and the cylindrical tension spring is adopted, and the wrap angle is adjusted by the centrifugal force generated by the rotation around the wrap disk, and the adjustment arm is driven by the cylindrical tension spring to achieve adaptive adjustment of the initial wrap angle.

Benefits of technology

The tightening force in the initial stage of wrapping is improved to ensure the normal progress of the subsequent wrapping process, reduce the requirements for driving components, and reduce hardware costs and energy consumption.

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Abstract

The utility model discloses a wrapping device capable of adaptively adjusting a wrapping angle, and relates to the technical field of cable processing, the wrapping device comprises a wrapping disc and a tape coil, and also comprises an adjusting arm, an inclined support arm and a cylindrical extension spring, the proximal end of the adjusting arm is hinged with the wrapping disc, and the tape coil is rotatably arranged on the side surface of the distal end of the adjusting arm through a rotating shaft; the two ends of the cylindrical extension spring are connected with the inclined supporting arm and the wrapping disc respectively, a sliding pin is arranged on the adjusting arm in a sliding mode in the length direction, one end of the inclined supporting arm is hinged to the wrapping disc, and the other end of the inclined supporting arm is connected with the sliding pin. The angle of the adjusting arm is gradually increased to the standard wrapping angle at the initial wrapping stage, and the cylindrical extension spring drives the adjusting arm to reset by means of the inclined support arm and the sliding pin, so that the tape coil wraps the cable at the initial wrapping angle smaller than the standard wrapping angle at the initial wrapping stage, and the cable can be tightly wrapped by the wrapping material at the initial wrapping stage.
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Description

Technical Field

[0001] The utility model relates to the technical field of cable processing, in particular to a wrapping device with adaptively adjustable wrapping angle. Background Art

[0002] During the cable production process, the cables need to be wrapped so that the cables can obtain corresponding performance according to the different wrapping materials.

[0003] During wrapping, the wrapping machine's annular disc is driven to rotate at high speed, causing the coil of wrapping material on the disc to be wound around the cable passing through the center of the disc. Before wrapping, the wrapping angle must be adjusted—that is, the angle of the annular disc relative to the radial plane of the cable. The tightening force of the wrapping material on the cable is closely related to the wrapping angle. Specifically, as the wrapping angle increases, the radial force of the wrapping material decreases, and the tightening force on the cable also decreases. However, the wrapping speed increases, and the amount of wrapping material used decreases.

[0004] In order to ensure that the wrapping material can wrap the cable tightly at the initial stage of wrapping and ensure the normal progress of subsequent wrapping, the cable is usually wrapped at a smaller wrapping angle at the initial stage of wrapping. However, the adjustment of the wrapping angle during the wrapping process currently requires driving components such as cylinders, electric push rods, and motors. The annular disc rotates at high speed during wrapping, which is prone to changes in the wrapping angle due to fatigue failure of the driving components. The reliability is poor, and the hardware cost and energy consumption are high. Utility Model Content

[0005] The purpose of the utility model is to provide a wrapping device with adaptively adjustable wrapping angle to solve the above technical problems.

[0006] Based on the above objectives, the utility model provides a wrapping device with adaptive wrapping angle adjustment, comprising a wrapping disc and a tape roll, an adjustment arm, a diagonal support arm, and a cylindrical tension spring, wherein the proximal end of the adjustment arm is hinged to the wrapping disc, and the tape roll is rotatably arranged on the side of the distal end of the adjustment arm via a rotating shaft;

[0007] The two ends of the cylindrical tension spring are respectively connected to the diagonal support arm and the wrapping disk; a sliding pin is provided on the adjustment arm for sliding along the length direction; one end of the diagonal support arm is hinged to the wrapping disk, and the other end is connected to the sliding pin;

[0008] The adjusting arm rotates outward by utilizing the centrifugal force generated by the rotation of the wrapping disk, so that the angle of the tape roll relative to the radial plane of the cable increases to a set wrapping angle;

[0009] The cylindrical tension spring is used to drive the adjustment arm to reset, so that the tape roll wraps the cable at an initial wrapping angle smaller than the set wrapping angle at the initial wrapping stage.

[0010] Furthermore, a slider is slidably provided on the adjusting arm along the length direction, the slider is fixed to the adjusting arm via a coarse adjustment bolt, and a plurality of coarse adjustment positioning holes are provided on the adjusting arm along the length direction.

[0011] Furthermore, the adjusting arm is provided with a T-shaped slide rail, the sliding block is provided with a T-shaped slide groove matching the T-shaped slide rail, and the coarse adjustment positioning hole passes through the T-shaped slide rail.

[0012] Furthermore, the slider is provided with sliding holes running through both sides along the length direction of the adjustment arm, the sliding pin is slidably plugged into the sliding hole, and both ends of the sliding pin are provided with diagonal support arms.

[0013] Furthermore, threaded holes communicating with the sliding hole are provided at both ends of the slider, and fine-tuning bolts are provided in the threaded holes.

[0014] Beneficial effects of the utility model:

[0015] The utility model utilizes the centrifugal force generated by the adjustment arm rotating with the wrapping disk to gradually increase the angle of the adjustment arm to the standard wrapping angle in the initial stage of wrapping. The cylindrical tension spring drives the adjustment arm to reset with the help of the diagonal support arm and the sliding pin, so that the tape roll wraps the cable at an initial wrapping angle smaller than the standard wrapping angle in the initial stage of wrapping, thereby facilitating the tight wrapping of the cable by the wrapping material in the initial stage of wrapping. BRIEF DESCRIPTION OF THE DRAWINGS

[0016] In order to more clearly illustrate the technical solutions in the present invention or the prior art, the following briefly introduces the drawings required for use in the embodiments or the description of the prior art. Obviously, the drawings described below are only for the present invention. For ordinary technicians in this field, other drawings can be obtained based on these drawings without paying any creative work.

[0017] Figure 1 It is a schematic diagram of the overall structure of the utility model;

[0018] Figure 2 for Figure 1 Side view of

[0019] Figure 3 This is a schematic structural diagram of the adjustment arm of the present utility model;

[0020] Figure 4 This is a structural diagram of the slider of the utility model.

[0021] The numbers in the figure are:

[0022] 1-wrapping disk; 2-tape roll; 3-adjusting arm; 4-brace arm; 5-cylindrical tension spring; 6-sliding pin; 7-coarse adjustment bolt; 8-coarse adjustment positioning hole; 9-T-shaped slide rail; 10-T-shaped slide groove; 11-sliding hole; 12-fine adjustment bolt; 13-slider. DETAILED DESCRIPTION

[0023] In order to make the technical means, creative features, objectives and effects achieved by the present invention easier to understand, the present invention is further described below in conjunction with specific implementation methods.

[0024] like Figures 1 to 4 As shown, a wrapping device with adaptive wrapping angle adjustment includes a wrapping drum 1 and a tape roll 2, an adjustment arm 3, a diagonal support arm 4, and a cylindrical tension spring 5. The proximal end of the adjustment arm 3 is hinged to the wrapping drum 1, and the tape roll 2 is rotatably arranged on the side of the distal end of the adjustment arm 3 via a rotating shaft;

[0025] The two ends of the cylindrical tension spring 5 are respectively connected to the diagonal support arm 4 and the wrapping disc 1. A sliding pin 6 is provided on the adjusting arm 3 so as to slide along the length direction. One end of the diagonal support arm 4 is hinged to the wrapping disc 1, and the other end is connected to the sliding pin 6.

[0026] The adjusting arm 3 rotates outwards by utilizing the centrifugal force generated by the rotation of the wrapping drum 1, so that the angle of the tape roll 2 relative to the radial plane of the cable increases to the standard wrapping angle;

[0027] The cylindrical tension spring 5 is used to drive the adjustment arm 3 to reset, so that the tape reel 2 wraps the cable at an initial wrapping angle smaller than the standard wrapping angle at the beginning of the wrapping process. This increases the radial force of the wrapping material on the cable during the initial wrapping process, facilitating the wrapping of the cable tightly and ensuring the normal wrapping process. This helps to avoid the situation where the wrapping material and the cable slip relative to each other during the subsequent wrapping process due to insufficient tightening force during the initial wrapping process, resulting in substandard wrapping quality.

[0028] It is particularly noted that although the diagonal bracing arm 4 can use drive components such as a cylinder or electric push rod to achieve automated control and adjustment of the angles of the adjustment arm 3 and the belt roll 2, the centrifugal force received by the distal end of the adjustment arm 3, where the belt roll 2 is located, is relatively large when the adjustment arm 3 rotates around the wrap 1, placing high demands on the tensile strength of the cylinder and electric push rod. As the centrifugal force on the slider 13 increases, the friction between it and the adjustment arm 3 also increases accordingly. Therefore, in subsequent optimization, the slider 13 can be driven by a drive component such as a cylinder or electric push rod provided on the adjustment arm 3. This is not only reliable and stable, but also places lower demands on the drive components.

[0029] A slider 13 is provided along the length of the adjustment arm 3 for sliding movement. The slider 13 is secured to the adjustment arm 3 via a coarse adjustment bolt 7. Multiple coarse adjustment positioning holes 8 are provided along the length of the adjustment arm 3 to enable preliminary adjustment of the wrapping angle. A T-shaped slide rail 9 is provided on the adjustment arm 3, and the slider 13 is provided with a T-shaped slot 10 that mates with the T-shaped slide rail 9. The coarse adjustment positioning holes 8 extend through the T-shaped slide rail 9, connecting the coarse adjustment bolt 7 to the T-shaped slide rail 9 to secure the slider 13.

[0030] To further fine-tune the wrapping angle, the slider 13 is provided with sliding holes 11 running through both sides along the length of the adjustment arm 3. The sliding pin 6 is slidably engaged with the sliding holes 11, and diagonal bracing arms 4 are provided at both ends of the sliding pin 6 to facilitate stable sliding of the sliding pin 6 relative to the slider 13. Furthermore, both ends of the slider 13 are provided with threaded holes communicating with the sliding holes 11. Fine-tuning bolts 12 are provided in these threaded holes. The fine-tuning bolts 12 are used to adjust the travel endpoints of the sliding pin 6 at both ends, thereby fine-tuning the angle of the adjustment arm 3 and, in other words, fine-tuning the initial wrapping angle and the standard wrapping angle.

[0031] It is understood from common technical knowledge that the present invention may be implemented through other embodiments that do not depart from its spirit or essential features. Therefore, the embodiments disclosed above are, in all respects, merely illustrative and not exclusive. All modifications within the scope of the present invention or equivalent to the scope of the present invention are intended to be encompassed by the present invention.

Claims

1. A wrapping device with adaptive wrapping angle adjustment, comprising a wrapping disc (1) and a tape roll (2), characterized in that: It also includes an adjusting arm (3), a diagonal support arm (4) and a cylindrical tension spring (5), wherein the proximal end of the adjusting arm (3) is hinged to the wrapping disk (1), and the tape roll (2) is rotatably arranged on the side of the distal end of the adjusting arm (3) via a rotating shaft; The two ends of the cylindrical tension spring (5) are respectively connected to the diagonal support arm (4) and the wrapping disc (1); a sliding pin (6) is provided on the adjustment arm (3) so as to slide along the length direction; one end of the diagonal support arm (4) is hinged to the wrapping disc (1), and the other end is connected to the sliding pin (6); The adjusting arm (3) rotates outwards by utilizing the centrifugal force generated by the rotation of the wrapping disk (1), so that the angle of the tape roll (2) relative to the radial plane of the cable increases to a set wrapping angle; The cylindrical tension spring (5) is used to drive the adjustment arm (3) to reset, so that the tape roll (2) wraps the cable at an initial wrapping angle that is smaller than the set wrapping angle at the initial wrapping stage.

2. A wrapping device with adaptive wrapping angle adjustment according to claim 1, characterized in that: A slider (13) is provided on the adjusting arm (3) for sliding along the length direction. The slider (13) is fixed to the adjusting arm (3) via a coarse adjustment bolt (7). A plurality of coarse adjustment positioning holes (8) are provided on the adjusting arm (3) along the length direction.

3. A wrapping device with adaptive wrapping angle adjustment according to claim 2, characterized in that: The adjusting arm (3) is provided with a T-shaped slide rail (9), the sliding block (13) is provided with a T-shaped slide groove (10) matched with the T-shaped slide rail (9), and the coarse adjustment positioning hole (8) passes through the T-shaped slide rail (9).

4. A wrapping device with adaptive wrapping angle adjustment according to claim 3, characterized in that: The slider (13) is provided with sliding holes (11) running through both sides along the length direction of the adjustment arm (3); the sliding pin (6) is slidably plugged into the sliding hole (11), and both ends of the sliding pin (6) are provided with diagonal support arms (4).

5. The wrapping device with adaptive wrapping angle adjustment according to claim 4, characterized in that: Both ends of the slider (13) are provided with threaded holes communicating with the slide hole (11), and fine-tuning bolts (12) are provided in the threaded holes.