Magnetic coil and magnetic ring machining device

Abstract

The utility model relates to the technical field of magnetic coil and magnetic ring processing, in particular to a magnetic coil and magnetic ring processing device which comprises a bottom plate, a supporting plate is installed at one end of the top of the bottom plate, a plurality of bottom columns are installed at the other end of the top of the bottom plate, a workbench is installed at the tops of the bottom columns, and a first driving motor is installed at one end of the top of the workbench. A plurality of stand columns are installed at the other end of the top of the workbench, a driving wheel is driven by the top of the driving motor, the bottom of the driving wheel is sleeved with a supporting frame, the driving wheel is meshed with a winding assembly, and a plurality of driven wheels are arranged on the surface of the winding assembly. According to the improved processing device, through design improvement of the clamping assembly, magnetic rings and magnetic rings of different specifications and sizes can be flexibly and conveniently adjusted, disassembled and replaced according to needs, and through design improvement of the cutting assembly, flexible and rapid cutting can be automatically and conveniently conducted on electromagnetic wires obtained after winding operation is completed.

Description

Technical Field

[0001] The utility model relates to the technical field of magnetic circle and magnetic ring processing, in particular to a magnetic circle and magnetic ring processing device. Background Art

[0002] The field of magnetic coil and ring processing technology focuses on the manufacture and processing of magnetic components used in electronic equipment and power systems. These components are used to optimize electromagnetic performance, reduce electromagnetic interference, or improve energy efficiency. Processing techniques include precision molding, sintering, winding, surface treatment, and assembly to ensure that the coils and rings possess the desired magnetic properties and mechanical strength. These processes place extremely high demands on the material's magnetic properties, dimensional accuracy, and consistency.

[0003] In the field of magnetic coil and magnetic ring processing, the use of dedicated magnetic coil and magnetic ring processing equipment can accurately control and optimize the processing of magnetic materials. These devices, including molds, sintering furnaces, winding machines, etc., can ensure that the magnetic coils and magnetic rings have uniform magnetic properties and dimensional accuracy. They can effectively handle the pressing, forming, sintering and winding processes of materials, reduce production defects, and improve production efficiency.

[0004] In the process of realizing the present utility model, the inventors found that the existing technology has the following problems: 1. The currently common magnetic ring processing device is not convenient for automatically and flexibly adjusting the clamping width of the magnetic ring according to the different specifications and sizes of the magnetic rings during the magnetic ring winding process, and conveniently replacing the magnetic rings to be processed. The need to frequently replace the clamps of corresponding specifications increases the operating cost, reduces the operating efficiency, and has low applicability; 2. The currently common magnetic ring processing device is not convenient for quickly and conveniently cutting the electromagnetic wire after the winding operation is completed during the magnetic ring winding process. Manual cutting is usually required, which increases safety risks, increases labor costs, and reduces the operating experience. Utility Model Content

[0005] The purpose of the present utility model is to provide a magnetic ring processing device to solve the problem raised in the above background technology that it is not convenient to automatically and flexibly adjust the clamping width of the clamp according to the magnetic rings of different specifications and sizes, and it is not convenient to quickly and conveniently cut the electromagnetic wire after the winding operation is completed. In order to achieve the above purpose, the present utility model provides the following technical solutions: a magnetic ring processing device, comprising a base plate, a support plate is installed at one end of the top of the base plate, a plurality of bottom columns are installed at the other end of the top of the base plate, a workbench is installed at the top of the bottom column, a first drive motor is installed at one end of the top of the workbench, a plurality of columns are installed at the other end of the top of the workbench, a driving wheel is driven at the top of the driving motor, a support frame is sleeved at the bottom of the driving wheel, a winding assembly is meshed with the driving wheel, a plurality of driven wheels are provided on the surface of the winding assembly, and a clamping assembly is installed on one side of the support plate.

[0006] The winding assembly includes a driving ring that meshes with the surface of the driving gear, a first buffer spring is installed on one side of the inner wall of the driving ring, a blocking block is installed on one side of the driving ring, a slot is provided on the other side of the driving ring, a pull-out fixing rod is slidably connected to the inside of the slot, an electromagnetic wire winding frame is installed on the other side of the inner wall of the driving ring, a second driving motor is installed on one end of the top of the electromagnetic wire winding frame, a screw is driven at the bottom of the second driving motor, a cutting knife is threadedly connected to the surface of the screw, and a sliding rod is slidably connected to one end of the cutting knife.

[0007] The clamping assembly includes a fixed plate movably mounted on one side of the support plate, a hydraulic telescopic rod is mounted on one side of the fixed plate, the bottom end of the hydraulic telescopic rod is sleeved on a limit frame, a connecting plate is mounted on the bottom of the hydraulic telescopic rod, a plurality of second buffer springs are mounted on the bottom of the connecting plate, a clamping frame is mounted on the bottom of the second buffer spring, a third drive motor is mounted on one side of the clamping frame, a clamping roller is mounted on one side of the third drive motor, a transmission wheel is mounted on one side of the clamping roller, and a transmission belt is connected to the surface of the transmission wheel.

[0008] Further preferably, the base columns are symmetrically distributed about the horizontal center line of the workbench.

[0009] Further preferably, the limit frame forms a lifting structure through a hydraulic telescopic rod and a fixed plate.

[0010] Further preferably, the clamping frame forms a buffer structure through the second buffer spring and the connecting plate.

[0011] Further preferably, the second buffer springs are evenly and equidistantly distributed on the bottom of the connecting plate.

[0012] Further preferably, the cutting blade forms a transmission structure with a third drive motor via a screw.

[0013] Further preferably, the pull-out fixing rod and the card slot form a pull-out structure.

[0014] Compared with the prior art, the present invention has the following beneficial effects:

[0015] In the utility model, through the design improvement of the clamping component, magnetic rings of different specifications and sizes can be adjusted, disassembled and replaced flexibly and conveniently according to needs. Additional manpower and equipment assist the operation, reducing the operation cost, improving the operation efficiency and improving the applicability of the device.

[0016] In the present invention, through the design improvement of the cutting component, the electromagnetic wire after the winding operation is completed can be automatically and conveniently cut flexibly and quickly without the need for additional manpower to manually assist in cutting, thereby reducing safety risks and improving the practicality of the device. BRIEF DESCRIPTION OF THE DRAWINGS

[0017] Figure 1 This is a schematic diagram of the front view structure of the utility model;

[0018] Figure 2 This is a schematic diagram of the exploded structure of the transmission assembly of the utility model;

[0019] Figure 3 This is a schematic diagram of the exploded structure of the clamping assembly of the utility model;

[0020] Figure 4 This is a schematic diagram of the exploded structure of the winding assembly of the utility model.

[0021] In the figure: 1. base plate; 2. support plate; 3. bottom column; 4. first drive motor; 5. column; 6. driving wheel; 7. support frame; 8. winding assembly; 801. drive ring; 802. first buffer spring; 803. block; 804. slot; 805. pull-out fixed rod; 806. electromagnetic wire winding frame; 807. second drive motor; 808. screw; 809. cutting knife; 8010. slide rod; 9. driven wheel; 10. clamping assembly; 1001. fixed plate; 1002. hydraulic telescopic rod; 1003. limit frame; 1004. connecting plate; 1005. second buffer spring; 1006. clamping frame; 1007. third drive motor; 1008. clamping roller; 1009. transmission wheel; 1010. transmission belt; 11. workbench. DETAILED DESCRIPTION

[0022] The following will be combined with the drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technical personnel in this field without making creative efforts shall fall within the scope of protection of the present invention.

[0023] See also Figures 1 to 4The utility model provides a technical solution: a magnetic ring processing device, including a base plate 1, a support plate 2 is installed at one end of the top of the base plate 1, a plurality of bottom columns 3 are installed at the other end of the top of the base plate 1, a workbench 11 is installed on the top of the bottom column 3, a first driving motor 4 is installed at one end of the top of the workbench 11, a plurality of columns 5 are installed at the other end of the top of the workbench 11, a driving wheel 6 is driven at the top of the driving motor, a support frame 7 is sleeved at the bottom of the driving wheel 6, a winding assembly 8 is engaged with the driving wheel 6, a plurality of driven wheels 9 are provided on the surface of the winding assembly 8, and a clamping assembly 10 is installed on one side of the support plate 2.

[0024] The winding assembly 8 includes a driving ring 801 that engages with the surface of the driving gear, a first buffer spring 802 is installed on one side of the inner wall of the driving ring 801, a clamping block 803 is installed on one side of the driving ring 801, a clamping slot 804 is provided on the other side of the driving ring 801, and a pull-out fixing rod 805 is slidably connected inside the clamping slot 804, an electromagnetic wire winding frame 806 is installed on the other side of the inner wall of the driving ring 801, a second driving motor 807 is installed at one end of the top of the electromagnetic wire winding frame 806, a screw rod 808 is driven at the bottom of the second driving motor 807, a cutting knife 809 is threadedly connected to the surface of the screw rod 808, and a sliding rod 8010 is slidably connected to one end of the cutting knife 809.

[0025] The clamping assembly 10 includes a fixed plate 1001 movably mounted on one side of the support plate 2, a hydraulic telescopic rod 1002 is mounted on one side of the fixed plate 1001, the bottom end of the hydraulic telescopic rod 1002 is sleeved on a limit frame 1003, a connecting plate 1004 is mounted on the bottom of the hydraulic telescopic rod 1002, a plurality of second buffer springs 1005 are mounted on the bottom of the connecting plate 1004, a clamping frame 1006 is mounted on the bottom of the second buffer spring 1005, a third drive motor 1007 is mounted on one side of the clamping frame 1006, a clamping roller 1008 is mounted on one side of the third drive motor 1007, a transmission wheel 1009 is mounted on one side of the clamping roller 1008, and the surface transmission of the transmission wheel 1009 is connected to a transmission belt 1010.

[0026] In this embodiment, Figure 1 As shown, the base columns 3 are symmetrically distributed about the horizontal center line of the workbench 11, ensuring the stability and balance of the structure, reducing the tilt or deformation caused by uneven loads, and helping to improve the accuracy and durability of the workbench 11, so that the workbench 11 can remain consistent during operation.

[0027] In this embodiment, Figure 3As shown, the limit frame 1003 forms a lifting structure with the fixed plate 1001 through the hydraulic telescopic rod 1002; the design improvement of the lifting structure can drive the connecting plate 1004 to adjust the position in the vertical direction through the action of the hydraulic telescopic rod 1002, and then drive the two clamping frames 1006 to adjust the spatial spacing, which is helpful to adapt to the clamping of magnetic rings of different specifications and sizes, and can be easily replaced and adjusted, thereby improving work efficiency and reducing work costs.

[0028] In this embodiment, Figure 3 As shown, the clamping frame 1006 forms a buffer structure with the connecting plate 1004 through the second buffer spring 1005; the design of the buffer structure can effectively absorb and mitigate the impact force, reduce the mechanical stress on the clamping frame 1006 and the connecting plate 1004, improve the stability and durability of the system, and reduce the damage or deformation of components caused by impact, thereby improving the reliability and accuracy of the overall operation.

[0029] In this embodiment, Figure 3 As shown, the second buffer springs 1005 are evenly and equidistantly distributed at the bottom of the connecting plate 1004; the evenly and equidistantly distributed layout design can provide uniform support and buffering effects, ensuring that the load is evenly distributed on the entire connecting plate 1004, avoiding deformation or damage caused by uneven pressure, thereby improving the stability and service life of the device.

[0030] In this embodiment, Figure 4 As shown, the cutting knife 809 forms a transmission structure through the screw 808 and the third drive motor 1007; the design of the transmission structure can drive the screw 808 to rotate through the action of the second drive motor 807, so that the cutting knife 809 can be adjusted in the vertical direction, thereby realizing automatic and convenient electromagnetic wire cutting and cutting without additional manpower assistance, thereby improving work efficiency and reducing work costs.

[0031] In this embodiment, Figure 4 As shown, the pull-out fixing rod 805 and the card slot 804 constitute a pull-out structure; the design improvement of the pull-out structure can conveniently realize the opening and locking of the drive ring 801 by pushing and pulling the pull-out fixing rod 805, which helps to quickly replace the magnetic coil and the magnetic ring, thereby improving the working efficiency and user experience.

[0032] The use method and advantages of the utility model: When the magnetic ring processing device is used, the working process is as follows:

[0033] like Figure 1 、 Figure 2 、 Figure 3 and Figure 4As shown, first, the operator pulls the pull-out fixing rod 805 to drive the drive ring 801 to open, and further starts the hydraulic telescopic rod 1002 to drive the clamping frame 1006 to adjust the height according to the size of the magnetic ring required for the operation. After the adjustment is completed, the corresponding magnetic ring is clamped inside the clamping roll 1008 and locked under the action of the second buffer spring 1005 to ensure the stability of the clamping. Then, the drive ring 801 is closed and locked in the same way, and then the first drive motor 4 is started to drive the drive ring 801 to rotate, thereby driving the electromagnetic wire winding frame 806 to release the electromagnetic wire to wind the magnetic ring body. At the same time, the third drive motor 1007 is started to ensure that the magnetic ring body rotates at a uniform speed, thereby achieving uniform winding of the electromagnetic wire and ensuring the quality of the finished product. Finally, after the winding operation is completed, the second drive motor 807 is started to drive the cutting knife 809 to quickly and automatically cut the electromagnetic wire, thereby reducing safety risks and improving the practicality of the device.

[0034] The above shows and describes the basic principles, main features, and advantages of the present invention. Persons skilled in the art should understand that the present invention is not limited to the above-described embodiments. The above-described embodiments and descriptions are merely preferred examples of the present invention and are not intended to limit the present invention. Various changes and improvements may be made to the present invention without departing from the spirit and scope of the present invention, and such changes and improvements fall within the scope of the present invention. The scope of protection claimed in the present invention is defined by the appended claims and their equivalents.

Claims

1. A magnetic ring processing device, comprising a base plate (1), characterized in that: A support plate (2) is installed at one end of the top of the base plate (1), a plurality of bottom columns (3) are installed at the other end of the top of the base plate (1), a workbench (11) is installed at the top of the bottom column (3), a first driving motor (4) is installed at one end of the top of the workbench (11), a plurality of columns (5) are installed at the other end of the top of the workbench (11), a driving wheel (6) is driven at the top of the driving motor, a support frame (7) is sleeved at the bottom of the driving wheel (6), a winding assembly (8) is engaged with the driving wheel (6), a plurality of driven wheels (9) are provided on the surface of the winding assembly (8), and a clamping assembly (10) is installed on one side of the support plate (2); The winding assembly (8) includes a driving ring (801) meshed with the surface of the driving gear, a first buffer spring (802) is installed on one side of the inner wall of the driving ring (801), a clamping block (803) is installed on one side of the driving ring (801), a clamping slot (804) is provided on the other side of the driving ring (801), a pull-out fixing rod (805) is slidably connected inside the clamping slot (804), an electromagnetic wire winding frame (806) is installed on the other side of the inner wall of the driving ring (801), a second driving motor (807) is installed at one end of the top of the electromagnetic wire winding frame (806), a screw rod (808) is driven at the bottom of the second driving motor (807), a cutting knife (809) is threadedly connected to the surface of the screw rod (808), and a sliding rod (8010) is slidably connected to one end of the cutting knife (809); The clamping assembly (10) comprises a fixed plate (1001) movably mounted on one side of the support plate (2); a hydraulic telescopic rod (1002) is mounted on one side of the fixed plate (1001); the bottom end of the hydraulic telescopic rod (1002) is sleeved with a limit frame (1003); a connecting plate (1004) is mounted on the bottom of the hydraulic telescopic rod (1002); a plurality of second buffer springs (1005) are mounted on the bottom of the connecting plate (1004); a clamping frame (1006) is mounted on the bottom of the second buffer springs (1005); a third driving motor (1007) is mounted on one side of the clamping frame (1006); a clamping roller (1008) is mounted on one side of the third driving motor (1007); a transmission wheel (1009) is mounted on one side of the clamping roller (1008); and a transmission belt (1010) is connected to the surface of the transmission wheel (1009).

2. The magnetic ring processing device according to claim 1, characterized in that: The bottom columns (3) are symmetrically distributed about the horizontal center line of the workbench (11).

3. The magnetic ring processing device according to claim 1, characterized in that: The limiting frame (1003) forms a lifting structure through the hydraulic telescopic rod (1002) and the fixed plate (1001).

4. The magnetic ring processing device according to claim 1, characterized in that: The clamping frame (1006) forms a buffer structure through the second buffer spring (1005) and the connecting plate (1004).

5. The magnetic ring processing device according to claim 1, characterized in that: The second buffer springs (1005) are evenly and equidistantly distributed at the bottom of the connecting plate (1004).

6. The magnetic ring processing device according to claim 1, characterized in that: The cutting blade (809) forms a transmission structure through a screw (808) and a third drive motor (1007).

7. The magnetic coil and magnetic ring processing device according to claim 1, characterized in that: The drawable fixing rod (805) and the clamping slot (804) form a drawable structure.

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