Magnetic ring inductance winding pin shaping machine

Abstract

The utility model relates to a pin shaping machine for a magnetic ring inductor winding. The magnetic ring inductance winding pin shaping machine comprises a workbench, a supporting mechanism, a fixing mechanism, a first shaping mechanism and second shaping mechanisms are arranged on the workbench, the first shaping mechanism and the fixing mechanism are arranged above the supporting mechanism, and the second shaping mechanisms are arranged on the two sides of the supporting mechanism; the supporting mechanism is used for supporting the magnet ring inductor and connected with the first cylinder, and the first cylinder is used for driving the supporting mechanism to move; the fixing mechanism is connected with a second cylinder; the second cylinder is used for driving the fixing mechanism to press and fix the magnet ring inductor; the first shaping mechanism is connected with a third air cylinder, and the third air cylinder is used for driving the first shaping mechanism to bend winding pins of the magnet ring inductor; the second shaping mechanism is connected with a fourth air cylinder, and the fourth air cylinder is used for driving the second shaping mechanism to shape winding pins of the magnet ring inductor. The magnetic ring inductance winding pin shaping machine is simple in structure, low in cost and suitable for large-scale popularization and application.

Description

Technical Field

[0001] The utility model relates to the technical field of magnetic ring inductor processing, in particular to a magnetic ring inductor winding pin shaping machine. Background Art

[0002] A toroidal inductor is an electronic component typically consisting of a toroidal core made of magnetic material and a coil wound around it. Toroidal inductors operate based on the principle of magnetic field induction and are widely used in electronic circuits.

[0003] During the manufacturing process of toroidal inductors, coil windings need to be wound onto a toroidal core. Due to production process limitations, the winding pins are parallel to the core axis after the coil windings are wound onto the toroidal core. These pins need to be further shaped using a winding pin shaping machine to align them perpendicularly to the core axis to meet the needs of the toroidal inductor. However, existing winding pin shaping machines are complex in structure and high in production cost, making them unable to meet customers' low-cost needs. Utility Model Content

[0004] Based on this, it is necessary to provide a magnetic ring inductor pin shaping machine to address the problems that the existing winding pin shaping machine has a complex structure, high production cost, and cannot meet the low-cost use needs of customers.

[0005] A magnetic toroidal inductor winding pin shaping machine comprises a workbench, on which a supporting mechanism, a fixing mechanism, a first shaping mechanism and a second shaping mechanism are provided, wherein the first shaping mechanism and the fixing mechanism are provided above the supporting mechanism, and the second shaping mechanism is provided on both sides of the supporting mechanism;

[0006] The support mechanism is used to support the magnetic ring inductor, and the support mechanism is connected to the first cylinder. The first cylinder is used to drive the support mechanism to move between the loading and unloading station and the shaping station. The workbench is equipped with a first slide rail that matches the support mechanism.

[0007] The fixing mechanism is connected to a second cylinder, and the second cylinder is used to drive the fixing mechanism to move vertically to press and fix the magnetic ring inductor;

[0008] The first shaping mechanism is connected to a third cylinder, and the third cylinder is used to drive the first shaping mechanism to move vertically to bend the winding pins of the magnetic toroidal inductor;

[0009] The second shaping mechanism is connected to a fourth cylinder, and the fourth cylinder is used to drive the second shaping mechanism to move horizontally to shape the winding pins of the magnetic toroidal inductor.

[0010] When the magnetic ring inductor winding pin shaping machine starts working, the supporting mechanism is located at the loading and unloading station, and the magnetic ring inductor to be processed is placed on the supporting mechanism by manual or mechanical means, and then the first cylinder drives the supporting mechanism to move from the loading and unloading station to the shaping station; then the second cylinder drives the fixing mechanism to move vertically downward to press the magnetic ring inductor to be processed. At this time, the winding pins of the magnetic ring inductor are parallel to the axis of the magnetic core and are located directly below the fixing mechanism; then the third cylinder drives the first shaping mechanism to move vertically downward to bend the winding pins of the magnetic ring inductor; then the third cylinder drives the first shaping mechanism to move vertically downward to bend the winding pins of the magnetic ring inductor; The shaping mechanism moves vertically upward to reset; then the fourth cylinder drives the second shaping mechanism to approach the magnetic ring inductor and squeeze the winding pin to complete the shaping of the winding pin after bending. At this time, the winding pin of the magnetic ring inductor is perpendicular to the axis of the magnetic core; then the fourth cylinder drives the second shaping mechanism away from the magnetic ring inductor to reset; then the second cylinder drives the fixing mechanism to move vertically upward to reset; then the first cylinder drives the supporting mechanism to move from the shaping station to the loading and unloading station to unload the magnetic ring inductor with the completed winding pin shaping and prepare for the processing of the next magnetic ring inductor. It can be seen that through the mutual cooperation of the supporting mechanism, the fixing mechanism, the first shaping mechanism, the second shaping mechanism, the first cylinder, the second cylinder, the third cylinder and the fourth cylinder, the magnetic ring inductor winding pin shaping machine can automatically complete the shaping of the magnetic ring inductor winding pin. Since the overall structure of the magnetic ring inductor winding pin shaping machine is relatively simple and the production cost is low, it can meet the needs of customers and be promoted and applied.

[0011] In one embodiment, the support mechanism includes a first slider cooperating with the first slide rail, a first transmission block fixedly connected to the first slider, a support block base fixedly connected to the first transmission block, and an inductive support block installed on the support block base, and the first transmission block is connected to the output shaft of the first cylinder.

[0012] In one embodiment, the inductor support block is provided with a support groove for supporting the magnetic ring inductor.

[0013] In one embodiment, a fixing frame is installed on the workbench, and the first cylinder, the second cylinder, the third cylinder and the fourth cylinder are arranged on the fixing frame.

[0014] In one embodiment, a second slide rail is installed on the fixing frame;

[0015] The first shaping mechanism includes a second slider that cooperates with the second slide rail, a second transmission block fixedly connected to the second slider, a roller fixing plate fixedly connected to the second transmission block, and a roller installed on the roller fixing plate. The roller is used to bend the winding pins of the magnetic ring inductor. The second transmission block is connected to the output shaft of the third cylinder.

[0016] In one embodiment, the fixing mechanism includes a fixing block connected to the second cylinder, and the fixing block is provided with a fixing groove for fixing the magnetic ring inductor.

[0017] In one embodiment, the second shaping mechanism includes a shaping plate connected to the fourth cylinder.

[0018] In one embodiment, a power control switch is provided on the side of the workbench.

[0019] In one embodiment, a solenoid valve is provided on the workbench, and the solenoid valve is used to control the first cylinder, the second cylinder, the third cylinder and the fourth cylinder. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1 This is a schematic diagram of the overall structure of the magnetic ring inductor winding pin shaping machine of the utility model;

[0021] Figure 2 This is a structural diagram of a fixing frame in a magnetic ring inductor winding pin shaping machine of the present invention;

[0022] Figure 3 This is a structural diagram of the first shaping mechanism in the magnetic ring inductor winding pin shaping machine of the utility model;

[0023] Figure 4 This is a schematic structural diagram of the support mechanism in the magnetic ring inductor winding pin shaping machine of the present invention;

[0024] Figure 5 This is a structural diagram of the fixed block in the magnetic ring inductor winding pin shaping machine of the utility model;

[0025] Figure 6 This is a structural diagram of the shaping plate in the magnetic ring inductor winding pin shaping machine of the present invention;

[0026] Figure 7 This is a structural diagram of the magnetic ring inductor before the winding pin shaping machine of the magnetic ring inductor is processed;

[0027] Figure 8 This is a structural diagram of the magnetic ring inductor after the winding pin of the magnetic ring inductor is processed by the shaping machine of the magnetic ring inductor of the present invention;

[0028] Among them, 10 is a workbench, 20 is a supporting mechanism, 30 is a fixing mechanism, 40 is a first shaping mechanism, 50 is a second shaping mechanism, 11 is a first slide rail, 12 is a fixing frame, 13 is a power control switch, 14 is a solenoid valve, 121 is a second slide rail, 21 is a first slider, 22 is a first transmission block, 23 is a support block base, 24 is an inductor support block, 241 is a support groove, 31 is a fixing block, 311 is a fixing groove, 41 is a second slider, 42 is a second transmission block, 43 is a roller fixing plate, 44 is a roller, and 51 is a shaping plate. DETAILED DESCRIPTION

[0029] To make the above-mentioned objects, features, and advantages of the present invention more clearly understood, the following detailed description of specific embodiments of the present invention is provided in conjunction with the accompanying drawings. The following description sets forth many specific details to facilitate a full understanding of the present invention. However, the present invention can be implemented in many other ways than those described herein, and those skilled in the art may make similar modifications without departing from the scope of the present invention. Therefore, the present invention is not limited to the specific embodiments disclosed below.

[0030] It should be noted that when an element is referred to as being "fixed to" another element, it may be directly on the other element or there may be an intermediate element. When an element is considered to be "connected to" another element, it may be directly connected to the other element or there may be an intermediate element at the same time. In contrast, when an element is referred to as being "directly on" another element, there is no intermediate element. The terms "vertical," "horizontal," "left," "right," and similar expressions used herein are for illustrative purposes only."

[0031] Unless otherwise defined, all technical and scientific terms used herein have the same meaning as commonly understood by those skilled in the art to which this invention pertains. The terms used herein in the specification of this invention are intended only to describe specific embodiments and are not intended to limit this invention. The term "and / or" as used herein includes any and all combinations of one or more of the associated listed items.

[0032] The utility model discloses a magnetic ring inductor winding pin shaping machine.

[0033] like Figures 1 to 8As shown, the magnetic ring inductor winding pin shaping machine includes a workbench 10, on which a supporting mechanism 20, a fixing mechanism 30, a first shaping mechanism 40 and a second shaping mechanism 50 are provided. The first shaping mechanism 40 and the fixing mechanism 30 are arranged above the supporting mechanism 20, and the second shaping mechanism 50 is arranged on both sides of the supporting mechanism 20; the supporting mechanism 20 is used to support the magnetic ring inductor, and the supporting mechanism 20 is connected to the first cylinder, which is used to drive the supporting mechanism 20 to move between the material loading and unloading station and the shaping station. A first slide rail 11 is installed on it to cooperate with the supporting mechanism 20; the fixing mechanism 30 is connected to the second cylinder, and the second cylinder is used to drive the fixing mechanism 30 to move vertically to press the magnetic toroidal inductor; the first shaping mechanism 40 is connected to the third cylinder, and the third cylinder is used to drive the first shaping mechanism 40 to move vertically to bend the winding pins of the magnetic toroidal inductor; the second shaping mechanism 50 is connected to the fourth cylinder, and the fourth cylinder is used to drive the second shaping mechanism 50 to move horizontally to shape the winding pins of the magnetic toroidal inductor.

[0034] When the magnetic ring inductor winding pin shaping machine starts working, the supporting mechanism is located at the loading and unloading station, and the magnetic ring inductor to be processed is placed on the supporting mechanism by manual or mechanical means, and then the first cylinder drives the supporting mechanism to move from the loading and unloading station to the shaping station; then the second cylinder drives the fixing mechanism to move vertically downward to press the magnetic ring inductor to be processed. At this time, the winding pins of the magnetic ring inductor are parallel to the axis of the magnetic core and are located directly below the fixing mechanism; then the third cylinder drives the first shaping mechanism to move vertically downward to bend the winding pins of the magnetic ring inductor; then the third cylinder drives the first shaping mechanism to move vertically downward to bend the winding pins of the magnetic ring inductor; The shaping mechanism moves vertically upward to reset; then the fourth cylinder drives the second shaping mechanism to approach the magnetic ring inductor and squeeze the winding pin to complete the shaping of the winding pin after bending. At this time, the winding pin of the magnetic ring inductor is perpendicular to the axis of the magnetic core; then the fourth cylinder drives the second shaping mechanism away from the magnetic ring inductor to reset; then the second cylinder drives the fixing mechanism to move vertically upward to reset; then the first cylinder drives the supporting mechanism to move from the shaping station to the loading and unloading station to unload the magnetic ring inductor with the completed winding pin shaping and prepare for the processing of the next magnetic ring inductor. It can be seen that through the mutual cooperation of the supporting mechanism, the fixing mechanism, the first shaping mechanism, the second shaping mechanism, the first cylinder, the second cylinder, the third cylinder and the fourth cylinder, the magnetic ring inductor winding pin shaping machine can automatically complete the shaping of the magnetic ring inductor winding pin. Since the overall structure of the magnetic ring inductor winding pin shaping machine is relatively simple and the production cost is low, it can meet the needs of customers and be promoted and applied.

[0035] The support mechanism 20 includes a first slider 21 that engages with the first slide rail 11, a first transmission block 22 fixedly connected to the first slider 21, a support block base 23 fixedly connected to the first transmission block 22, and an inductive support block 24 mounted on the support block base 23. The first transmission block 22 is connected to the output shaft of the first cylinder. The first cylinder drives the first transmission block 22 via the output shaft, thereby driving the first slider 21, support block base 23, and inductive support block 24 to move synchronously. The first slide rail 11 ensures more precise linear motion of the first slider 21, first transmission block 22, support block base 23, and inductive support block 24.

[0036] The inductor support block 24 is provided with a support groove 241 for supporting the toroidal inductor. This groove 241 serves to position the toroidal inductor, preventing it from moving on the inductor support block 24. Furthermore, the toroidal inductor is positioned vertically on the inductor support block 24. That is, when the toroidal inductor is placed in the support groove 241, the axis of the toroidal inductor's core is horizontal. The bottom surface of the support groove 241 is curved to match the shape of the toroidal inductor's core.

[0037] A fixing frame 12 is mounted on the workbench 10, and the first cylinder, the second cylinder, the third cylinder, and the fourth cylinder are arranged on the fixing frame 12. By arranging the first cylinder, the second cylinder, the third cylinder, and the fourth cylinder on the fixing frame 12, the layout of the magnetic ring inductor winding pin shaping machine is made more reasonable.

[0038] Among them, a second slide rail 121 is installed on the fixed frame 12. The first shaping mechanism 40 includes a second slider 41 that cooperates with the second slide rail 121, a second transmission block 42 fixedly connected to the second slider 41, a roller fixing plate 43 fixedly connected to the second transmission block 42, and a roller 44 installed on the roller fixing plate 43. The roller 44 is used to bend the winding pins of the magnetic ring inductor. The second transmission block 42 is connected to the output shaft of the third cylinder. The third cylinder can drive the second transmission block 42 to move via the output shaft, thereby driving the second slider 41, the roller fixing plate 43, and the roller 44 to move synchronously. The second slide rail 121 can make the linear motion of the second slider 41, the second transmission block 42, the roller fixing plate 43, and the roller 44 more precise.

[0039] The fixing mechanism 30 includes a fixing block 31 connected to the second cylinder. The fixing block 31 is provided with a fixing groove 311 for fixing the toroidal inductor. The fixing groove 311 allows the main body of the toroidal inductor to be accommodated in the fixing groove 311 during the compression and fixing of the toroidal inductor, while the winding pins of the toroidal inductor extend outside the fixing groove 311, thereby facilitating the shaping of the winding pins of the toroidal inductor.

[0040] The second shaping mechanism 50 includes a shaping plate 51 connected to a fourth cylinder. The fourth cylinder drives the shaping plate 51 via its output shaft to compress the winding pins of the toroidal inductor, thereby shaping the winding pins. Furthermore, the shaping plate 51 is provided with shaping grooves that mate with the winding pins.

[0041] A power control switch 13 is located on the side of the workbench 10. This allows the user to conveniently control the on / off operation of the magnetic toroidal inductor winding pin shaping machine. Furthermore, a solenoid valve 14 is provided on the workbench 10 to control the first, second, third, and fourth cylinders. This control of the first, second, third, and fourth cylinders by the solenoid valve 14 results in faster response times, improving the efficiency of the magnetic toroidal inductor winding pin shaping machine.

[0042] The technical features of the above-mentioned embodiments can be combined arbitrarily. In order to make the description concise, not all possible combinations of the technical features in the above-mentioned embodiments are described. However, as long as there is no contradiction in the combination of these technical features, they should be considered to be within the scope of this specification.

[0043] The above-described embodiments merely represent several implementation methods of the present invention. While the descriptions are relatively specific and detailed, they should not be construed as limiting the scope of the utility model patent. It should be noted that a person skilled in the art would be able to make various modifications and improvements without departing from the concept of the present invention, and these modifications and improvements fall within the scope of protection of the present invention. Therefore, the scope of protection of the present utility model patent shall be determined by the appended claims.

Claims

1. A magnetic ring inductor winding pin shaping machine, characterized in that: The workbench comprises a supporting mechanism, a fixing mechanism, a first shaping mechanism and a second shaping mechanism, wherein the first shaping mechanism and the fixing mechanism are arranged above the supporting mechanism, and the second shaping mechanism is arranged on both sides of the supporting mechanism; The support mechanism is used to support the magnetic ring inductor, and the support mechanism is connected to the first cylinder. The first cylinder is used to drive the support mechanism to move between the loading and unloading station and the shaping station. The workbench is equipped with a first slide rail that matches the support mechanism. The fixing mechanism is connected to a second cylinder, and the second cylinder is used to drive the fixing mechanism to move vertically to press and fix the magnetic ring inductor; The first shaping mechanism is connected to a third cylinder, and the third cylinder is used to drive the first shaping mechanism to move vertically to bend the winding pins of the magnetic toroidal inductor; The second shaping mechanism is connected to a fourth cylinder, and the fourth cylinder is used to drive the second shaping mechanism to move horizontally to shape the winding pins of the magnetic toroidal inductor.

2. The magnetic ring inductor winding pin shaping machine according to claim 1, characterized in that: The support mechanism includes a first slider that cooperates with the first slide rail, a first transmission block fixedly connected to the first slider, a support block base fixedly connected to the first transmission block, and an inductive support block installed on the support block base, and the first transmission block is connected to the output shaft of the first cylinder.

3. The magnetic ring inductor winding pin shaping machine according to claim 2, characterized in that: The inductor support block is provided with a support groove for supporting the magnetic ring inductor.

4. The magnetic ring inductor winding pin shaping machine according to claim 3, characterized in that: A fixing frame is installed on the workbench, and the first cylinder, the second cylinder, the third cylinder and the fourth cylinder are arranged on the fixing frame.

5. The magnetic ring inductor winding pin shaping machine according to claim 4, characterized in that: A second slide rail is installed on the fixing frame; The first shaping mechanism includes a second slider that cooperates with the second slide rail, a second transmission block fixedly connected to the second slider, a roller fixing plate fixedly connected to the second transmission block, and a roller installed on the roller fixing plate. The roller is used to bend the winding pins of the magnetic ring inductor. The second transmission block is connected to the output shaft of the third cylinder.

6. The magnetic toroidal inductor winding pin shaping machine according to any one of claims 1 to 5, characterized in that: The fixing mechanism includes a fixing block connected to the second cylinder, and the fixing block is provided with a fixing groove for fixing the magnetic ring inductor.

7. The magnetic ring inductor winding pin shaping machine according to claim 6, characterized in that: The second shaping mechanism includes a shaping plate connected to the fourth cylinder.

8. The magnetic ring inductor winding pin shaping machine according to claim 1, characterized in that: A power control switch is provided on the side of the workbench.

9. The magnetic ring inductor winding pin shaping machine according to claim 8, characterized in that: The workbench is provided with a solenoid valve, and the solenoid valve is used to control the first cylinder, the second cylinder, the third cylinder and the fourth cylinder.

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