Automobile wire harness shielding ring crimping die
Through the integrated motor-driven and cylinder-controlled automotive wire harness shielding ring crimp mold, the automatic feeding and precise positioning of the wire harness is achieved, solving the problems of complex operation and low efficiency of existing molds, and improving production efficiency and crimp quality.
Patent Information
- Application Number
- CN202422133100.3
- Authority / Receiving Office
- CN · China
- Patent Type
- Utility models(China)
- Current Assignee / Owner
- Filing Date
- 2024-09-02
- Publication Date
- 2025-08-08
- Estimated Expiration
- 2034-09-02
AI Technical Summary
The existing automotive wire harness shielding ring crimp molds are complex in operation, low efficiency and unstable in crimp quality, especially during positioning, which requires manual adjustment, which increases the difficulty of operation.
A mold including a workbench, a crimping machine, a crimping assembly and a positioning mechanism is designed. The motor drives the screw to rotate and drive the mounting plate to slide. Combined with the cylinder driving the mold movement, the automatic feeding and crimping of the wire harness is realized, and the precise positioning of the wire harness is ensured through the positioning mechanism.
It simplifies the operation process, improves production efficiency and crimp accuracy, reduces manual intervention, and significantly improves operation convenience.
Smart Images

Figure CN223206606U_ABST
Abstract
Description
Technical Field
[0001] The utility model relates to the technical field of automobile manufacturing, in particular to a crimping die for an automobile wiring harness shielding ring. Background Art
[0002] Automotive wire harness shield ring crimping dies are specialized tools used to tightly crimp shield rings (such as braided copper wire or metal foil) onto wiring harness connections, ensuring good electrical contact and electromagnetic interference (EMI) shielding. Made of high-strength steel, the dies consist of an upper die, a lower die, and a positioning mechanism. The crimping force is provided by a hydraulic or pneumatic system.
[0003] In the existing technology, traditional shielding ring crimping methods often have problems such as complex operation, low efficiency, and unstable crimping quality. Announcement No.: CN220710817U discloses a crimping die for automotive wiring harness shielding rings. The die rotates a rotating block driven by a rotating shaft, which in turn drives a tensioning plate. The tensioning plate continuously rotates under the action of centrifugal force and tends to extend outward, thereby contacting and rubbing against the inner surface of the shielding ring, thereby tensioning the shielding ring. The extrusion effect of the shielding ring and the pressurized protrusion when in contact creates multiple concave points on the shielding ring, enhancing the crimping effect.
[0004] However, when using this device, it is not convenient to position the wire harness. The mold that is not convenient to position requires the operator to spend more time and energy to manually adjust the position of the wire harness during the crimping process, which increases the complexity and difficulty of the operation.
[0005] Based on this, a crimping die for an automobile wiring harness shielding ring is now provided, which can eliminate the disadvantages of the existing device. Utility Model Content
[0006] The purpose of the utility model is to provide a crimping die for an automobile wiring harness shielding ring, so as to solve the problems in the background technology.
[0007] To achieve the above objectives, the present invention provides the following technical solutions:
[0008] An automobile wiring harness shielding ring crimping die, comprising: a workbench;
[0009] The crimping machine is fixedly arranged on the top of the workbench, and the top of the workbench is fixedly connected with a sliding bracket;
[0010] The crimping assembly is fixed on the top of the crimping machine and is used to crimp the shielding ring of the wire harness;
[0011] The positioning mechanism is fixedly arranged on the outer surface of the sliding bracket and is used to position the wiring harness.
[0012] On the basis of the above technical solutions, the present invention also provides the following optional technical solutions:
[0013] In an optional solution: the crimping assembly includes a cylinder, which is fixedly mounted on the top of the crimping machine. The output end of the cylinder passes through the top of the crimping machine and extends to the inner surface of the crimping machine. The inner surface of the crimping machine is fixedly connected to a mounting seat, and a mold is provided on the inner surface of the mounting seat. The output end of the cylinder is fixedly connected to the top of the mold.
[0014] In an optional solution: the positioning mechanism includes a positioning bracket, the positioning bracket is fixedly arranged on the outer surface of the sliding bracket, the inner surface of the positioning bracket is slidably connected to the mounting plate, the outer surface of the mounting plate is fixedly connected to the wire clamping seat, the outer surface of the mounting plate is fixedly connected to the guide block, the outer surface of the mounting plate is fixedly connected to the rotating shaft, the inner surface of the rotating shaft is rotatably connected to the limiting block, and the outer surface of the mounting plate is fixedly connected to the fixed block.
[0015] In an optional solution, a driving assembly is fixedly provided on the outer surface of the sliding bracket for driving the mounting plate.
[0016] In an optional solution: the driving assembly includes a mounting bracket, the mounting bracket is fixedly arranged on the outer surface of the sliding bracket, the top of the mounting bracket is fixedly connected to a motor, the output end of the motor passes through the outer surface of the sliding bracket and extends to the interior of the sliding bracket, the output end of the motor is fixedly connected to a screw, the right end of the screw is rotatably connected to the inner surface of the sliding bracket, the inner surface of the sliding bracket is slidably connected to a slider, and the outer surface of the screw is threadedly connected to the inner surface of the slider.
[0017] In an optional solution, the bottom of the workbench is fixedly connected with supporting feet.
[0018] In an optional solution, the inner surface of the wire clamping seat is provided with a rubber extrusion groove, and the outer surfaces of the sliding bracket and the positioning bracket are both provided with sliding grooves adapted to the mounting plate.
[0019] In an optional solution, a sliding groove adapted to the sliding block is provided on the inner surface of the sliding bracket.
[0020] Compared with the prior art, the beneficial effects of the present invention are as follows:
[0021] 1. This utility model uses motor output to drive the screw, which, through a tight threaded fit, pushes the mounting plate to slide smoothly within the positioning bracket, automatically delivering the wire harness to the mold. Subsequently, a pneumatic cylinder activates, driving the mold up and down to quickly crimp the wire harness. This device integrates automatic feeding and crimping functions, simplifying the operation process, significantly improving production efficiency, and providing great convenience for operators.
[0022] 2. This utility model first clamps the wire harness to the wire holder on the mounting plate and then inserts it into the guide block for positioning. The limit block rotates flexibly within the rotating shaft to ensure the stability of the wire harness, and then fixes it into the slot of the fixed block for precise positioning. This design not only enables automatic feeding of the wire harness, but also ensures high-precision positioning, eliminating the tedious manual positioning, greatly improving the accuracy of the crimping operation, and bringing significant convenience and efficiency improvements to the operator. BRIEF DESCRIPTION OF THE DRAWINGS
[0023] Figure 1 It is a structural diagram of the present utility model.
[0024] Figure 2 This is a schematic structural diagram of the crimping assembly in the present invention.
[0025] Figure 3 It is a structural diagram of the positioning mechanism in the utility model.
[0026] Figure 4 It is a structural schematic diagram of the mounting plate in the utility model.
[0027] Figure 5 It is a structural diagram of the driving component in the utility model.
[0028] Notes on the accompanying drawings: 1. Workbench; 2. Crimping machine; 3. Sliding bracket; 4. Cylinder; 5. Mounting seat; 6. Mold; 7. Positioning bracket; 8. Mounting plate; 9. Wire clamping seat; 10. Guide block; 11. Rotating shaft; 12. Limit block; 13. Fixed block; 14. Mounting bracket; 15. Motor; 16. Screw; 17. Slider; 18. Support foot. DETAILED DESCRIPTION
[0029] In order to make the purpose, technical solutions and advantages of the present invention more clear, the present invention is further described in detail below with reference to the accompanying drawings and embodiments.
[0030] In one embodiment, Figure 1-Figure 5 As shown, a crimping die for a shielding ring of an automotive wiring harness comprises: a workbench 1, a crimping machine 2, a crimping assembly, and a positioning mechanism; the crimping machine 2 is fixedly arranged on the top of the workbench 1, and a sliding bracket 3 is fixedly connected to the top of the workbench 1; the crimping assembly is fixedly arranged on the top of the crimping machine 2 and is used to crimp the shielding ring of the wiring harness; the positioning mechanism is fixedly arranged on the outer surface of the sliding bracket 3 and is used to position the wiring harness; the bottom of the workbench 1 is fixedly connected to a supporting foot 18, and the setting of the supporting foot 18 facilitates the support and placement of the workbench 1;
[0031] In one embodiment, Figure 2As shown, the crimping assembly includes a cylinder 4, which is fixedly arranged on the top of the crimping machine 2. The output end of the cylinder 4 passes through the top of the crimping machine 2 and extends to the inner surface of the crimping machine 2. The inner surface of the crimping machine 2 is fixedly connected with a mounting seat 5. The inner surface of the mounting seat 5 is provided with a mold 6. The output end of the cylinder 4 is fixedly connected to the top of the mold 6. The setting of the cylinder 4 facilitates the control of the opening and closing of the mold 6, thereby crimping the wire harness. The setting of the mounting seat 5 facilitates the installation of the mold 6.
[0032] In one embodiment, Figure 3 and Figure 4 As shown, the positioning mechanism includes a positioning bracket 7, the positioning bracket 7 is fixedly arranged on the outer surface of the sliding bracket 3, the inner surface of the positioning bracket 7 is slidably connected to the mounting plate 8, the outer surface of the mounting plate 8 is fixedly connected to the clamping seat 9, the outer surface of the mounting plate 8 is fixedly connected to the guide block 10, the outer surface of the mounting plate 8 is fixedly connected to the rotating shaft 11, the inner surface of the rotating shaft 11 is rotatably connected to the limiting block 12, the outer surface of the mounting plate 8 is fixedly connected to the fixed block 13, and the outer surface of the sliding bracket 3 is fixedly provided with a driving component for driving the mounting plate 8 to clamp the wire. The inner surface of the seat 9 is provided with a rubber extrusion groove, which is convenient for firmly locking the wiring harness. The outer surfaces of the sliding bracket 3 and the positioning bracket 7 are provided with sliding grooves adapted to the mounting plate 8, which facilitate the slider 17 to drive the mounting plate 8 to slide on the inner surface of the positioning bracket 7. The setting of the guide block 10 is convenient for guiding the wiring harness to prevent it from deflecting. The setting of the rotating shaft 11 facilitates the installation and rotation of the limit block 12. The setting of the limit block 12 facilitates the firm fixation of the wiring harness. The setting of the fixed block 13 facilitates the fixing of the limit block 12 in the slot on the fixed block 13.
[0033] In one embodiment, Figure 5 As shown, the driving assembly includes a mounting bracket 14, which is fixedly arranged on the outer surface of the sliding bracket 3, and the top of the mounting bracket 14 is fixedly connected to a motor 15, and the output end of the motor 15 passes through the outer surface of the sliding bracket 3 and extends to the inside of the sliding bracket 3, and the output end of the motor 15 is fixedly connected to a screw 16, and the right end of the screw 16 is rotatably connected to the inner surface of the sliding bracket 3, and the inner surface of the sliding bracket 3 is slidably connected to a slider 17, and the outer surface of the screw 16 is threadedly connected to the inner surface of the slider 17, and the inner surface of the sliding bracket 3 is provided with a sliding groove adapted to the slider 17, so that the slider 17 can slide on the inner surface of the sliding bracket 3. The setting of the mounting bracket 14 facilitates the installation of the motor 15, and the model of the motor 15 is: three-phase asynchronous motor, and is externally connected to a power supply. The setting of the screw 16 is convenient for rotating under the drive of the motor 15, thereby driving the slider 17 to slide on the inner surface of the sliding bracket 3, thereby driving the mounting plate 8 to rotate.
[0034] The above embodiment discloses a crimping die for a shielding ring of an automotive wiring harness, wherein the screw 16 is rotated by rotating the output end of the motor 15. Since the screw 16 is threadedly connected to the slider 17, the slider 17 drives the mounting plate 8 to slide on the inner surface of the positioning bracket 7, thereby sending the wiring harness to the die 6, opening the cylinder 4 at the top of the crimping machine 2, and driving the die 6 to move through the output end of the cylinder 4, thereby crimping the wiring harness. The device can automatically feed and crimp the wiring harness, which is simple to operate and improves production efficiency, bringing convenience to the operator. By placing the wiring harness on the wire clamping seat 9 located on the surface of the mounting plate 8 for clamping, the outer surface of the wiring harness is then installed in the guide block 10, and the limit block 12 is rotated on the inner surface of the rotating shaft 11 to limit the wiring harness. Then, the limit block 12 is fixed in the slot on the fixed block 13. The device can automatically feed the wiring harness and accurately position it without manual positioning, thereby improving the accuracy of the crimped wiring harness and bringing convenience to the operator.
[0035] The above description is merely a specific embodiment of the present application, but the scope of protection of the present application is not limited thereto. Any changes or substitutions that can be easily conceived by a person skilled in the art within the technical scope disclosed in this application should be included in the scope of protection of the present application. Therefore, the scope of protection of the present application should be based on the scope of protection of the claims.
Claims
1. A crimping die for an automotive wiring harness shielding ring, comprising: Workbench (1); A crimping machine (2), the crimping machine (2) being fixedly arranged on the top of a workbench (1), and a sliding bracket (3) being fixedly connected to the top of the workbench (1); It is characterized in that it also includes a crimping assembly, which is fixedly arranged on the top of the crimping machine (2) and is used to crimp the wire harness shielding ring; A positioning mechanism is fixedly arranged on the outer surface of the sliding bracket (3) and is used to position the wiring harness.
2. The automotive wiring harness shielding ring crimping die according to claim 1, characterized in that: The crimping assembly comprises a cylinder (4), the cylinder (4) being fixedly arranged on the top of the crimping machine (2), the output end of the cylinder (4) passing through the top of the crimping machine (2) and extending to the inner surface of the crimping machine (2), the inner surface of the crimping machine (2) being fixedly connected to a mounting seat (5), the inner surface of the mounting seat (5) being provided with a mold (6), and the output end of the cylinder (4) being fixedly connected to the top of the mold (6).
3. The automotive wiring harness shielding ring crimping die according to claim 2, characterized in that: The positioning mechanism comprises a positioning bracket (7), the positioning bracket (7) is fixedly arranged on the outer surface of the sliding bracket (3), the inner surface of the positioning bracket (7) is slidably connected to a mounting plate (8), the outer surface of the mounting plate (8) is fixedly connected to a wire clamping seat (9), the outer surface of the mounting plate (8) is fixedly connected to a guide block (10), the outer surface of the mounting plate (8) is fixedly connected to a rotating shaft (11), the inner surface of the rotating shaft (11) is rotatably connected to a limiting block (12), and the outer surface of the mounting plate (8) is fixedly connected to a fixing block (13).
4. The automotive wiring harness shielding ring crimping die according to claim 3, characterized in that: A driving assembly is fixedly provided on the outer surface of the sliding bracket (3) for driving the mounting plate (8).
5. The automotive wiring harness shielding ring crimping die according to claim 4, characterized in that: The driving assembly includes a mounting bracket (14), the mounting bracket (14) is fixedly arranged on the outer surface of the sliding bracket (3), the top of the mounting bracket (14) is fixedly connected to a motor (15), the output end of the motor (15) passes through the outer surface of the sliding bracket (3) and extends to the interior of the sliding bracket (3), the output end of the motor (15) is fixedly connected to a screw (16), the right end of the screw (16) is rotatably connected to the inner surface of the sliding bracket (3), the inner surface of the sliding bracket (3) is slidably connected to a slider (17), and the outer surface of the screw (16) is threadedly connected to the inner surface of the slider (17).
6. The automotive wiring harness shielding ring crimping die according to claim 1, characterized in that: Support legs (18) are fixedly connected to the bottom of the workbench (1).
7. The automotive wiring harness shielding ring crimping die according to claim 3, characterized in that: The inner surface of the wire clamping seat (9) is provided with a rubber extrusion groove, and the outer surfaces of the sliding bracket (3) and the positioning bracket (7) are both provided with sliding grooves adapted to the mounting plate (8).
8. The automotive wiring harness shielding ring crimping die according to claim 5, characterized in that: The inner surface of the sliding bracket (3) is provided with a sliding groove adapted to the sliding block (17).
Citation Information
Patent Citations
Automobile wire harness shielding ring crimping die
CN220710817U