Short guide rail photovoltaic panel mounting bracket

Through the short guide rail photovoltaic panel installation bracket, the short rail and screw adjustment structure are used to solve the problem of cumbersome installation of long guide rails, and the rapid and low-cost photovoltaic panel installation is achieved, adapting to uneven roofs and ensuring the consistent and firm level of photovoltaic panels.

CN223207050UActive Publication Date: 2025-08-08HAINING CHUANGYUAN SOLAR ENERGY TECH CO LTD
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Patent Information

Application Number
CN202422457259.0
Authority / Receiving Office
CN · China
Patent Type
Utility models(China)
Current Assignee / Owner
Filing Date
2024-10-11
Publication Date
2025-08-08
Estimated Expiration
2034-10-11

AI Technical Summary

Technical Problem

During the installation of existing photovoltaic panels, long guide rails are cumbersome to install, resulting in low operating efficiency and high cost.

Method used

The short guide rail photovoltaic panel installation bracket is adopted, including short tracks and bases, which are fixed to the roof by self-tapping screws, combined with the screw adjustment structure and the fixing adhesive layer, to achieve rapid installation and horizontal adjustment, and simplify the installation process.

Benefits of technology

The photovoltaic panel installation process is simplified, the cost is reduced, the installation efficiency is improved, and the uneven roof is able to adapt to the horizontal consistency of the photovoltaic panel and the installation firmness are ensured.

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Abstract

The utility model discloses a short guide rail photovoltaic panel mounting bracket, which is fixedly mounted on a roof and comprises a short rail and a base, the base comprises a connecting part matched and connected with the short rail and fixing parts on the two sides, and a plurality of connecting holes are respectively formed in the fixing parts on the two sides; each short track comprises a mounting groove and a rectangular frame, the upper part of the mounting groove is an open groove, the mounting groove is matched and connected with a middle clamp for mounting a photovoltaic panel, the rectangular frame is matched and sleeved with the connecting part, a screw rod adjusting structure is arranged between the rectangular frame and the connecting part, and the bottom of the base is provided with a butyl rubber layer and release paper. The screw adjusting structure comprises an upper nut, a bolt and a lower nut, and threaded adjusting holes matched with the bolt are formed in the short rail and the connecting part respectively. And fixing glue layers are arranged on the screw at the fixed part of the upper nut and the bolt and in the lower nut. The middle clamp for installing the photovoltaic panel is connected and fixed with the short rail, so that the installation of a long guide rail is saved, the cost is reduced, the whole structure is simple, and the installation is convenient.
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Description

Technical Field

[0001] The utility model relates to the field of solar photovoltaics, in particular to a short guide rail photovoltaic panel mounting bracket. Background Art

[0002] At present, the photovoltaic panel assembly installed on the roof mainly includes photovoltaic panels and photovoltaic brackets, and the photovoltaic panels are installed on the roof through the photovoltaic brackets. The existing structure first fixes the guide rail base on the roof, and then installs the guide rails through the guide rail base. The guide rails need to be installed one by one, and the guide rails are connected by a connecting key in the middle of the guide rail base (as shown in the attached figure). Figure 14 After the guide rails are installed, the solar panels are then installed, and the panels are held in place by the middle edge of the guide rails. The entire installation process requires installing the rails one by one, which is cumbersome, time-consuming, and inefficient. Summary of the Invention

[0003] In view of the shortcomings of the existing technology, the utility model provides a short guide rail photovoltaic panel mounting bracket with a simple structure, easy installation, firm installation, saving the installation of long guide rails and reducing costs.

[0004] To achieve the above-mentioned purpose, the present invention provides the following technical solutions: a short guide rail photovoltaic panel mounting bracket, which is installed and fixed to the roof, including a short rail and a base, the base including a connecting part matched with the short rail and fixing parts on both sides, and a plurality of connecting holes are respectively provided on the fixing parts on both sides, which are fixed to the roof by a plurality of self-tapping screws. The short rail includes a mounting groove and a rectangular frame, the upper part of the mounting groove is an open groove, the mounting groove is matched and connected with the middle clamp for mounting the photovoltaic panel, the rectangular frame is matched and sleeved with the connecting part, a screw adjustment structure is provided between the rectangular frame and the connecting part, and a butyl rubber layer and release paper are provided at the bottom of the base.

[0005] As a preference, the screw adjustment structure includes an upper nut, a bolt and a lower nut, and threaded adjustment holes matching the bolts are respectively provided on the short track and the connecting portion.

[0006] As a further improvement, a fixing rubber layer is provided on the screw rod and inside the lower nut at the location where the upper nut is fixed to the bolt.

[0007] As a further improvement, the rectangular frame includes side panels on both sides and limiting strips at the front and rear of the bottom.

[0008] As a further improvement, the outer side of the short guide rail photovoltaic panel mounting bracket is also provided with an end cover.

[0009] As a preference, the butyl rubber layer comprises two layers.

[0010] As a further improvement, an EPDM gasket is provided between the bottom of the base and the butyl rubber layer.

[0011] A method for installing photovoltaic panels using a short guide rail photovoltaic panel mounting bracket,

[0012] First, arrange the short guide rail photovoltaic panel mounting bracket according to the required position, remove the release paper, adhere the butyl adhesive layer to the arranged position, and then fasten the short guide rail photovoltaic panel mounting bracket to the roof with self-tapping screws;

[0013] Second, adjust the height of the short guide rail photovoltaic panel mounting bracket through the screw adjustment structure so that the height of each short guide rail photovoltaic panel mounting bracket is at the same horizontal plane;

[0014] Third, install the hidden end fixture into the installation slot first, then install the middle fixture into the installation slot, and rotate the middle fixture 90 degrees before securing it;

[0015] Fourth, clamp each photovoltaic panel in the middle fixture and install it securely.

[0016] As a further improvement, when using a screw adjustment structure for adjustment, since a fixed rubber layer is provided on the upper and lower nuts of the screw where the upper nut and the bolt are fixed, the position will be tightened after being fixed and will serve as an upper and lower limit.

[0017] Once the position is fixed, it will be tightened and serve as an upper and lower limit.

[0018] The fixed adhesive layer of this utility model uses Loctite 204 threadlocker, a touch-dry, pre-applied adhesive used to lock and seal threaded fasteners. It remains inert on the fastener until the thread assembly releases a fast-curing resin. This resin fills all voids in the threads and, upon curing, locks and seals the assembly.

[0019] The beneficial effects of the present invention are as follows: the intermediate clamp used for photovoltaic panel installation is fixed by connecting to the short rail, which saves the installation of long guide rails and reduces costs. The overall structure is simple, the volume is small, and the installation is convenient. A screw adjustment structure is provided between the short rail and the connection part, which can adapt to slightly uneven roofs. After adjustment, the height of each short guide rail photovoltaic panel mounting bracket is in the same horizontal plane, and the installation effect is good. The nut and the lower nut of the upper screw adjustment structure are both provided with a fixed glue layer, which will be tightened after the position is fixed, and play the role of upper and lower limit. The limit strip provided at the bottom of the rectangular frame can limit the front and rear position during installation, and the side panels on both sides limit the left and right positions, both of which play the role of maintaining balance. The outer side of the short guide rail photovoltaic panel mounting bracket is also provided with an end cover to protect its use and ensure the flatness of the appearance. BRIEF DESCRIPTION OF THE DRAWINGS

[0020] Figure 1This is a structural diagram of Example 1 of the utility model;

[0021] Figure 2 This is a schematic diagram of the base structure of Example 1 of the utility model Figure 1 ;

[0022] Figure 3 This is a schematic diagram of the base structure of Example 1 of the utility model Figure 2 ;

[0023] Figure 4 This is a schematic diagram of the short track structure of Example 1 of the utility model Figure 1 ;

[0024] Figure 5 This is a schematic diagram of the short track structure of Example 1 of the utility model Figure 2 ;

[0025] Figure 6 This is a schematic diagram of the end cover structure of Example 1 of the utility model;

[0026] Figure 7 This is the installation diagram of embodiment 1 of the utility model Figure 1 ;

[0027] Figure 8 This is the installation diagram of Example 1 of the utility model Figure 2 ;

[0028] Figure 9 This is the installation diagram of embodiment 1 of the utility model Figure 3 ;

[0029] Figure 10 This is the installation diagram of Example 1 of the utility model Figure 4 ;

[0030] Figure 11 This is the installation diagram of embodiment 1 of the utility model Figure 5 ;

[0031] Figure 12 This is the installation diagram of Example 1 of the utility model Figure 6 ;

[0032] Figure 13 This is a schematic diagram of the installation effect of Example 1 of the utility model;

[0033] Figure 14 This is a schematic diagram of the installation effect of the existing technology;

[0034] Figure 15 Structural schematic diagram of embodiment 2 of the present utility model;

[0035] In the figure: 1. Short track; 2. Base; 3. Connecting part; 4. Fixing part; 5. Upper nut; 6. Bolt; 7. Lower nut; 8. Butyl rubber layer; 9. Release paper; 10. Self-tapping screw; 11. Limiting strip; 12. Mounting slot; 13. Middle clamp; 14. Hidden end clamp; 15. End cover; 16. Connecting hole; 17. Rectangular frame; 18. Threaded adjustment hole; 19. Side panel; 20. EPDM gasket. DETAILED DESCRIPTION

[0036] The following will be combined with the accompanying drawings in the embodiments of the present invention to clearly and completely describe the technical solutions in the embodiments of the present invention. Obviously, the embodiments described are only part of the embodiments of the present invention, not all of the embodiments. Based on the embodiments of the present invention, all other embodiments obtained by ordinary technicians in this field without making creative efforts are within the scope of protection of the present invention.

[0037] Example 1: Figures 1 to 5 As shown, a short rail photovoltaic panel mounting bracket is mounted and fixed to a roof. It includes a short rail 1 and a base 2. The base 2 includes a middle connecting portion 3 that mates with the short rail 1 and two fixing portions 4 on either side. Each fixing portion 4 has several connecting holes 16 on its side. The short rail 1 includes a mounting slot 12 and a rectangular frame 17. The mounting slot 12 has an open top that mates with a middle fixture 13 for mounting the photovoltaic panel. The rectangular frame mates with the connecting portion 3. A screw adjustment structure is provided between the rectangular frame and the connecting portion 3. The screw adjustment structure includes an upper nut 5, a bolt 6, and a lower nut 7. Both the upper nut 5 and the lower nut 7 have a fixing adhesive layer. Threaded adjustment holes 18 that mate with the bolts 6 are provided on the short rail 1 and the connecting portion 3, respectively. The connecting portion 3 includes an adjustment section and a hollow section. The height of the adjustment section enhances adjustment stability even with a longer threaded adjustment hole 18. The rectangular frame includes side panels 19 on both sides and limit bars 11 at the front and back of the bottom. The upper nut 5 and the lower nut 7 at the fixing point of the bolt 6 are both provided with a fixing glue layer. The outer side of the short guide rail photovoltaic panel mounting bracket is also provided with an end cover 15 (such as Figure 6 shown).

[0038] The above method of installing photovoltaic panels using a short guide rail photovoltaic panel mounting bracket,

[0039] First, arrange the short rail photovoltaic panel mounting bracket according to the required position, remove the release paper 9, and glue the butyl rubber layer 8 to the arranged position (such as Figure 7 Then, use self-tapping screws 10 to fasten the short rail photovoltaic panel mounting bracket to the roof (as shown in Figure 8 shown);

[0040] Second, adjust the height of the short guide rail photovoltaic panel mounting bracket through the screw adjustment structure. After all the short guide rail photovoltaic panel mounting brackets are fixed (such as Figure 9 Make sure that the height of each short guide rail photovoltaic panel mounting bracket is at the same level;

[0041] Third, first install the hidden end fixture 14 into the installation slot 12 (such as Figure 10 As shown), then install the intermediate fixture 13 into the installation slot 12 (as shown Figure 11 As shown), and then the middle fixture 13 is rotated 90 degrees and fixed (as shown Figure 12 shown);

[0042] Fourth, each photovoltaic panel is fixed in the middle fixture 13 (eg Figure 13 shown).

[0043] When the screw adjustment structure is used for adjustment, since a fixed rubber layer is provided on the screw and inside the lower nut 7 at the fixing point of the upper nut 5 and the bolt 6, the position will be tightened after being fixed, playing the role of upper and lower limit.

[0044] Example 2: Another short rail photovoltaic panel mounting bracket, fixed to the roof, includes a short rail 1 and a base 2, an EPDM gasket 20 (such as Figure 15 Other aspects are the same as those in Example 1.

Claims

1. A short guide rail photovoltaic panel mounting bracket, fixed to the roof, characterized by: The invention comprises a short track (1) and a base (2), wherein the base (2) comprises a connecting portion (3) matched with the short track (1) and fixing portions (4) on both sides, wherein the fixing portions (4) on both sides are provided with a plurality of connecting holes (16) on the sides and are fixed to the roof via a plurality of self-tapping screws (10); the short track (1) comprises a mounting groove (12) and a rectangular frame (17), wherein the upper portion of the mounting groove (12) is an open groove, wherein the mounting groove (12) is matched with an intermediate fixture (13) for mounting a photovoltaic panel, wherein the rectangular frame is matched with the connecting portion (3), and a screw adjustment structure is provided between the rectangular frame and the connecting portion (3); and a butyl rubber layer (8) and a release paper (9) are provided at the bottom of the base (2).

2. The short guide rail photovoltaic panel mounting bracket according to claim 1, characterized in that: The screw rod adjustment structure comprises an upper nut (5), a bolt (6) and a lower nut (7), and the short track (1) and the connecting portion (3) are respectively provided with threaded adjustment holes (18) matching the bolt (6).

3. The short guide rail photovoltaic panel mounting bracket according to claim 2, characterized in that: A fixing rubber layer is provided on the screw rod and inside the lower nut (7) at the location where the upper nut (5) and the bolt (6) are fixed.

4. The short guide rail photovoltaic panel mounting bracket according to claim 1, characterized in that: The rectangular frame includes side panels (19) on both sides and limiting strips (11) at the front and rear of the bottom.

5. A short guide rail photovoltaic panel mounting bracket according to any one of claims 1 to 4, characterized in that: The outer side of the short guide rail photovoltaic panel mounting bracket is also provided with an end cover (15).

6. The short guide rail photovoltaic panel mounting bracket according to claim 1, characterized in that: An EPDM gasket (20) is provided between the bottom of the base (2) and the butyl rubber layer (8).

7. The short guide rail photovoltaic panel mounting bracket according to claim 1, characterized in that: described The butyl rubber layer (8) comprises two layers.